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Operating instructions
RE 07601-B/12.2013

English

Manifolds and modules

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Содержание Rexroth RE 07601-B

Страница 1: ...Operating instructions RE 07601 B 12 2013 English Manifolds and modules ...

Страница 2: ... obligation of own judgment and verification Our products are subject to a natural process of wear and aging This document as well as the data specifica tions and other information set forth in it are the exclusive property of Bosch Rexroth AG It may not be reproduced or given to third par ties without its consent The cover shows an example configuration The product supplied may therefore differ f...

Страница 3: ...n this product 15 5 1 Product identification 15 6 Transport and storage 16 6 1 Transporting the manifold module 16 6 1 1 Transport using lifting tools 16 6 2 Storing the manifold module 17 7 Assembly 19 7 1 Unpacking 19 7 2 Prior to assembly 19 7 3 Installation conditions 19 7 4 Necessary tools 19 7 5 Assembling the manifold module 20 7 5 1 Mechanically assembling the manifold module 21 7 5 2 Hydr...

Страница 4: ...sch Rexroth AG 29 12 3 Packaging 29 12 4 Materials used 29 12 5 Recycling 30 13 Extension and modification 30 14 Troubleshooting 31 14 1 How to proceed for troubleshooting 31 14 2 Fault table 31 15 Technical data 31 16 Appendix 32 16 1 List of addresses 32 17 Alphabetical index 33 ...

Страница 5: ...ook symbol and you have understood and observed it Table 1 Required and amending documentation Title Document number Document type Order confirmation Installation drawing with parts list Drawing Hydraulic valves for industrial applications RE 07600 Operating instructions 1 3 Representation of information Consistent safety instructions symbols terms and abbreviations are used so that you can quickl...

Страница 6: ... avoided CAUTION Indicates a dangerous situation which may cause minor or medium personal injuries if not avoided NOTICE Damage to property The product or the environment could be damaged 1 3 2 Symbols The following symbols indicate notices which are not safety relevant but increase the comprehensibility of the documentation Table 3 Meaning of the symbols Symbol Meaning If this information is not ...

Страница 7: ...t as follows To control the movement at machines and systems Complying with the application and environmental conditions according to the data sheet Complying with the specified performance limits Use in the original condition without damage Repair by customers is not admissible The product is only intended for professional use and not for private use Intended use includes having read and understo...

Страница 8: ...verview of the training contents can be found online at http www boschrexroth com 2 5 General safety instructions Observe the valid regulations on accident prevention and for environmental protection Observe the safety regulations and provisions of the country where the product is implemented used Exclusively use Rexroth products in technically perfect condition Observe all notices on the product ...

Страница 9: ...ty There is moreover the danger of seri ous injury caused by a powerful leaking hydraulic fluid jet Ensure before working at the hydraulic product that the hydraulic system is de pressurized and the electrical control de energized Completely unload the pressure at machines and systems before working at hydraulic products Secure the system against restarting Faulty fastening Mounting of the manifol...

Страница 10: ... remove the protective caps at hydraulic manifolds modules directly before the assembly After the disassembly provide the bores containing the hydraulic fluid with suit able closing elements Immediately remove leaked hydraulic fluid and dispose of it properly Harmful hydraulic fluid Health hazard due to contact with hydraulic oil e g eye injuries skin lesions poi soning when inhaled and ingested C...

Страница 11: ...al bonding Electrostatic processes an incorrect earthing concept or missing equipotential bonding may lead to malfunctions or uncontrolled movements at the machine and thus cause injuries Provide for correct earthing and provide for proper equipotential bonding Penetrating water and humidity In case of use in humid or wet environments water or humidity may penetrate at electrical plug in connector...

Страница 12: ...e hydrau lic valve CAUTION Hot surfaces Hydraulic valves and valve solenoids may heat up considerably during operation This may lead to burns in case of skin contact Avoid contact with hydraulic valves and their solenoids during operation Allow hydraulic valves to cool down before touching them or wear protec tive gloves If necessary attach protective covers Contaminated hydraulic fluid Contaminat...

Страница 13: ...order to prevent foreign par ticles such as welding beads or metal chips from getting into the hydraulic lines Check before commissioning whether all hydraulic connections are tight and that all the seals and caps of the plug in connections are correctly installed and undamaged Ensure that no cleaning agents are able to penetrate the hydraulic system Do not use linting fabric for cleaning Hydrauli...

Страница 14: ...to the delivery documents and or the data sheet or the installation drawing of your manifold and or module Check the scope of delivery for completeness Check the scope of delivery for possible transport damage see chapter 6 Trans port and storage on page 16 In case of complaints please contact Bosch Rexroth AG see chapter 16 1 List of addresses on page 32 ...

Страница 15: ...www boschrexroth com medienverzeichnis 5 1 Product identification The following is an exemplary schematic name plate Fig 1 Name plate 1 Rexroth word mark 2 Material number 3 Material short text 4 Serial number 5 Producing plant 6 Date of production 7 Characteristic performance values 9 Symbol according to ISO 1219 10 Designation of origin 12 Customer production repair order or project number 13 Cu...

Страница 16: ...ock module at the intended lifting eyes and attachment points and not at parts with little stability e g valves solenoids connectors and cables Transport the manifold complying with the safety instructions and using a fork lift or suitable lifting tools Make sure that the lifting capacity of the lifting tool is sufficient Wear your personal protective equipment Comply with the national laws and re...

Страница 17: ...onths under the follow ing conditions Do not store the hydraulic component outdoors but in a well ventilated room Avoid high light irradiation Protect the hydraulic component against humidity particularly ground humidity Store the hydraulic component in the shelf or on a pallet Manifolds modules may be very heavy In this connection observe the admissible load bearing capacities of your storage sys...

Страница 18: ... modules RE 07601 B 12 2013 In case of storage of more than six months or in case sea transport is necessary please consult Bosch Rexroth After expiry of the maximum storage time we recommend having the manifold module checked by your competent Rexroth service ...

Страница 19: ...e plate If the material number of the manifold module does not match the number in the order confirmation contact the Rexroth service for clarification for the address see chapter 10 3 Spare parts on page 26 3 Check the scope of delivery for completeness and transport damage 4 Make sure that all required seals are available and have been properly installed 7 3 Installation conditions For installin...

Страница 20: ...all plug screws and lines have been completely and properly mounted according to the specifications CAUTION Insufficient assembly space Risk of jamming and bruising Insufficient installation space may lead to jamming or abrasions in case of actuation or adjustment works at components of the manifold block module Make sure that the assembly space is sufficient and that actuation and adjust ment ele...

Страница 21: ...ges are correctly tightened at the pipe fittings and flanges 5 Make sure that all pipes and hose lines and every combination of connection pieces couplings or connection points with hoses or pipes are checked for their operational safety by a person with appropriate knowledge and experience With manifolds modules with electric components 7 5 3 Connecting the power supply WARNING High electrical vo...

Страница 22: ...an be connected in a polarity independent way Only the mating connectors specified in the technical data sheet or the installation drawing or mating connectors of the same type may be used Observe the assembly instructions printed onto the packaging of the mating connec tor and the tightening torques specified there 7 6 Painting the manifold module NOTICE Painting works Risk of damage at the conta...

Страница 23: ...le operating pressure is se cured by means of pressure limitation equipment NOTICE Uncontrolled connection or disconnection of plug in connectors Electric components may be damaged Before installation works separate the device from the mains or from the voltage source or de energize it Do not plug in or pull the electric plug in connector as long as the voltage supply is activated Make sure that a...

Страница 24: ...ed in the manifold module can exit Thus mechanical damage being caused by inadmissibly high accel eration of the fluid and the valve spools is avoided and the life cycle of the manifold module is extended 9 Operation CAUTION Moving actuation elements Hand lever actuation rollers or other actuation elements at mechanically operated hydraulic valves perform movements during operation This may lead t...

Страница 25: ... As a precaution exchange seals at reasonable time intervals Preventative maintenance e g hydraulic fluid care as well as compliance with the pressure and temperature specifications extend the life cycle of the system and or the hydraulic valve 10 1 Cleaning and care NOTICE Solvents and aggressive cleaning agents Aggressive cleaning agents may damage the surfaces and seals of the manifold module a...

Страница 26: ...ed and instructed personnel Only use original Rexroth spare parts for repairing Rexroth manifolds modules 10 3 Spare parts When ordering spare parts please indicate the material number of the parts or com ponents to be replaced It is usually indicated on a name plate or label or attached to the product In case of questions regarding spare parts please contact your local Rexroth service see chapter...

Страница 27: ...s containing the hydraulic fluid with suit able closing elements Immediately remove leaked hydraulic fluid and dispose of it properly Have sufficiently dimensioned collecting containers non linting cloth and medi um binding materials ready in order to collect or bind leaking hydraulic fluid 11 1 Necessary tools The disassembly can usually be carried out with standard tools Special tools are not re...

Страница 28: ...hydraulic fluid always put a collecting pan under the manifold module Observe the information in the safety data sheet of the hydraulic fluid and the system manufacturer s provisions 6 Disconnect the lines and collect any escaping hydraulic fluid in the provided tank 7 Remove the manifold module If necessary use suitable lifting tools to do so 8 Empty the manifold module completely 9 Close all ope...

Страница 29: ...nts when products are returned Hydraulic valves have to be drained before being returned The components have to be sent free to the door to the fol lowing address Bosch Rexroth AG Service Industriehydraulik Industrial hydraulics Bürgermeister Dr Nebel Straße 8 97816 Lohr am Main Germany 12 3 Packaging Upon request reusable systems can be used for regular deliveries The materials for disposable pac...

Страница 30: ...ducts can mostly be recycled In order to achieve an ideal metal recovery disassembly into individual assemblies is required The metals contained in electric and electronic assemblies can be recovered by means of special separation procedures as well 13 Extension and modification Bosch Rexroth manifolds and modules must not be extended or modified ...

Страница 31: ... or at the product If yes What were they Was the product or machine used as intended How did the fault become apparent Try to get a clear idea of the cause of the error If you could not remedy the occurred error please contact one of the addresses you find at http www boschrexroth com adressen 14 2 Fault table Manifolds and modules are usually not sensitive to faults if the prescribed applica tion...

Страница 32: ...r vice network and responsible sales organizations Ordering address Headquarters Bosch Rexroth AG Zum Eisengießer 1 97816 Lohr am Main Germany Phone 49 0 93 52 18 0 info boschrexroth de or the responsible sales organizations Service contact person Rexroth Service Bgm Dr Nebel Str 8 97816 Lohr am Main Phone 49 0 9352 40 50 60 service boschrexroth de http www boschrexroth com service ...

Страница 33: ...ge to the product 13 Installation conditions 19 Intended use 7 L List of addresses 32 M Manifold module Assembling 20 Storing 17 Transporting 16 Unpacking 19 Materials used 29 N Name plate 15 Necessary tools 27 O Operation 24 P Packaging 29 Painting 19 Product identification 15 Q Qualification 8 R Recycling 30 Repair 25 26 Required documentation 5 Return to Bosch Rexroth AG 29 S Safety instruction...

Страница 34: ...34 36 Appendix Bosch Rexroth AG manifolds and modules RE 07601 B 12 2013 ...

Страница 35: ...Appendix 35 36 RE 07601 B 12 2013 manifolds and modules Bosch Rexroth AG ...

Страница 36: ...Bosch Rexroth AG Zum Eisengießer 1 97816 Lohr am Main Germany Phone 49 0 9352 18 0 info boschrexroth de www boschrexroth com Subject to change without notice Printed in Germany RE 07601 B 12 2013 ...

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