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System overview control panels

2–4

1070 073 826-101 (01.10) GB

Protection category

CPS21T:

front cover IP65, otherwise IP54
Sheet metal housing(inside) IP00

Resistance

Resistance to abrasion and resistance of all surfaces against mediums like:

Solvent naphtha (CH20V3)

n-Heptane

Test oil (VS15665)

Hydraulic oil

Lubricants

Water

CAUTION
Conditions hazardous to the product!
The ambient air must be free of electrically conductive pollutants
(e.g., acids, alkali, corrosives, salts, metallic vapours, etc.).Air intake
and exhaust filters must be serviced at regular intervals.

Vibration resistance, operating

Frequency range: 10 to 150 Hz
Amplitude:

0.075 mm

at 10 to 57 Hz

Acceleration:

1 g

at 57 to 150 Hz

to EN 60068-2-6

Impact resistance

15 g as per DIN IEC 68-2-27, no functional impediment.
Frequency range: 10...150 Hz
Amplitude:

0.075 mm

at 10 to 57 Hz

Acceleration:

1 g

at 57 to 150 Hz

2.4

Standards compatibility

The control panels are certified to comply with the following standards:

EN 60,204-1

Electrical systems on machines

EN 50,081-2

Basic specification for interference emission
(industrial environment)

EN 50 082-2

Basic technical standard, interference resistance
(industrial environment)

EN50178

with respect to VDE160

EN 60,950

Overvoltage category II

EN 418

Machine safety, Emergency STOP devices

EN 60,529

Protection categories (incl. housings and
installation compartments)

EN 60 721

Classification of environmental conditions

EN 60 068-2-6

Vibration test

EN 60 068-2-27

Impact test

.IS.114

X ray Radiation” Dir., as per Official Fed. Gazette

For all CPS21Ts shipped from the factory, the CE licensing require-
ments have been met.

Содержание 1070 083 221

Страница 1: ...Motive power and control technology CPS21T Control Panel Connectivity Manual Industrial PC Edition 101 ...

Страница 2: ...y Manual 1070 073 826 101 01 10 GB E 2001 by Robert Bosch GmbH Erbach Germany All rights reserved including applications for protective rights Reproduction or distribution by any means subject to our prior written permission Discretionary charge 6 ...

Страница 3: ...pad only CPS21T with keypad 3 4 3 6 Keyboard controller 3 5 3 6 1 Scanning the front panel keys 3 5 3 6 2 User defined assignment of the key codes 3 7 3 6 3 Software download for the keyboard controller 3 7 4 Installation 4 1 4 1 Installed positions and clearances 4 2 4 2 Dimensioned drawings 4 3 4 3 Mounting CPS21T with swivel incline adapter 4 5 5 Electrical connection 5 1 5 1 24 VDC power suppl...

Страница 4: ...Contents VI 1070 073 826 101 01 10 GB 8 Ordering Numbers 8 1 8 1 Control panels 8 1 8 2 Accessories 8 1 A Appendix A 1 A 1 Index A 1 ...

Страница 5: ...iance with the safety standards These products pose no danger to per sons or property if they are used in accordance with the handling stipulations and safety notes prescribed for their configuration moun ting and proper operation D comply with the requirements of D the EMC Directives 89 336 EEC 93 68 EEC and 93 44 EEC D the Low Voltage Directive 73 23 EEC D the harmonized standards EN 50081 2 and...

Страница 6: ...e reserved to our specialized personnel Tampering with the hardware or software ignoring warning signs attached to the components or non compliance with the warning notes given in this ma nual may result in serious bodily injury or material damage Only electrotechnicians as recognized under IEV 826 09 01 modified who are familiar with the contents of this manual may install and service the pro duc...

Страница 7: ...6 101 01 10 GB 1 3 Safety markings on products Warning of dangerous electrical voltage Electrostatically sensitive components Lug for connecting PE conductor only Connection of shield conductor only Disconnect mains power before opening ...

Страница 8: ... in whole or in part may result in personal injury DANGER This symbol is used wherever insufficient or lacking compliance with in structions may result in personal injury CAUTION This symbol is used wherever insufficient or lacking compliance with in structions may result in damage to equipment or data files This symbol is used to draw the user s attention to special circumstances L This symbol is...

Страница 9: ...cts described The consequences may include severe injury damage to equipment or environmental hazards Possible retrofits or modifications to the system using third party equipment therefore have to be approved by Bosch DANGEROUS ELECTRICAL VOLTAGE Unless described otherwise maintenance works must be performed on inactive systems The system must be protected against unau thorized or accidental recl...

Страница 10: ...y only be handled at special ESD work places D Personnel working surfaces as well as all equipment and tools which may come into contact with ESD sensitive components must have the same potential e g by grounding D Wear an approved grounding bracelet The grounding bracelet must be connected with the working surface through a cable with an integrated 1 MW resistor D ESD sensitive components may by ...

Страница 11: ...key combinations are shown enclosed in pointed brackets D Named keys e g Enter PgUp Del D Key combinations pressed simultaneously e g Ctrl PgUp Trademarks All trademarks of software installed on Bosch products upon delivery are the property of the respective manufacturer Upon delivery all installed software is copyright protected The software may only be reproduced with the approval of Bosch or in...

Страница 12: ...Safety Instructions 1 8 1070 073 826 101 01 10 GB Notes ...

Страница 13: ...ndustrial use They feature spe cially designed interfaces e g fail safe transmission procedure for video mouse and keyboard signals connection The robust and fail safe technology makes the CPS21T series Control Pa nels particularly suited the following uses D Visualization display unit for control unit processes D Input terminals for industrial control units They are used in conjunction with the B...

Страница 14: ...D CPS21T with keypad with 15 touch screen flat display keypad 3 con trol devices and navigation keys D CPS21T without keypad with 15 touch screen flat display without key pad as well as without navigation keys CPS21T with keypad Aluminum housing Handle Handle 15 Color TFT Display Front panel Navigation keys Keypad CPS21T without keypad Swivel incline adapter ...

Страница 15: ...CPS21T Version M Suspension The complete CPS21T unit is prepared for the gallows mounting in this regard refer to section 4 3 2 3 Operating conditions All control panels are designed for continuous operation 24 hours day The display backlight can be switched off refer to page 3 3 The following specifications apply unless otherwise indicated in the indivi dual sections Temperatures Storage temperat...

Страница 16: ...esistance 15 g as per DIN IEC 68 2 27 no functional impediment Frequency range 10 150 Hz Amplitude 0 075 mm at 10 to 57 Hz Acceleration 1 g at 57 to 150 Hz 2 4 Standards compatibility The control panels are certified to comply with the following standards D EN 60 204 1 Electrical systems on machines D EN 50 081 2 Basic specification for interference emission industrial environment D EN 50 082 2 Ba...

Страница 17: ... its shallow installation depth the TFT Thin Film Transistor display is ideally suited to the subject control panel application It features excellent contrast and wide angle viewability The display colours are adapted to the requirements of the application environment by means of settings in the ope rating system or via the respective application software CPS21T with Gigabit interface The display ...

Страница 18: ...e The calibration of the touch screen takes place with the help of software on the IPC300 The touch screen controller functions are communicated via the dedicated COM2 port on the IPC300 Software drivers Operation of the touch screen requires the appropriate software drivers for the operating system To install the drivers proceed as follows D from CONTROL PANEL MOUSE DISKETTE and select the touch ...

Страница 19: ...r kens the display if the control panel is not operated for a preset period of time Activating the backlight timer The backlight timer is activated on the IPC 300 L In the BIOS setup select the menu option D IPC300 POWER LCD Backlight Off Timer Then set the timer to an interval between 28 seconds and 14 minutes L To ensure that the screen contents no longer change go to the operating sy stem and s...

Страница 20: ... Navigation keys right and left handle bar 3 Navigation keys 3 5 Keypad only CPS21T with keypad The keypad is provided below the display and contains control devices D 1 x EMERGENCY STOP red circumvention safe as per EN 418 D 1 x pushbutton STOP black without lamp D 1 x pushbutton START white with lamp START STOP EMERGENCY STOP Information concerning the electrical characteristics of the control d...

Страница 21: ...ocessed further by the application program via 24VOut Transferring the key codes MF2 to the PC The MF2 codes are available in the standard design in the first input byte and are passed on from the controller to the PC refer to the assignment table on page 3 6 Transferring the key codes to the 24 VOut outputs Bit 1 corresponds to the low order bit Pressed navigation keys are bit coded and immediate...

Страница 22: ...ces and LED s Key no control de vice MF2 Mouse Repeat COM3 24 Vout Type of key LED S09 CRTL U Yes Bit3 ST2 S10 CRTL L Yes Bit1 ST2 S11 CRTL D Yes Bit3 ST2 S12 CRTL U Yes Bit3 ST2 S13 CRTL R Yes Bit2 ST2 S14 CRTL D Yes Bit3 ST2 S64 START Rafix 16 24 V glow S65 STOP Rafix 16 S66 EMER GENCY STOP Rafix 16 The control devices S64 S65 S66 S09 to S14 are included only in the CPS21T Version M ...

Страница 23: ...ad to D operating errors in the applications D system crash D failure of the system to start up Carefully test the new key assignment for possible erroneous as signment of the keys 3 6 3 Software download for the keyboard controller New key codes for the keyboard controller are loaded via the integrated V24 interface of the X33 port For this on the IPC300 the switches 1 and 2 of S3 position refer ...

Страница 24: ...Display and operating elements 3 8 1070 073 826 101 01 10 GB Notes ...

Страница 25: ... corrosives salts metallic vapors etc Note D The use of silicon based sealing compounds adhesives and insula ting agents is prohibited D Ensure that the installation is maintenance friendly i e that it pro vides unrestricted access to connections cables and fuses D Precede all installation procedures by writing down the information on equipment rating plates In the event that rating plates are hid...

Страница 26: ...el may become dirty more quickly if installed at an angle instead of being installed vertically CAUTION Excessive operating temperature Do not expose the housing of the CPS21T to direct sunlight or other sources of heat radiation Installation position max 45_ CPS21T Minimum 100 mm all round clearance for cooling 100mm required 100 100 100 Stud connection top D Install the control panel ensuring th...

Страница 27: ...space provide an all round minimum clearance of 50 mm D Allow for connecting loops in all cable routings provide strain relief for all cables D Maintain suitably large distances from sources of interference D Use only silicon free sealing compounds adhesives and insulating agents 4 2 Dimensioned drawings CPS21T with keypad Rear view Aluminum housing with cooling gill 382 4 328 5 434 Top view 378 5...

Страница 28: ...Installation 4 4 1070 073 826 101 01 10 GB CPS21T without keypad Rear view Aluminium housing with cooling gill 382 4 434 Top view 328 5 127 6 Side view Mounting screws ...

Страница 29: ...this on the to side of the housing there is a circular installation opening 60 mm with 4 bore holes 5 mm on which the swivel incline adapter is fitted and through which all cables are lead into the housing 64 6 Bm6 4X A A 60 Bezel 4 x 45_ Housing cover Installation ope ning A A 382 4 64 Flange The flange for the gallows mounting must be sufficiently sealed in or der to maintain the protection cate...

Страница 30: ...the CPS21T and to the distribution circuit board only CPS21T Version M through the installation opening in the housing co ver L Fix the swivel incline adapter of the swivel arm with 4 screws on the installa tion opening The connections must be tight IP 54 L Connect the cables to the corresponding connectors on the CPS21T and the distribution circuit board Version M L Close the housing ...

Страница 31: ...0_1 interfaces 5 1 24 VDC power supply DANGEROUS ELECTRICAL VOLTAGE The 24 VDC input power must comply with the requirements for pro tective separation X33 24 VDC input This port supplies D 24 VDC power to the control panel D Required power for the backlight supply Other functions can be found in chapter 6 7 This assumes that the CPS21T control panel is connected to the IPC 300 IPC300 supplies the...

Страница 32: ...h for the fan powerto X10_2 24 VDC output Weidmüller push lock terminal MSTB 1 5 4 pin Rated voltage 24 VDC Max conductor cross section 1 5 mm2 X10_1 2 1 3 4 Pin Assignment 1 24V 2 3 24V 0V 0V 4 X10_2 24 VDC output The 24 VDC power supply X10_2 is required by the housing fan which is integrated with the CPS21T The fan is electrically connected in the works Weidmüller push lock terminal MSTB 1 5 3 ...

Страница 33: ...wer for housing fan CPS21T without keypad Control panel CPS21T X10_1 X33 Gigabit PE 24 VDC external X10_2 Fan power Fan CPS21T with keypad Control panel CPS21T X10_1 X33 Gigabit PE 24 VDC exter nal X10_2 Fan power Fan X25 X26 Supply and distribution circuit board ...

Страница 34: ...g voltage 24 VDC 2 75 A 240 VAC 50 Hz 3 A Terminal cross section 2 x 0 75 2 5 mm2 2 x 0 75 1 5 mm2 with wire end ferrules 3 1 4 2 Break make contact unit 2 Pushbutton without lamp socket Pushbutton black Return to home initial position each time it is pressed 2 break make contact units see specifications below 3 Emergency STOP button Pushbutton for Emergency STOP functions as per EN 60 204 IEC 73 ...

Страница 35: ...pair 8 core Mouse PS 2 mini DIN mouse port Male mini DIN PS 2 Keyboard cable with Male mini DIN PS 2 connector 6 pin KBD PS 2 mini DIN keyboard con nector Male mini DIN PS 2 Keyboard cable with Keyboard cable with Mini DIN PS 2 connector 6 pin X33 24V power supply backlight power supply mouse and keyboard signals keyboard controller download Female DB 15 connector Male DB 15 connec tor 24 Vout Key...

Страница 36: ...3 826 101 01 10 GB 6 2 Port and connector layout LCD Mouse KBD X33 CPS21T with keypad 4 1 1 3 Housing Side view from right Side view from left 1 8 Fan for fan power supply X10_1 DC24VIn X10_2 DC24VOut V24Out External housing ...

Страница 37: ...s 6 3 1070 073 826 101 01 10 GB LCD Mouse KBD X33 4 1 1 3 Side view from right Side view from left 1 8 CPS21T without keypad Housing External housing Fan for fan power supply X10_1 DC24VIn X10_2 DC24VOut V24Out ...

Страница 38: ...stributor cable is directly connected with the V24Out connector on the PC X26 1 4 X25 terminal power supply cable X26 Internal connection to X10_1 X25 1 4 X27 1 4 X24 1 3 4 3 2 1 24V 0V 0V 24V X27 for free availability 3 2 1 X24 24 V for lamp in the START key Connector START key Supply and distribution circuit board 4 3 2 1 4 3 2 1 24V 0V 0V 24V 24V 0V 0V 24V DANGEROUS ELECTRICAL VOLTAGE Risk to l...

Страница 39: ...tributor Keys Codes Supply and distribution circuit board Internal con nection of 24 VOut X29 X31 X32 24VOut Bit5 24VOut Bit6 24VOut Bit7 24VOut Bit8 24VOut Bit1 24VOut Bit2 24VOut Bit3 24VOut Bit4 24VOut Bit5 24VOut Bit6 24VOut Bit7 24VOut Bit8 4 3 2 1 X31 Connection EMERGENCY STOP lamp not connected X32 Connection STOP key lamp not connected 1 4 1 4 4 3 2 1 ...

Страница 40: ...VDC connector Power supply 24 VDC with cable Fan power supply 24 VDC with cable Fan X25 connector power supply X10_2 X10_1 24VOut Supply and distribution circuit board Overview of connections in the CPS21T without keypad ex works Fan power supply 24 VDC with cable Fan X10_2 X10_1 24VOut CPS21T connection power supply ...

Страница 41: ...cifically designed for longer transmission routes and interference free transmission and can only be connected to the Gigabit interface on the IPC300 Female RJ45 8 pin Cable length Max 15 m with repeater max 75 m Cable type Twisted pair 8 pin screened See also information on premanufactured connecting cables in Section 8 2 1 2 3 4 Gigabit 5 6 7 8 max 15 m to IPC 300 GBIT_OUT LCD 1 8 Gigabit data v...

Страница 42: ...e set at 1024 x 768 Pixel in the repea ter from the DIP switch S1 refer to the following illustration To change display resolutions switches 1 through 8 on the S1 DIP switch accessible in the housing can be set as follows D 1024 x 768 pixels 1 2 3 4 5 6 7 8 OFF ON S1 Repeater factory setting in repeater 6 5 Keyboard connector KBD PS 2 mini DIN keyboard connector A keyboard with PS 2 mini DIN conne...

Страница 43: ...Female PS 2 mini DIN 6 pin Cable length Max 1 5 m Cable type Screened min cross section 0 14 mm2 1 2 3 Keyboard Clock Keyboard Data 4 KBD 5 max 1 5 m Keyboard GND 5V KBD Screen applied to metal shell of DIN plug connector Screen 2 1 4 3 6 6 5 ...

Страница 44: ...and a mini DIN coupling on the ends Connector assignment as per diagram below These premanufactured adapters are available from computer stores 2 3 4 5 Standard DIN connector female 1 MF2 keyboard port 1 3 2 4 5 Screen applied to metal shell of DIN plug connector 2 1 4 3 6 5 1 2 3 Keyboard Clock Keyboard Data 4 PS 2 mini DIN connector male 5 max 0 2 m GND 5V 6 Mini DIN keyboard connector Screen ap...

Страница 45: ...creened min cross section 0 14 mm2 Interrupt IRQ 12 BIOS preset IPC 300 PS 2 Mouse Auto Detect 1 2 3 Mouse Clock Mouse Data 4 Mouse 5 max 1 5 m Mouse GND 5V Screen applied to metal shell of plug connector Screen 2 1 4 3 6 6 5 Mouse The operating system will not recognize the insertion of an external mouse after completed startup because the mouse initialization occurs during the boot phase The con...

Страница 46: ... supply D Transmission of mouse and keyboard signals also refer to sections 6 5 and 6 6 and D the software download for the keyboard controller via the integrated V24 interface Female DB 15 connector Cable length IPC300 Max 15 m can be extended to 75 m via repeaters in conjunction with Gigabit inter face refer to page 6 8 Cable type Screened min cross section 0 14 mm2 See also information on prema...

Страница 47: ...s of the 24 VOut interface From there they can be read through an external input link for further processing Weidmüller lock terminal 8 pin Screen size 3 5 mm Cable length Max 20 m Cable type Screened min cross section 0 14 mm2 24VOut 24 V Out max 20 m 1 8 8 7 6 5 4 3 2 1 24V Bit 7 24V Bit 6 24V Bit 5 24V Bit 4 24V Bit 3 24V Bit 2 24V Bit 1 24V Bit 0 Distributor Key codes ...

Страница 48: ...Interfaces 6 14 1070 073 826 101 01 10 GB Notes ...

Страница 49: ... e g paint thinner D At least once a year check that all plug and socket and terminal connec tions of the components are correctly seated and not damaged Check that cables are not broken or crushed Replace damaged parts immedia tely D Check fan and fan filter mats at least once a year Clogged and contaminated filter mats reduce the air volumes required for proper ventilation and cooling Therefore ...

Страница 50: ... distribution circuit board only CPS21T with keypad Also re move all protective conductor connections to the housing 2 Loosen the mounting screws on the housing cover Remove the housing frame with the display unit from the housing cover 3 Loosen the front panel from the CPS21T housing frame refer to the illu stration on page 7 2 4 After loosening the cover retaining screws you can open the cover o...

Страница 51: ...f displays Ensure that the backlight is compatible with the display 7 Installation is in reverse sequence to disassembly described above 8 In the event that subsequent to the installation the display does not pro duce an image check for the following D proper seating and positive contact of display ribbon cable D proper seating and positive contact of backlight unit D proper seating of all reconne...

Страница 52: ...Maintenance and replacement 7 4 1070 073 826 101 01 10 GB Notes ...

Страница 53: ...out navigation keys and keypad w o connecting cables 1070 085 399 8 2 Accessories Designation Order no Connecting cables CPS21T LCD length 2 5 m 5 m 10 m 15 m LCD hi flex cable length 2 5 m 5 m 10 m 15 m X33 length 2 5 m 5 m 10 m 15 m 1070 918 793 1070 919 258 1070 918 794 1070 079 384 1070 920 456 1070 921 385 1070 921 384 1070 921 070 1070 083 120 1070 083 119 1070 080 744 1070 079 383 Repeater ...

Страница 54: ...Ordering Numbers 8 2 1070 073 826 101 01 10 GB Notes ...

Страница 55: ...ge 1 6 grounding 1 6 workplace 1 6 ESD sensitive components 1 6 F Fan power 5 2 G Gallows mounting 4 5 GBIT repeater 6 8 Gigabit 6 7 Grounding bracelet 1 6 H hardware versions 2 2 Housing fan 5 2 I impact resistance 2 4 installation 4 5 dimensions 4 3 installed positions clearances 4 2 interfaces 6 1 24 Vout output 6 13 LCD 6 7 LVDS video signals 6 7 overview 6 1 Position 6 2 PS 2 keyboard connect...

Страница 56: ... S Safety instructions 1 4 Safety markings 1 3 Spare parts 1 5 Standard operation 1 1 standards compatibility 2 4 START key 6 4 STOP key 6 4 storage temperature 2 3 Supply and distribution circuit board 6 4 24 VDC power supply 6 4 24 Vout outputs 6 4 Connections ex works 6 6 EMERGENCY STOP 6 4 START key 6 4 STOP key 6 4 system overview 2 1 T temperature 2 3 Test activities 1 5 touch screen 3 2 Dri...

Страница 57: ...Automationstechnik Antriebs und Steuerungstechnik Postfach 11 62 D 64701 Erbach Fax 49 0 60 62 78 4 28 1070 073 826 101 01 10 GB HB PC BRC EP Printed in Germany USA Robert Bosch Corporation Automation Technology Division Fluid Power Products 7505 Durand Avenue USA Racine Wisconsin 53406 Fax 414 5 54 81 03 Robert Bosch Corporation Automation Technology Division Factory Automation Products 816 East ...

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