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Functional test for 7000

units with ASC

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Содержание 7000 Series

Страница 1: ...Functional test for 7000 units with ASC ...

Страница 2: ...ry to complete a comprehensive functional test on a 7000 series tank with ASC Please refer to the Bourgault X35 operators manual for version 4 02 511 for detailed descriptions and procedures when required You may also wish to view the Bourgault video located in the Bourgault YouTube channel ...

Страница 3: ...Before starting the functional test you should fill out this form kuk ...

Страница 4: ...Your first step will be to ensure the in cab connections are correct The best instructions are in section 11 of the X35 operators manual ...

Страница 5: ...The next step will be to enter the setup menu Press the wrench icon located in the lower left corner of the operating screen ...

Страница 6: ...Go to User Region Units and make sure the units are as indicated above ...

Страница 7: ...If tank is equipped with scales you go to System Features Console and Enable the UNIVERSAL TERMINAL ...

Страница 8: ...Also in System Features Console make sure the XTEND is Enabled ...

Страница 9: ...to System Features Implement and Enable AUTO SECTION CONTROL to allow guidance to control and if it equipped with scales Enable WEIGH SCALES This is also where you enable VARIABLE RATE CONTROL if using it ...

Страница 10: ...Go System Features XTEND see section 13 of the X35 operators manual for instructions on set up and operation of the XTEND app ...

Страница 11: ...Go to System Features Quick Start and Enable the Export Job Report for previous job and Change Field Set up the ACTION for the Field to Create Field for the function test ...

Страница 12: ...Go to System Features Quick Start and enable Change Job then set the ACTION for the Change Job to Create Job and for the function test then select Prompt for the SET JOB NAME ...

Страница 13: ... Receiver and set GPS RECEIVER to NMEA Source the BAUD RATE must match what the tractor is outputting See the customer service centre section of the Bourgault web site for set up instructions A First Time Setup A 6 GPS ...

Страница 14: ...Go to Vehicle Select and if there is not a tractor selected go to New and select a similar tractor ...

Страница 15: ...Go to Vehicle Geometry It is important to check all of the dimensions so the location of the receiver is relevant to the location of the drill ...

Страница 16: ...Go to Implement New Factory and start the process of creating a new Implement Template profile For our example we will be selecting a unit with Dual Granular ASC Boom and NH3 ...

Страница 17: ...After selecting one of the 4 options above press the check mark ...

Страница 18: ...Press the check mark to advance ...

Страница 19: ...Select your tank model from the list and press the check mark to advance note the models with an X are for Australia use only ...

Страница 20: ...metering augers you have if it is a 4 tank metering system you must know if there is an auger on the 3rd tank or the 5th tank if it has a saddle tank you must know if it is set up for section control SCN and if it is going to be set up with a NH3 or Liquid tank Then select the check mark ...

Страница 21: ...Press the green check mark to advance to section or a Drill Template ...

Страница 22: ...Select Bourgault then press the check mark to advance ...

Страница 23: ...Press the check mark to advance ...

Страница 24: ...Need to select model year of drill 2018 and older 2019 and newer Verify model year on SN plate Reason auto populated dimensions are different depending on model year Press the check mark to advance ...

Страница 25: ...Select the model of drill you have note if your model is not in the list select a similar drill Then select check mark to advance ...

Страница 26: ...Select model size from list for our example we our selecting a 3320 86ft then select check mark to advance ...

Страница 27: ...Carefully make your selection from the lists for our example we are selecting a 3320 86ft 12 with section control and a 10 port air kit Then select check mark to advance ...

Страница 28: ...nt you can accept the auto generated name or create a custom name by touching IMPLEMENT NAME Typical its best to leave the auto created Implement name intact and add any new name at tail end of the Implement name ...

Страница 29: ...For demonstration purposes we added FUNCTION TEST to the end of the auto created name Once completed select green check mark then select green check mark again to accept new implement template ...

Страница 30: ...After you have created a new implement profile the X35 will power cycle to save the changes then stop on this page where you can review the ECU setup ...

Страница 31: ...Go to Implement ECU Manage and select AUX CPU Enabled to start the process of detecting the ECU s in the correct order ...

Страница 32: ...Select Replace to open the wizard for detecting the first ECU ...

Страница 33: ...Read the warning and acknowledge it to advance ...

Страница 34: ...Follow the instructions in the wizard and advance ...

Страница 35: ...3 Liquid is also classified as a tank Apollo EM 24 1 is the granular section control ECU located on the tank here With our tank configuration we have 6 ECU s 3 on the tank as the image shows and 3 on the drill see next slide You need to unplug the COMMS port to all of them except the CM 40 1 closest to the tank ...

Страница 36: ...d the Drill ECU s for demonstration purposes Apollo EM 24 2 is on the drill The Pack Master ECU is a CM 40 and the Blockage is an EM 24 These are both options so the ECU s need to be added after the rest are detected ...

Страница 37: ...Follow the wizard and then advance ...

Страница 38: ...Accept the ECU ...

Страница 39: ...Repeat the process for the rest of the ECU s in the list follow the prompts Note You may have alarms that you may to acknowledge to see what is behind them ...

Страница 40: ...Our demonstration unit has Pack Master and Blockage as well so we need to Add 2 more ECU s Click on ADD NEW ECUS ...

Страница 41: ...Follow the Wizard and advance ...

Страница 42: ...Advance to next slide ...

Страница 43: ...The Pack Master ECU is now designated CM 40 3 in our example select the add ECU icon to add the Blockage EM 24 ...

Страница 44: ...Follow the Wizard again ...

Страница 45: ...Advance ...

Страница 46: ...The Blockage is now designated EM 24 3 Review and accept ...

Страница 47: ...If you are using Lift Master go to Implement Seeder Drill Control Lift Master then Enable DRILL CONTROL after you will need to time the lower for the openers and enter the LOWER TIME ...

Страница 48: ...Go to Pack Master and enable it if your drill is equipped with it ...

Страница 49: ...Change the Control Type to Pack Force and enter Preset 1 and 2 as well as an INCREMENT ...

Страница 50: ...Confirm drill model Then select opener type equipped on drill Example PHD or XTC ...

Страница 51: ...If equipped with Blockage go to Implement Seeder Accessories Blocked Head and Enable it ...

Страница 52: ...If model year 2019 tank is equipped with brakes Enable it here Implement Seeder Accessories Brake Control ...

Страница 53: ...Enable Reverse Switch on model year 2019 Tow behind tank Remaining settings have default settings already entered To learn more on Integrated brakes see section 6 7 in X35 Op manual ...

Страница 54: ...The geometry will be populated for each boom based on the drill selected the NH3 Liquid boom width will be the sum of the sections that you enter in Section Control see following slides ...

Страница 55: ...Boom 1 is full width ...

Страница 56: ...Our unit has dual boom section control so boom 2 is the Seed section control boom ...

Страница 57: ...Boom 3 is Fertilizer section control ...

Страница 58: ...If equipped with NH3 Liquid the geometry A for boom 4 will pull in when you enter the Section Control widths If you enable Lift Master you will have a boom 5 Drill Control with auto populated geometry ...

Страница 59: ...Booms 2 and 3 are auto populated but you must enter how many sections and the width of each section for the boom 4 NH3 Liquid ...

Страница 60: ...For our demonstration we matched up the NH3 sections to the granular sections ...

Страница 61: ...Once you are in the field you must enter on and off timings for all the booms See Bourgault web site for instructions along with ASC quick reference guide ...

Страница 62: ...Enable the VIRTUAL SECTION SWITCHBOX ...

Страница 63: ...Go to Implement Seeder Granular Tank and then under the general settings add a PRELOAD TIME of 5 seconds ...

Страница 64: ...Enter ON and OFF TIME TO SC LOCATION of 1 second for every tank with a metering auger Can also reference ASC quick reference card for suggested start times to enter ...

Страница 65: ...Each tank must be assigned to either the SEED or FERT run depending on which distribution run the metering auger is directed by way of the 5 duct hose ...

Страница 66: ...Move over to Drive Setup and enter the type of auger in each tank with a metering auger ...

Страница 67: ...Pressure if equipped with a saddle tank with dedicated scales tank 5 needs Sensor selected to Voltage the remaining settings will auto populate ...

Страница 68: ...If equipped with NH3 or Liquid enter the tank CAPACITY and the on and off timings ...

Страница 69: ...Enter the NH3 Liquid CALIBRATION FACTOR ...

Страница 70: ...In this section you must set up for the type of NH3 or Liquid system See section 6 of the X35 operators manual ...

Страница 71: ...If your system has integrated scales you click on DETECT NEW ECUS ...

Страница 72: ...After detecting the new ECU press the check mark to advance ...

Страница 73: ...The default settings above are for a tank with scales on the main tank and scales on the saddle tank ...

Страница 74: ...The above settings are default settings ...

Страница 75: ...This is where you enter a compensation for the air pushing up on the saddle tank Default is 22 lb psi ...

Страница 76: ...Go to Implement Seeder Speed Source and set the SPEED SOUCE to GPS and the FALLBACK TYPE to Manual ...

Страница 77: ...This is where you can enable an audible click for the above functions if desired ...

Страница 78: ...Assign the keypad in the cab and on the drill the number is on the back of the keypad or you can select IDENTIFY KEYPAD to make the selected keypad lights flash ...

Страница 79: ...Buttons A B and C along with any number buttons that aren t assigned to a tank channel can be customized See next slide ...

Страница 80: ...oices of things you may assign to buttons A B and C along with any number buttons that aren t assigned to a tank channel will vary depending on the Implement configuration See section 6 8 of the X35 Op manual ...

Страница 81: ...This would be a common way to assign the in cab keypad if the Implement is equipped with Pack Master ...

Страница 82: ...Go to Product Granular and select New Product to create a couple of products for your functional test ...

Страница 83: ...Pull all of your products from the Bourgault list and advance the Wizard ...

Страница 84: ... a product from the list it does not matter if the product you are using is not in the list because you can rename it and should always calibrate For the function test we will select Wheat HR and later Canola ...

Страница 85: ...Select PRODUCT NAME to give a new custom name ...

Страница 86: ...For our function test make sure to change the name so the test product does not get used in error during seeding We will change the name to WHEAT HR Function Test ...

Страница 87: ...Advance the slide ...

Страница 88: ...For our function test Wheat enter a normal seeding rate for PRESET 1 and a very high rate for PRESET 2 to test the max rpm of the metering augers Set the PRODUCT RATE INCREMENT to 50 00 lb ac ...

Страница 89: ...Create a product named CANOLA FUNCTION TEST then set your increments and presets as indicated above ...

Страница 90: ...Select the running man to go back to the operating screen ...

Страница 91: ...Global Home Screens should have been created in Setup this would be an example of a seeding page To create a page suitable for function testing touch anywhere on the dashboard bellow ...

Страница 92: ...Ensure all of the Tanks Fans and Speed are displayed ...

Страница 93: ...While this screen is up press on Tank 1 layout to configure the Tank 1 displayed items ...

Страница 94: ...Set all of your Tanks to display Application Rate Motor Load and Metering RPM ...

Страница 95: ...Save this layout as a Global Home Screen named Function Test see section 10 1 of the X35 operators manual for instructions ...

Страница 96: ...ching the small arrow in the top left of the mini view box Next you drag the Seeder Controller mini view to the main display on the right side by either selecting the arrow in the top right of the mini view or pressing and holding the mini view in the center then dragging it to the right ...

Страница 97: ...You will need to put product into each tank 1 Select them all on the right 2 Touch the screen at the top to set up each tank one at a time ...

Страница 98: ...Expand each tank and click on select product ...

Страница 99: ...Select product for each tank to be tested TEST WHEAT in the large tanks and TEST CANOLA in the small tanks ...

Страница 100: ...View the Range Limits and put the drive in a low enough range to exceed the limit when using Preset 2 rate ...

Страница 101: ...Deselect the tanks on the right and select the calibration icon Enter a MANUAL SPEED ...

Страница 102: ...Select the GPS Position mini view to verify that the monitor is receiving GPS ...

Страница 103: ...With the Guidance mini view moved over to the main page select the Quick Start icon on the right side ...

Страница 104: ...Name the Client Farm and Field Next press the check mark in the green box ...

Страница 105: ...Name the Job FUNCTION TEST then press select check mark in the green box ...

Страница 106: ...Press the green box with the check mark ...

Страница 107: ...off the ASC enter a manual speed and turn on all of the tanks to complete a stationary test Select the virtual switchbox to bring up the Section State at the top of the screen You will need to be on a map layer with sections ...

Страница 108: ...If the Master icon is Red lower right corner press it to see what is not ready ...

Страница 109: ...With both fans engaged make sure you have RPM displayed for both ...

Страница 110: ...To maximize the performance of the air kit it is recommended that you check the supply and return pressure at each fan motor See the next slide with where you should check the pressures ...

Страница 111: ...2300 psi to get 6000 rpm No more than 450 psi back pressure ...

Страница 112: ... the Bourgault mandatory tools to check the supply and return pressures Supply pressure needs to be around 2300 psi at this location to achieve max fan RPM The return pressure should never be more than 450 psi at this location ...

Страница 113: ...Enter Calibration ...

Страница 114: ...Enter Automatic Calibration ...

Страница 115: ...Advance the wizard ...

Страница 116: ...Select all of the tank clutches with the virtual touch screen and each of the switchboxes to verify operation ...

Страница 117: ...aster to ensure that the tanks turn and the Revs go up note that our estimated rates are red this occurred during simulation because the metering augers were not turning fast enough and the motor load went above 95 ...

Страница 118: ...Repeat the calibration process several times using the touch screen to reset the tank switchbox to reset the tank switchbox to enter calibration and so on ...

Страница 119: ...With the tanks selected manual speed a job loaded a requested rate ASC off and the master on you should see an application rate Motor load and RPM on the dashboard ...

Страница 120: ...hes on the monitor on at a time to ensure the associated tank turns on and off the rate changes in the preset increments the motor load should go to 95 0 when the too high Preset 2 is selected and the lbs of product should go down ...

Страница 121: ...tions one at a time to ensure the correct Dual ASC gate opens and closes to match the section switches for both seed and fertilizer Follow the 2 5 hose from the section manifold to the secondary manifold for each section ...

Страница 122: ...Enter the Configuration menu then select Pack Master Calibration ...

Страница 123: ...pener with a load cell back row to the right of center and your X35 operators manual to calibrate Pack Master section 13 8 or Drill Control quick reference guide page 3 4 The block needs to be big enough to keep the opener a little off the ground during calibration ...

Страница 124: ...Follow the wizard for step by step instructions ...

Страница 125: ...Press the decrease till the Drive Power is at its lowest point and the hydraulics stabilize then press next ...

Страница 126: ...Follow this chart from the X35 operators manual to determine the packing force lbs for the hydraulic pressure with your drill ...

Страница 127: ...Enter the Packing Force lbs from the chart and advance the wizard ...

Страница 128: ...Press the increase till the pressure is just below the max on the chart for your model of drill then advance ...

Страница 129: ...Enter the Packing Force lbs from the chart and advance ...

Страница 130: ...Pack Master should be calibrated ...

Страница 131: ...Go to Implement Seeder Drill Control Pack Master and make sure the Minimum ADC is lower than the Maximum ADC to confirm Pack Master calibration ...

Страница 132: ... shown on the next slide Pack master on off will leave openers down with very little pack pressure With ASC off raise and lower the openers Links the raise lower to the state of the Master when green the openers will raise when the Master is green and lower when Master is white ...

Страница 133: ...Repeat the Pack and Lift Master tests from this screen ...

Страница 134: ... set A to raise and lower the drill B drill lift track master and C will activate pack master on off you can go to Implement Operator Input Keypad and try various assignments for A B and C along with any number buttons that aren t assigned to a tank channel ...

Страница 135: ...est the on the tank switches as well Button A enters calibration button B will raise and lower the drill and button C will reset calibration or when not in calibration it will activate the prime function ...

Страница 136: ...tors are Green with product flowing and groundspeed Yellow with no product or groundspeed Red with no product and or groundspeed You can test the function of the blockage sensors by moving something in the sensor to simulate product flow You should have a manual speed entered ...

Страница 137: ...ed with NH3 or liquid you should use the Bourgault test harness to test all of the monitor commands before you turn on the product flow Se the Customer service section of the Bourgault web site for step by step test procedures ...

Страница 138: ...Run all of the functions of the conveyor remote in an open area See section 7 2 of the 7000 series operators manual ...

Страница 139: ...Run all of the functions of the Bulk Boom remote in an open area See section 7 6 of the 7000 series operators manual ...

Страница 140: ...o trough the operation of the weigh scale system make sure it reads on the remote and displays on the X35 see section 13 4 of the X35 operators manual and section 7 3 of the 7000 series operators manual ...

Страница 141: ...he brake reverse switch works Picture shows the leads near the ECU s on the tank This REV SW GND lead from the 3152 17 harness needs to be connected to the AUX POWER lead on the main trunk harness near the ECU s on the tank If not connected the brake reverse switch on X35 software 4 02 511 will not work with surge brakes ...

Страница 142: ... couple of large blocks behind the tank tires and slowly back up Or use the Surge Break Bleeding pump kit to pressure up the system all Bourgault dealers have this as a mandatory service tool kit see the next slide for details on what you should see with 2019 and newer X35 software ...

Страница 143: ...rs This example is a trailing tank with surge brakes Section 13 16 in X35 Op manual The 3 stage brake indicator icon will indicate applied pressure to what level the brake pressure is applied Default to 10 psi 500 psi 1250 psi Select reverse confirm wheels free wheel for reversing revert back for normal operation ...

Страница 144: ...Go into Setup then Implement Select and highlight the implement with the green check Press the icon the right with a paper and plus symbol to create a backup ...

Страница 145: ...When you create a cop it will default to it as you can see by the green check beside the copy you should select the original profile and select the check Select the original one ...

Страница 146: ...Go back to the operating screen and enter the inventory manager ...

Страница 147: ...With a USB memory stick installed you can backup the settings of the X30 by selecting this icon ...

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