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Opti-FloII Upgrade Kit

1

9E-832

Instructional Content and Purpose
These instructions aim to aid those responsible (outlined under
“Responsibilities”) for installing, operating, maintaining, troubleshooting,
and servicing this product.

Responsibilities

Procedures in these instructions are to be performed according to
applicable codes (state, local, and other) by the person(s) qualified
(licensed, if applicable) to do so—that is

• welding must be done by a qualified welder.
• high-voltage AC power wiring must be done by a qualified (licensed)

electrician in compliance with the latest edition of the ANSI/NFPA
Standard 70, National Electrical Code, and in compliance with the
local wiring codes as applicable.

• other installation, major maintenance, and service work must be

done by the dealer.

• product/system checkout and troubleshooting steps are to be

performed by the dealer or technician.

• deviation from these installation instructions could affect product

performance or create a hazardous situation.  Under no
circumstances will Bou-Matic be responsible for any problems
caused in whole or in part by any deviation from installation procedures
specified in these instructions without prior written approval from
Bou-Matic.

• operation steps may be performed by the owner/operator once the

dealer or technician has successfully finished the product/system
checkout.  The owner/operator is responsible for properly operating,
maintaining, and monitoring the product/system to ensure that it
works properly.

Close compliance with the procedures herein is essential for the owner
to get maximum benefit from the product/system.

Disclaimers

No warranties are contained in these instructions.  The division of
responsibilities, stated above, is a general reminder of those provisions
in the applicable dealer contract and does not change any agreement
between Bou-Matic and the dealer.  Information in this packet is not all-
inclusive and cannot cover all unique situations.

____________________________________________________________________________________

Opti-Flo II™  Upgrade  Kit

Installation Instructions

Introduction

Bou-Matic® part number 4024556 is a kit designed to
replace the ABB ACS 300, 230 Volt control with the
Magnetek GPD 315,  230 Volt control. The  Magnetek
GPD 315 control provides the same features as the ABB
ACS 300 control. When properly installed and programmed
the Opti-Flo II™ with a Magnetek GPD 315 control will
operate the same as the Opti-Flo II  with an ABB ACS
300 control.

1.  

Preparation

1.1  

Verifying Part and Tool Requirements

The kit contains the following:

1.  Magnetek GPD 315 control assy. ............................. 1
2.  Wiring label ............................................................... 1
3. Screwdriver with small blade ................................... 1
4. Magnatek GPD 315 Instruction Manual ................... 1

When installing parts, the dealer should be equipped with
standard installation tools.  Nonstandard tools will be noted
where used.

1.2

  Reviewing Personal Safety Messages

Follow the safety messages listed below and throughout
the packet to prevent possible bodily injury:

— WARNING ——————————————————–

Before opening control box disconnect power from electrical
supply or severe injury or death could occur.

— WARNING ——————————————————–

Dangerous voltage.  Consult Magnetek users manual before
opening the Magnetek controller.  Wait at least 5 minutes after
disconnecting supply before removing the cover.  High leakage
current.  Earth connection essential before connecting supply.

Contents

Introduction .......................................................................... 1
1.  Preparation ..................................................................... 1

1.1  Verifying Part and Tool Requirements .................... 1
1.2  Reviewing Personal Safety Messages ................... 1

2.  Installation ....................................................................... 1
3.  Verifying Proper Operation ............................................. 3
4. GPD 315 Parameters ...................................................... 8

Bou-Matic LLC
1919 S. Stoughton Rd.
P.O. Box 8050
Madison, WI  53708-8050
(608)222-3484 Fax: (608)222-9314
Internet: www.Bou-Matic.com

Содержание Opti-Flo II

Страница 1: ...e applicable dealer contract and does not change any agreement between Bou Matic and the dealer Information in this packet is not all inclusive and cannot cover all unique situations _ _ _ _ _ _ _ _ _...

Страница 2: ...white wires with the yellow stripe from the existing wire harness into the wire adapter of the same color see Figure 1 10 Crimp the two red wires with the yellow stripe from the existingwireharnessin...

Страница 3: ...keytoincrementdowndepending onwhatvalueyouwanttoprogramintothatparameter Once the desired value is being displayed press the DATA ENTER keytostorethedesiredvalueintothe parameter Afterallparameterprog...

Страница 4: ...IntheWash modethecontroltriestorunthemilkpumpat60Hzaslong as the low float switch is closed Thepumpwillslowdownquicklywhenthelowfloatswitch opens In the Milk mode the control tries to run the milk pu...

Страница 5: ...Opti FloII Upgrade Kit 5 9E 832 2 1 Wiring the GPD 315 to the Opti Flo II main terminal block 832_1 GPD 315 Opti Flo II main terminal block Digital operator...

Страница 6: ...Opti FloII Upgrade Kit 6 93 832 2 Opti Flo II upgrade kit wiring label P N 4024550 832_2...

Страница 7: ...Opti FloII Upgrade Kit 7 9E 832 6 3 Wiring label function block diagram P N 4024550 832_3...

Страница 8: ...Opti FloII Upgrade Kit 8 93 832 4 GPD 315 Parameters...

Страница 9: ...Opti FloII Upgrade Kit 9 9E 832...

Страница 10: ...Opti FloII Upgrade Kit 10 93 832...

Страница 11: ...Opti FloII Upgrade Kit 11 9E 832...

Страница 12: ...Opti FloII Upgrade Kit 12 93 832...

Страница 13: ...Opti FloII Upgrade Kit 13 9E 832...

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