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Installation and Maintenance Manual

December 2022

IMM-0020EN

Gearmotors T Series

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Содержание DANA T Series

Страница 1: ...Installation and Maintenance Manual December 2022 IMM 0020EN Gearmotors T Series...

Страница 2: ...ish original prevails Dana shall not be liable for any misinterpretation of the content here into Photos and illustrations might not represent the exact product Copyright 2022 Dana Incorporated All co...

Страница 3: ...ALLING THE GEAR UNIT 19 7 1 BEFORE YOU START 19 7 2 CHECK THE SHAFT DIMENSIONS TO FIT 19 7 3 CHECK THE AMBIENT TEMPERATURE 19 7 4 CHECK THE VOLTAGE SUPPLY 20 7 5 CHECK THE MOUNTING POSITION 22 7 6 USE...

Страница 4: ...9 MAINTENANCE INSPECTION 38 10 LUBRICATION 39 10 1 OIL TYPES 39 10 2 CHANGING THE OIL 40 10 3 MOUNTING POSITIONS 41 10 4 OIL PLUGS AND OIL QUANTITIES 42 11 TROUBLESHOOTING GUIDE 43 12 DISPOSAL 46 12...

Страница 5: ...CKING 1 1 MANUAL APPLICABILITY AND SUPPORTED MODELS File name Revision Date Changes description IMM 0020EN_Rev 00 Gearmotors T Series 00 17 10 2022 Changed layout IMM 0020EN_Rev 01 Gearmotors T Series...

Страница 6: ...d modified gear units ask Dana Motion Systems Italia S r l for validity This manual does not cover 94 9 EC compatible gearboxes For 94 9 EC contact Dana Motion Systems Italia S r l Indicates an immine...

Страница 7: ...ntenance Manual 3 UNIT DESIGNATION 3 1 DETAILED UNIT DESIGNATION NOTE Detailed TT Series gear units designation for ordering This Designation is different from the short nameplate designation TT 57 00...

Страница 8: ...eviations Serial N Serial Number M Pos Mounting Position Type Designation Serial Number Designation 10 4837 Year of manufacturing Order Number NOTE Nameplate unit designation is a short abbreviation f...

Страница 9: ...t 5 Cover Plate 6 Plug 7 Plug 8 Circlip 9 Mounting Washer 10 Oil Seal 11 Circlip 12 Bearing 13 Washer 14 Gear 15 Output Hollow Shaft 16 Bearing 17 Circlip 18 Oil Seal 19 Key 20 Closing Cap 21 Bearing...

Страница 10: ...6 Plug 7 Plug 8 Circlip 9 Mounting Washer 10 Oil Seal 11 Circlip 12 Bearing 13 Washer 14 Gear 15 Output Hollow Shaft 16 Bearing 17 Circlip 18 Oil Seal 19 Key 20 Closing Cap 21 Bearing 22 Gear 23 Key...

Страница 11: ...late 6 Plug 7 Plug 8 Bolt 9 Shrink Disc Protec Cover 10 Shrink Disc 11 Oil Seal 12 Circlip 13 Bearing 14 Washer 15 Gear 16 Output Hollow Shaft 17 Bearing 18 Circlip 19 Oil Seal 20 Key 21 Closing Cap 2...

Страница 12: ...7 Plug 8 Bolt 9 Shrink Disc Cover 10 Shrink Disc 11 Oil Seal 12 Circlip 13 Bearing 14 Washer 15 Gear 16 Output Hollow Shaft 17 Bearing 18 Circlip 19 Oil Seal 20 Key 21 Closing Cap 22 Bearing 23 Gear 2...

Страница 13: ...to be operated in the frequency entries so that the data provided on nameplate catalogue of the gear unit is not exceeded and is accordance with the nameplate catalogue The speed range will be provid...

Страница 14: ...r the gear reducer WARNING Touching hot surfaces can lead to burns Do not touch the gear reducer if their operation temperatures are too high or use suitable safety equipment like gloves WARNING Rotat...

Страница 15: ...NING Hot oil can cause scalding When changing oil protect yourself against contacting hot oil DANGER If the gear unit will be used in outdoor applications the gear unit must be prevented from rain sno...

Страница 16: ...following if the gear reducer is situated in a burning environment 5 5 1 SUITABLE EXTINGUISHING AGENTS PROTECTIVE EQUIPMENT Always keep suitable extinguishing protective equipment like carbon dioxide...

Страница 17: ...amage Contact Dana Motion Systems Italia S r l for the damage and do not start to install the unit until it is agreed that the damage has no affect of operation NOTE If geared motors are used please a...

Страница 18: ...er roof which protects from snow and rain Under this condition the gear unit can be stored up to 3 year with regular check The ambient temperature should be between 5 to 60 C Without Packing Use prote...

Страница 19: ...gear units refer to the ATEX range manual ATEX conforming gear units have name plates indicating the zone and the temperature class and are different from standard type geared units Therefore Standar...

Страница 20: ...tric motors For different voltages please contact Dana Motion Systems Italia S r l For gear units supplied without motor refer to the motor manufacturers user manual Table 5 Basic motor connection wir...

Страница 21: ...ram DANGER The electric connection must be done by experienced electric technician The gearbox and the motor must be grounded to prevent potential differences of earth and gearbox motor Delayed Runnin...

Страница 22: ...ghten the plug again If no oil comes out take out the filling plug and add oil until oil comes out from the level plug and tighten both plugs after finish Be sure you are using the correct oil mention...

Страница 23: ...ter the gearbox and cause serious damage to the gear unit If pressure or abrasive material can not be prevented from coming over the sealing contact Dana Motion Systems Italia S r l for solutions 7 10...

Страница 24: ...e in accordance with your application Check the product catalogue for permitted radial loads and calculation Secure the gear unit using 8 8 or higher quality bolts DANGER To install the gear unit with...

Страница 25: ...and Maintenance Manual 8 1 INSTALLING CUSTOMER SHAFT WITH SHOULDER Use anti seize assembling paste available on your market Use a brush to apply the paste Fasten the bold as shown below 1 Retaining B...

Страница 26: ...and Maintenance Manual 8 2 INSTALLING CUSTOMER SHAFT WITHOUT SHOULDER Use anti seize mounting paste available on your market Use a brush to apply the paste Fasten the bold as shown below 1 Retaining B...

Страница 27: ...CUSTOMER SHAFT WITH SHOULDER Disassemble the bolt and take out the parts as shown Use the disassemble set from YILMAZ and fasten the bold as shown bellow to take out the output shaft For disassemble s...

Страница 28: ...STOMER SHAFT WITHOUT SHOULDER Disassembly the bolt and take out the parts as shown Use the disassembly set from YILMAZ and fasten the bold as shown bellow to take out the output shaft For disassembly...

Страница 29: ...nd Maintenance Manual 8 5 SHAFT TIGHTENING TORQUES Use the following table for shaft tightening torques Table 6 Type Bolt Tightening torque Nm TT17 M10 36 TT27 M12 62 TT28 M16 153 TT37 M16 153 TT47 M1...

Страница 30: ...1 43 30 37 M12 38 10 TT28 40 17 28 M8 12 40 39 5 110 40 35 2 50 38 45 M16 43 12 TT37 45 22 34 M8 12 45 44 5 120 40 35 2 55 38 45 M16 48 5 14 TT47 50 22 36 M8 14 50 49 5 136 45 40 3 60 38 45 M16 53 5 1...

Страница 31: ...8 7 ASSEMBLING CUSTOMER SHAFT WITH SHRINK DISK Loosen the bolts of the shrink disk Use a solvent available in your market to clean all the dirt an oil from the shaft and shrink disk hollow The surfac...

Страница 32: ...s as shown Be sure that there is a clearance between the shrink disk shoulder and the hollow shaft shoulder of the gearbox 1 Customer Shaft 2 Bronze Ring 3 Hollow Shaft 4 Shrink Disk Table 8 Type Bolt...

Страница 33: ...SK Loosen the bolts of the shrink disk and take out the shaft 8 9 ASSEMBLING GEAR UNIT WITH TORQUE ARM Use the torque arm connection according the following drawing The advised mounting positions are...

Страница 34: ...ON Dana Incorporated IMM 0020EN Installation and Maintenance Manual If direction of output shaft rotation is ccw For heavy loads fs 1 6 If direction of output shaft rotation is cw If direction of outp...

Страница 35: ...g holes dimensions For the fixing holes refer to the following dimensions Table 9 Type a b b1 s TT17 132 118 16 10 TT27 160 138 20 12 TT28 174 152 20 14 TT37 200 170 24 16 TT47 232 205 26 18 TT57 288...

Страница 36: ...Use the following illustration to assemble output shaft units 1 Gear shaft end 2 Thrust bearing 3 Coupling hub 8 11 CORRECT POSITION OF OUTPUT SHAFT ELEMENTS The Output Shaft unit transmission elemen...

Страница 37: ...tenance Manual 8 12 FITTING COUPLINGS By fitting couplings be sure that there is some clearance between the two elements By fitting couplings be sure that there is no eccentric between the two shafts...

Страница 38: ...very 4 000 working hours Every 10 000 working hours or every 3 years Every 25 000 working hours Check for oil leakage x Check for oil level x Check oil leakage from seal x Check Rubber buffer x Change...

Страница 39: ...220 Energol GR XP 220 Alpha SP 220 Kl beroil GEM 1 220 N Mobilgear XMP 220 Omala F220 Carter EP 220 20 20 150 Degol BG 150 Energol GR XP 150 Alpha SP 150 Kl beroil GEM 1 150 N Mobilgear XMP 150 Omala...

Страница 40: ...mage to the gear unit The oil change must be done by using the filling draining and level plugs according the mounting position illustrated in section ERRORE Destinazione riferi mento incrociato 1_343...

Страница 41: ...TION 41 Dana Incorporated IMM 0020EN Installation and Maintenance Manual 10 3 MOUNTING POSITIONS Oil Plugs Table 12 Symbols Drain Plug Oil Filling and Vent plug Oil level M6 M1 M5 M3 M2 M4 M6 M4 M3 M5...

Страница 42: ...eps M2 M3 eps M3 M4 eps M4 M5 eps M5 M6 eps M6 TT17 1 0 0 95 0 70 0 95 0 80 0 80 TT27 1 8 1 4 1 2 1 6 1 5 1 5 TT28 2 1 2 0 1 3 1 8 1 75 1 75 TT37 2 6 2 6 1 9 2 5 2 4 2 4 TT47 4 0 4 0 3 0 4 2 3 6 3 6 T...

Страница 43: ...g driver or frequency inverter Please observe the frequency inverters or drivers manual To see if the problem is on your driver or frequency inverter take out the driver frequency inverter and make di...

Страница 44: ...ious Check Your moving parts for noise Disassemble the gearbox and run without load If you still hear the noise motor bearings or gearbox bearings are defect Change bearings Goto ID 100 012 Gearbox is...

Страница 45: ...ide gearbox Goto ID 10 025 Gearbox Housing is Defect You are using chain drive or pinion gear The radial load or poligon effect of the chain may have caused the damage Check also if the assembly bolts...

Страница 46: ...oil and greases are hazardous substances which can contaminate soil and water Collect drained lubricant into suitable receptacles and dispose of it according to the valid national guidlines 12 2 DISP...

Страница 47: ...47 Dana Incorporated IMM 0020EN Installation and Maintenance Manual...

Страница 48: ...ne service parts ordering visit www danaaftermarket com Copyright 2022 Dana Incorporated All content is subject to copyright by Dana and may not be reproduced in whole or in part by any means electron...

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