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Page 20

Rear Pump Module

 

Parts List

  

 

 

 

NL917IB-2

 

  

 

Item  Qty. Description 

 

NL919IB-2 NL917IB3454-2

 

 

 

Pump Module (complete), 12 Volt, Rear 

947-5516RNA  947-5516RNA3454 

 

Pump Assembly (M268-0144) 12V-120G - Mahle Motor  (Includes Items 1, 2 & 20) 

404114 

404114

 

Solenoid, Up - 4-Post Trombetta - Angle 

35310 

35310   

 

Housing, Pump (Complete Assembly 947-2513RNA or 947-2513FNA Includes Items 3 - 17) 

947-2513RNBM 947-2513RNBM

 

Beeper, Constant - High Output 

33251 

33251

 

Switch, Toggle w/ Gold Contacts 

31787 

31787

 

Stud, Power Feed   

26084 

26084

 

Lens, Threshold Warning - Red 

30704 

30704

 

Diode, Green LED 

29545 

29545 

 

 

Metal Ring Base - Lamp 

30971 

30971

 

10 

Socket, Lamp 

30703 

30703

 

11 

Screw, #8-32 x 1/2" Pan Head Phillips - Thread Cut 

30974 

30974 

 

 

12 

Bulb, Light  

19841 

19841

 

13 

Clamp, Spring - Pump Handle 

12350 

12350 

 

 

14 

Rivet, Pop, SD43BS - 1/8" - .13"/.19" 

12954 

12954

 

15 

Rivet, Pop, SD62BS - 3/16" - .13"/.25" 

11512 

11512

 

16 

Screw, #10-32 x 3/8", T-Head, Thumb 

33435 

33435 

 

17 

Circuit Breaker, Manual Reset - 15 Amp 

35143 

35143

 

18 

Rivet, Lock-Black 

38456 

38456

 

19 

Harness, Lift Power  

t

See note below 

33688A 

33688A    

 

20 

Clamp, Hose - Solenoid Mounting 

29663 

29663

 

21 

Fitting, Male 7/16-20 O-Ring to Male 7/16-20 JIC 37° 

24504 

24504

 

22 

Elbow, Female Swivel 7/16-20 JIC 37° to (2) Male 7/16-20 JIC 37° 

26579 

26579

 

23  

Rivet, Snap, .122" Dia. - .158" -.197" Thick 

25759 

25759

 

24 

Washer, 5/16" External Tooth 

16368 

16368

 

25 

Bolt, 5/16-18 x 3/4", Nylock, Hex  * See note below 

29608 

29608 

 

 

26 

Bolt, 5/16-18 x 1/2", Nylock, Hex  * See note below 

10012 

10012

 

27 

Cover, Pump Module 

947-2519RNBM  947-2519RNBM  

 

28 

Pump Handle with Grip 

403728 

403728   

 

29 

Cycle Counter, LCD w/o Reset 

30547 

30547 

 

30  

Flasher, 12V 

32461 

32461 

 

 

31 

Relay, 30/40A SPDT 12V with Internal Diode 

35249 

35249 

 

 

32 

Harness, Main 

947-2500NA 

947-2500NA

 

33 

Cable, Pump Module Power 

26082A-4 

26082A-4   

 

34 

Cable, Lift / Chassis Ground 

22166A 

22166A   

 

35 

Wire Assembly, Lift Interlock Connection 

31797A 

31797A

 

36 

Wire Assembly, Lift Stowed Connection 

t

See note below 

31798A 

31798A

 

37 

Rubber Boot, Red  

t

See note below 

82046 

82046    

 

38 

Control, Hand Pendant Assembly - Non Electronic / Non Shielded - Coiled  

t

See note below 

33659A 

33659A    

 

39 

Diode Assembly, Up Solenoid 

73906A 

73906A   

 

40 

Harness, Tower / Opposite Pump  (Not shown - see Wiring Diagram) 

37009A 

37009A

 

41 

Harness, Bridge Inputs  (Not shown - see Wiring Diagram) 

33249RA 

33249RA

 

42 

Harness, IB Occupied / Stow  (Not shown - see Wiring Diagram) 

33257A 

33257A

 

43  

Harness, Tower / Pump Side  (Not shown - see Wiring Diagram) 

37014A 

37014A

 

44 

Harness, Extension Lighting - 54"  (Not shown - see Wiring Diagram) 

31033A54 

31033A54

 

45 

Harness, Extension Lighting - 99"  (Not shown - see Wiring Diagram) 

31033A99 

31033A99

 

46 

Hose Assembly, 86" - 1/8" Dia. - Swivel Ends  (Not shown - see Hydraulic Diagram) 

16004A-086 

16004A-086

 

47 

Hose Assembly, 46" - 1/8" Dia. - Swivel Ends  (Not shown - see Hydraulic Diagram) 

16004A-046 

16004A-046

 

48 

Hose Assembly, 3/16" Dia. w/Two Guards  (Not shown - see Hydraulic Diagram) 

915-2601-139 

915-2601-142  

 

49 

Hose, 1/8" Thermal Plastic  (Not shown - see Hydraulic Diagram) 

23742R 

23742R

 

50 

Decal, Warning / Pressure Relief Valve (Not shown)  

t

See note below 

22249 

22249 

 

 

51 

Decal, Lift Power - On/Off  (Not shown)  

t

See note below 

21494 

21494

 

52 

Decal, Fold & Barrier Relief Valve Adjustment  (Not shown)  

t

See note below 

33223 

33223

 

53 

Decal, Manual Instructions - Public 

 

(Not shown)  

t

See note below 

32940 

32940

 

54 

Connector-Plastic Y - 1/8" OD 

 

(Not shown) 

18877 

18877

 

55 

Kit, Hydraulic Port Service  (Not shown) 

27049K 

27049K   

 

*  Apply Locktite

® 

Threadlocker Red 271™ or equivalent to the three pump mounting bolts (items 25 and 26) if a blue 

nylon patch is not present on the bolts when retrofitting an M268-0117 pump assembly.

t

 Indicates items available for replacement part purposes only.  These items are not included with replacement pump 

modules.

Applicable for

 NL917IB-2 / NL919IB-2 / NL917IB3454-2

Содержание Millenium NL917FIB-2

Страница 1: ...No 403 This lift may be installed on all vehicles appropriate for the size and weight of the lift but must be installed on buses school buses and multi purpose passenger vehicles other than motor hom...

Страница 2: ...ATION CARDS MUST BE RETURNED TO THE BRAUN CORPORATION OWNER STATE ZIP Sample Warranty Registration Card Serial No Model No Two BraunAbility Serial No identification tags shown below are posted on the...

Страница 3: ...hedule 10 13 Lift Electrical Schematic 15 Lift Wiring Diagram 16 Hydraulics Hydraulic Schematic 17 Hydraulics Parts List 18 Hydraulics Diagram 19 Repair Parts Pump Module Rear Pump Module Parts Lists...

Страница 4: ...omatic Outboard Roll Stop Saddle 2 Outer Fold Arm 2 Opposite Pump Side Vertical Arm Bottom Parallel Arms 2 Platform Lights 2 Rear Front Outboard passenger s side Inboard driver s side of vehicle of ve...

Страница 5: ...Raised Switch 32519A Threshold Alarm Microswitch Threshold Alarm Partial Fold Microswitch Assy 975 4121A Partial Fold Microswitch Note Mirror image for left rear pump lifts Bridging Microswitch 33689A...

Страница 6: ...essure Adjustment procedures The inner roll stop will not raise if occupied Call BraunAbility Aftersales The outer barrier will not raise if occupied Refer to Outer Barrier Fold Pressure Adjustment pr...

Страница 7: ...tform Fold Adjustment Allen Screw 1 See Tower 4 Fold Switch Adjustment in the Tower Microswitch Adjustment section for proper microswitch setting before adjusting the platform fold pressure 2 Position...

Страница 8: ...positioning as detailed in Tower Microswitch Adjustment Stop Block Vertical Arm Adjustment Screw Stop blocks must make full contact Heel Inboard Outboard Toe Rear Front Outboard passenger s side Inboa...

Страница 9: ...line All Lift Models Right Wrong Turn clockwise to raise outboard end of platform When adjusting platform angle setting floor level position or adjusting bridging microswitch ensure both stop blocks a...

Страница 10: ...mirrored image Note Review adjustment procedures below and adjust as needed only Tower 1 Unfold Switch Adjustment Floor Position from Stow 1 Position platform at the fully stowed position using the ma...

Страница 11: ...4 LO Outer Fold Arm Bearings 8 LO Saddle Bearing 2 DE Inner Fold Arm Cam Followers 4 LO Lift Tite Latch Rollers 2 LO Inner Roll Stop Lever Bearings 2 and Slots 2 LO Inner Fold Arm Roller Pin Bearings...

Страница 12: ...maintenance procedures and will vary according to lift use and conditions Lifts exposed to severe conditions weather environment contami nation heavy usage etc may require inspection and maintenance p...

Страница 13: ...level and remove drain plug from roll stop cylinder overflow chamber If fluid is found check again at 1 500 cycles otherwise check at 4 500 cycles If the amount of fluid increases between inspections...

Страница 14: ...f needed Tighten or replace if needed Replace damaged parts and resecure as needed Apply Light Grease during reassembly procedures Replace if needed Tighten replace or correct as needed Apply Door Eas...

Страница 15: ...place decals if worn missing or illegible Re place antiskid if worn or missing Inspect vertical arm plastic covers Inspect power cable Mounting Decals and Antiskid Maintenance and Lubrication Schedule...

Страница 16: ...Page 14 NOTES This page intentionally left blank...

Страница 17: ...8 BK 18 RD WH 18 RD WH 18 GOLD 22 GOLD 22 SILVER 22 SILVER 22 RD WH 18 GN 20 GN 20 GN 18 WH 18 OR 18 GN 18 RD 18 WH 18 BK 18 GN 18 WH 18 GN 18 GN 18 BK 20 BK 20 DK BU 20 BK 16 CB1 RD 18 RD 18 BK 18 RD...

Страница 18: ...Power Relay OR BU Fold Unfold Switch WH BK GN RD L G Up Down Switch Switch Box As Viewed From Terminal Side of Switch NOT USED BLACK 6 COND DOWN RED 6 COND UNFOLD GREEN 6 COND FOLD ORANGE 6 COND UP BL...

Страница 19: ...noid Valve Outer Barrier Fold Relief Solenoid Valve Outer Barrier Relief Valve 300 PSI Main Relief Valve 2500 PSI Outer Barrier Cylinder Orifice Pump Side Cylinder BACKUP PUMP Platform Fold Relief Sol...

Страница 20: ...2 16004A 086 NL917FIB3551 2 16004A 088 NL917FIB3751 2 16004A 090 21 1 Hose Assembly 1 8 Pump Side NL917IB 2 NL917FIB 2 NL917IB3454 2 NL917FIB3454 2 NL917IB3751 2 NL917FIB3751 2 NL919IB 2 NL919FIB 2 16...

Страница 21: ...osite Pump Side Cylinder Hydraulic Pump 22 20 21 17 2 22 23 23 19 18 18 14 15 16 12 16 28 29 24 16 8 5 5 Roll Stop Cylinder 26 25 24 13 1 31 11 4 3 10 27 Hydraulic Repair For repair of a hydraulic hos...

Страница 22: ...082A 4 34 1 Cable Lift Chassis Ground 22166A 22166A 35 1 Wire Assembly Lift Interlock Connection 31797A 31797A 36 1 Wire Assembly Lift Stowed Connection tSee note below 31798A 31798A 37 1 Rubber Boot...

Страница 23: ...0 35 32 36 15 15 5 33 32 7 31 30 9 10 32 32 6 6 14 18 25 24 27 3 8 18 18 UP DO WN 32819 FOLD UN FOLD 32820 39 32 20 2 21 21 1 26 24 22 Rear Pump Module Diagram Pump Mounting Bolts Apply Loctite Thread...

Страница 24: ...Connection 31797A 36 1 Wire Assembly Lift Stowed Connection tSee note below 31798A 37 1 Rubber Boot Red tSee note below 82046 38 1 Control Hand Pendant Assembly Non Electronic Non Shielded Coiled tSee...

Страница 25: ...15 15 5 33 32 7 31 30 9 10 32 32 6 6 14 18 25 24 27 3 8 18 18 UP DO WN 32819 FOLD UN FOLD 32820 39 32 20 2 21 21 1 26 24 22 Rear Pump Module Diagram Pump Mounting Bolts Apply Loctite Threadlocker Red...

Страница 26: ...1 Cable Lift Chassis Ground 22166A 22166A 35 1 Wire Assembly Lift Interlock Connection 31797A 31797A 36 1 Wire Assembly Lift Stowed Connection tSee note below 31798A 31798A 37 1 Rubber Boot Red tSee...

Страница 27: ...2 6 25 24 3 18 18 30 32 17 14 38 UP DO WN 32819 FOLD UN FOLD 32820 18 27 16 32 Front Pump Module Diagram Pump Mounting Bolts Apply Loctite Threadlocker Red 271 or equivalent to the three pump mount in...

Страница 28: ...Assembly Lift Interlock Connection 31797A 31797A 36 1 Wire Assembly Lift Stowed Connection tSee note below 31798A 31798A 37 1 Rubber Boot Red tSee note below 82046 82046 38 1 Control Hand Pendant Ass...

Страница 29: ...25 24 3 18 18 30 32 17 14 38 UP DO WN 32819 FOLD UN FOLD 32820 18 27 16 32 Front Pump Module Diagram Pump Mounting Bolts Apply Loctite Threadlocker Red 271 or equivalent to the three pump mount ing bo...

Страница 30: ...P ZINC PLATED WASHER 10 FLAT AUTO BK BOLT 3 8 16 X 1 2 W NYLOCK PATCH BOLT SHOULDER 5 16 X 5 8 1 4 20 SS W PC 19 18 2 2 CLAMP INSULATED 1 3 8 29765 RIV POP SD66BS 3 16 25 38 AUTO BK 14993 20 21 PIN PI...

Страница 31: ...2 W NYLOCK PATCH BOLT SHOULDER 5 16 X 5 8 1 4 20 SS W PC 19 18 2 2 CLAMP INSULATED 1 3 8 29765 RIV POP SD66BS 3 16 25 38 AUTO BK 14993 27208FWBM WMT LATCH LIFT TITE FRONT RETRO 27208RWBM WMT LATCH LI...

Страница 32: ...ASHER 1 2 NYLON RING 5 16 EXT SNAP ZINC PLATED WASHER 10 FLAT AUTO BK BOLT 3 8 16 X 1 2 W NYLOCK PATCH BOLT SHOULDER 5 16 X 5 8 1 4 20 SS W PC 19 18 2 2 CLAMP INSULATED 1 3 8 29765 RIV POP SD66BS 3 16...

Страница 33: ...1 2 W NYLOCK PATCH BOLT SHOULDER 5 16 X 5 8 1 4 20 SS W PC 19 18 2 2 CLAMP INSULATED 1 3 8 29765 RIV POP SD66BS 3 16 25 38 AUTO BK 14993 27208FWBM WMT LATCH LIFT TITE FRONT RETRO 27208RWBM WMT LATCH...

Страница 34: ...ZINC PLATED WASHER 10 FLAT AUTO BK BOLT 3 8 16 X 1 2 W NYLOCK PATCH BOLT SHOULDER 5 16 X 5 8 1 4 20 SS W PC 19 18 2 2 CLAMP INSULATED 1 3 8 29765 RIV POP SD66BS 3 16 25 38 AUTO BK 14993 27208FWBM WMT...

Страница 35: ...26963 4 3 2 1 7 6 5 1 1 1 2 BASE COVER ASSEMBLY 37 8 4 24440 BOLT 5 16 18 X 3 4 BHSC AUTO BK 13 12 10 16 15 14 17 1 CABLE TIE 11 SOLID 10091 4 4 26614 2 11913 4 24570 2 11541 3 29729 2 31816 O RING 5...

Страница 36: ...ZINC PLATED WASHER 10 FLAT AUTO BK BOLT 3 8 16 X 1 2 W NYLOCK PATCH BOLT SHOULDER 5 16 X 5 8 1 4 20 SS W PC 19 18 2 2 CLAMP INSULATED 1 3 8 29765 RIV POP SD66BS 3 16 25 38 AUTO BK 14993 27208FWBM WMT...

Страница 37: ...PTION PART NO QTY ITEM 11 1 30996BK NUT 5 16 18 ACORN 12 1 10062 WASHER 1 4 FLAT AUTO BK 6 9 5 9 7 8 10 11 12 8 14 13 15 12 2 1 3 4 6 2 10 7 1 11 24011 4 2 1 1 945 4419FNAKS BEARING FLANGE 3 4 X 3 8 1...

Страница 38: ...8 12FDU06 4 24011 1 2 ARM PARALLEL BOTTOM SWITCH Incl Items 1 4 BEARING FLANGE 3 4 X 3 8 12FDU06 ASSY IB OCCUPIED 3 2 1 32514NAKS 1 945 4458NAKS 24011 4 1 ITEM PART NO QTY DESCRIPTION NUT 10 32 W LOC...

Страница 39: ...RIPTION NUT 10 32 W LOCKWASHER AUTO BK 4 18349 2 4 3 1 2 ARM PARALLEL BOTTOM Incl Items 1 2 1 DESCRIPTION QTY ITEM PART NO 945 4412NAKS 1 2 BEARING FLANGE 3 4 X 3 8 12FDU06 4 24011 1 2 ARM PARALLEL BO...

Страница 40: ...625 29 146 RETRACTED INCLUDES ITEMS 2 3 ELBOW 1 8 NPT 90 1 4 BARB ELBOW 7 16 20 M O RNG 37 035 ORFICE 402751 402043 403649 3 2 1 1 1 1 DESCRIPTION PART NO ITEM QTY 30 10 1 3 2 Exploded Views and Parts...

Страница 41: ...1 2 FLAT AUTO BK 25346 13 3 SCREW 5 16 18 X 3 4 FHS AUTO BK 25527 14 1 BRACKET HARNESS HOSE RETAINER 401119BM 15 2 RIVET POP 1 8 13 19 SD43BS AUTO BLACK 12954 10 9 8 7 10 4 30063 RIVET PUSH IN 8MM 2...

Страница 42: ...DE FRONT SMOOTH SIDE COVER PLASTIC PARALLEL ARM INSIDE REAR 945 0703NA 4 1 3 COVER PLASTIC PARALLEL ARM OUTSIDE REAR 915 0702NA 3 1 SMOOTH SIDE 2 DESCRIPTION PART NO QTY ITEM 1 2 915 0704NA DESCRIPTIO...

Страница 43: ...025 15328 1 22 LEVER INBOARD BARRIER 945 0404NBM 1 23 1 16 21 22 20 18 19 DETAIL A 2 17 DETAIL A 20 19 21 23 22 13 3 4 6 7 8 12 9 11 10 5 6 8 10 7 11 1 3 4 9 5 13 14 15 16 4 QTY ITEM PART NO DESCRIPT...

Страница 44: ...G DISC STAINLESS OD 795 ID 531 947 3343NA 1 ASSY LATCH ROLL STOP 24 1 915 0147NWYL BRIDGE PLATE PLT 33 48 FTG 945 0147NAY INC 24 36 47 PART NO QTY ITEM DESCRIPTION PART NO QTY ITEM DESCRIPTION 25 1095...

Страница 45: ...AUTO BK 10774 1 SPRING 1 4 X 1 EXT W HOOKS AUTO BK 11513 1 RIV POP SD64BS 3 16 13 25 AUTO BK 36384 2 SPRING DISC STAINLESS OD 795 ID 531 947 3343NA 1 ASSY LATCH ROLL STOP 24 1 915 0147NW34YL BRIDGE PL...

Страница 46: ...POP SD64BS 3 16 13 25 AUTO BK 36384 2 SPRING DISC STAINLESS OD 795 ID 531 947 3343NA 1 ASSY LATCH ROLL STOP 24 1 915 0147NW34YL BRIDGE PLATE PLT 34 48 FTG 945 0147NA34YLINC 24 36 47 PART NO QTY ITEM D...

Страница 47: ...G DISC STAINLESS OD 795 ID 531 947 3343NA 1 ASSY LATCH ROLL STOP 24 1 915 0147NW35YL BRIDGE PLATE PLT 35 48 FTG 945 0147NA35YLKS INC 24 36 47 PART NO QTY ITEM DESCRIPTION PART NO QTY ITEM DESCRIPTION...

Страница 48: ...OP SD64BS 3 16 13 25 AUTO BK 36384 2 SPRING DISC STAINLESS OD 795 ID 531 947 3343NA 1 ASSY LATCH ROLL STOP 24 1 915 0147NW37YL BRIDGE PLATE PLT 37 48 FTG 945 0147NA37YLKS INC 24 36 47 PART NO QTY ITEM...

Страница 49: ...und to exist during the fourth or fifth year of warranty coverage to the following lift s power train parts Cable Cylinder Flow Control Gear Box Motor Pump Hydraulic Hose and Fittings it will be repai...

Страница 50: ...ted by law notify Braun directly in writing at the above address of the unsuccessful repair s of the alleged defect s so that Braun can become directly involved in providing service pursuant to the te...

Страница 51: ...ny action of Braun or any agent of Braun shall be interpreted as an extension of any warranty period or the filing limitation period in this paragraph Some states do not allow a reduction in the statu...

Страница 52: ...e passenger vehicles other than motor homes with a gross vehicle weight rating GVWR that exceeds 4 536 kg 10 000 lb DOT Public Use Lift www braunability com 631 West 11th Street Winamac IN 46996 USA P...

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