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Bomag BPR 35/42 D, Инструкция по эксплуатации, Инструкция по техническому обслуживанию, Страница: 1 / 66

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Operating instructions

Maintenance instructions

Catalogue number

008 041 61

02/2007

BPR 35/42 D - BPR 35/60 D

S/N 101 690 41 ....> S/N 101 690 42 ....> S/N 101 690 43 ....> S/N 101 690 44 ....>

Vibratory plate

www.discount-equipment.com

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Содержание BPR 35/42 D

Страница 1: ...ns Catalogue number 008 041 61 02 2007 BPR 35 42 D BPR 35 60 D S N 101 690 41 S N 101 690 42 S N 101 690 43 S N 101 690 44 Vibratory plate www discount equipment com G o t o D i s c o u n t E q u i p...

Страница 2: ...e needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulotte Barreto Power Blanket Nifty Lift Atlas Copco...

Страница 3: ...G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 4: ...rators and mainte nance personnel on construction sites You should only operate the machine after you have been instructed to do so and by following these instructions Please observe strictly the safe...

Страница 5: ...Fill in the above listed data when receiving the ma chine Upon receipt of the machine our organization will instruct you about correct operation and mainte nance Please observe strictly all safety reg...

Страница 6: ...king the engine oil level 39 5 9 Checking the condition of the battery greasing the poles 40 5 10 Check the air filter replace if necessary 41 5 11 Checking the oil level in the vibrator housing 43 5...

Страница 7: ...R 35 40 D BPR 35 60 D 5 26 Engine conservation 58 Trouble shooting 59 6 1 General notes 60 6 2 Replacing the injection pump 61 6 3 Engine faults 65 G o t o D i s c o u n t E q u i p m e n t c o m t o...

Страница 8: ...BOMAG 7 BPR 35 40 D BPR 35 60 D 1 Technical Data G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 9: ...ravel characteristics soil dependent Working speed m min 27 27 Gradability 32 32 Drive Engine manufacturer Hatz Hatz Type 1B20 1B20 Cooling Air Air Number of cylinders 1 1 Rated power ISO 9249 kW 3 1...

Страница 10: ...system Frequency Hz 80 80 Centrifugal force kN 35 35 Filling capacities Fuel l 3 3 The right for technical modifications remains reserved BPR 35 42 D BPR 35 42D with E Start G o t o D i s c o u n t E...

Страница 11: ...240 Travel characteristics soil dependent Working speed m min 27 27 Gradability 32 32 Drive Engine manufacturer Hatz Hatz Type 1B20 1B20 Cooling Air Air Number of cylinders 1 1 Rated power ISO 9249 kW...

Страница 12: ...system Frequency Hz 80 80 Centrifugal force kN 35 35 Filling capacities Fuel l 3 3 The right for technical modifications remains reserved BPR 35 60 D BPR 35 60 D with E Start G o t o D i s c o u n t...

Страница 13: ...th tube frame determined acc to ISO 3744 and EN 500 LWA 105 dB A BPR 35 60 D with tube frame determined acc to ISO 3744 and EN 500 Danger Loss of hearing Wear your personal noise protection means ear...

Страница 14: ...BOMAG 13 BPR 35 40 D BPR 35 60 D 2 Safety regulations G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 15: ...than those mentioned in these instructions Who is allowed to work with the ma chine The machine must only be operated by trained and authorized persons who are at least 18 years of age The responsibi...

Страница 16: ...the danger zone of the base plate Starting in closed rooms Exhaust gases are highly dangerous Always en sure an adequate supply of fresh air when starting in closed rooms Operation Operate the machin...

Страница 17: ...the fuel system No open fire do not smoke do not spill any fuel Catch running out fuel do not let it seep into the ground and dispose of environmentally Cleaning Do not clean the machine while the eng...

Страница 18: ...BOMAG 17 BPR 35 40 D BPR 35 60 D 3 Indicators and Controls G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 19: ...s and control elements All functions are described in detail hereunder Paragraph 4 Operation contains only concise de scriptions of the individual operating steps 3 2 Controls Fig 6 Locking lever Fig...

Страница 20: ...eering rod 3 Travel lever Fig 9 Optional equipment Start the engine electrically Fig 9 Ignition key position 0 warning buzzer off Ignition key position I warning buzzer on Ignition key position II the...

Страница 21: ...BOMAG 21 BPR 35 40 D BPR 35 60 D 4 Operation G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 22: ...er also to the detailed description in the chapter Maintenance Top up missing lubricants according to the mainte nance instructions l Park the machine on ground as level as possi ble l Check fuel tank...

Страница 23: ...rod can swing freely 4 4 Starting with recoil starter Danger Danger of explosion Do not use any starting aid spray Before starting make sure that there are no persons in the danger area of engine or m...

Страница 24: ...by hand Fig 14 l Pull the rope by the starter handle quickly and powerful as far out as possible Fig 14 i Note Do not let the starter handle hit back against the engine l If the engine does not start...

Страница 25: ...en turn the ignition key further to position II Fig 18 the engine will start l As soon as the engine runs guide the ignition key back to position I The warning buzzer stops Fig 19 l Run the engine war...

Страница 26: ...engine is running disconnect the ca ble from the minus poles first and then the ca ble from the plus poles i Note This method avoids short circuits caused by con tact between plus and minus cables l R...

Страница 27: ...e travel lever Fig 24 forward as re quired for the desired speed Fig 25 l Move the travel lever Fig 25 backwards as required for the desired speed The machine vibrates forward or backwards with a spee...

Страница 28: ...ly be guided from the side by the steering handle 4 8 Shutting the engine down Caution Do not shut the engine down all of the sudden from full speed but let it idle for a while for temperature equaliz...

Страница 29: ...nst rolling sliding and turning over For lifting the machine attach the lifting gear only to the lifting hook The machine must not swing about when be ing lifted Use only safe lifting gear of sufficie...

Страница 30: ...he lift ing eye to load the vibratory plate on a trans port vehicle Fig 33 Danger Danger of accident Tie the machine down on the transport vehicle so that it is secured against slipping sliding and tu...

Страница 31: ...BOMAG 31 BPR 35 40 D BPR 35 60 D 5 Maintenance G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 32: ...the fuel l Keep the engine free of dirt and water as this could damage the injection elements of the en gine l Zinc lined drums are not suitable for storing fu el l The fuel drum should rest for a lon...

Страница 33: ...lar lubrication oil changes The longest permissible time for an oil filling in the engine is 1 year Oil quality You should preferably use oils of API quality class CD CE CF CG or CCMC D4 D5 PD2 SHPD W...

Страница 34: ...up fuel in time so that the fuel tank does not run dry The following fuel specifications are permitted EN 590 DIN 51601 Nato Codes F 54 F 75 F 76 BS 2869 A1 and A2 ASTM D 975 78 1 D and 2 D VV F 800...

Страница 35: ...SAE 10W 40 20 C to 30 C 4 F to 86 F SAE 15W 40 10 C to 40 C 14 F to 104 F SAE 30 SAE 10W 5 C to 30 C 5 C to 30 C 41 F to 86 F 23 F to 22 F SAE 40 SAE 20W 20 25 C to 40 C 10 C to 10 C 77 F to 104 F 50...

Страница 36: ...oil con sumption will drop to its normal level after a running time of approx 100 to 200 operating hours After 25 operating hours l Change the engine oil l Check engine and machine for leaks l Check t...

Страница 37: ...6 months 5 11 Check the oil level in the vibrator housing 5 12 Change the engine oil 5 13 Clean the engine oil filter 5 14 V belt tension 5 15 Check adjust the valve clearance 5 16 Clean cooling fins...

Страница 38: ...s of the recoil starter into the dry air filter and on electrical equipment Fig 35 l After wet cleaning run the engine warm to evaporate all water residues and to avoid cor rosion 5 7 Checking the fue...

Страница 39: ...ean cloth and reinsert it until it bottoms l Pull the dipstick back out and read the oil level Nominal value The oil level should reach the top mark If the oil level is too low top up oil immediately...

Страница 40: ...er them with acid free grease vaseline l Check the fastening of the battery l Check the condition of the vibration insulation mats replace if necessary l After servicing the battery close the cover ag...

Страница 41: ...y case It is therefore recommended to keep at least one filter element in stock Replace the air filter cartridge after five times cleaning but at the latest after half a year Each cleaning interval mu...

Страница 42: ...ter housing only with a clean cloth l Clean the cover thoroughly Danger Eye injury Wear safety goggles Fig 42 l Blow the filter cartridge Fig 42 out from in side to outside with dry compressed air max...

Страница 43: ...plug back in with a new seal ring 5 12 Changing the engine oil Caution Park the machine on level ground Drain the engine oil only when the engine is warm Environment Catch running out old oil do not l...

Страница 44: ...ine oil filter only af ter draining off the engine oil Fig 47 l Loosen the fastening screw and pull the en gine oil filter out of the housing Fig 47 l Blow the engine oil filter out with compressed ai...

Страница 45: ...ley half 4 as required to ten sion the V belt l Lay the V belt over the threaded bolts l Attach the front V belt pulley half with the re moved shims l Assemble the washers turn on and tighten the nuts...

Страница 46: ...e at the front and support it Fig 52 Fig 53 l Unscrew the screws Fig 53 and take off the cover l Install a new V belt assemble the cover fas ten the engine carrier plate and tension the V belt as desc...

Страница 47: ...l ing power You should therefore immediately seal any leaks in the area of the fuel tank the cylinder or the cooling air intake and clean the cooling fins after Dry dirt Fig 54 l Dry clean the entire...

Страница 48: ...the engine warm for a short while to avoid corrosion 5 17 Cleaning the exhaust screen Danger Danger of burning The exhaust is very hot during and after oper ation Perform this work only after cooling...

Страница 49: ...o the bore and tighten the fastening nut 5 18 Changing the dry air filter Fig 59 l Remove the air filter cover Fig 59 Fig 60 l Unscrew the knurled nut and take the air filter cartridge out Fig 60 Caut...

Страница 50: ...5 60 D Fig 61 l Insert the filter cartridge Fig 61 into the housing and fasten it with the knurled nut l Assemble the filter cover ensure correct fit of cover and seal ring G o t o D i s c o u n t E q...

Страница 51: ...the tank l Pull the fuel hose off the fuel filter and push it onto the new fuel filter Environment Dispose of the used filter environmentally l Insert the fuel filter into the tank and attach the qui...

Страница 52: ...l Turn the screw back in with a new seal ring 5 21 Checking the hydraulic oil level and topping up Fig 65 l Adjust the steering rod Fig 65 in upright po sition and lock it in the last locking positio...

Страница 53: ...68 i Note Lay a cloth down before slackening the venting screw l Shift the travel lever forward against the stop Fig 69 l Slacken the bleeding screw l Wait until all air has escaped Fig 69 l Tighten...

Страница 54: ...hten the plug with the specified tightening torque 5 22 Checking the rubber buffers Fig 72 l Check all rubber buffers Fig 72 for cracks and broken out bits and replace if damaged l Check the rubber bu...

Страница 55: ...d Fig 73 l Open the quick lock on the tank Fig 73 l Fit an approx 350 mm long PE hose to a con ventional injection syringe 20 ml l Insert the hose down to the bottom of the tank and draw off the water...

Страница 56: ...r they have been unscrewed Fig 74 Strength classes for screws with untreated non lubricated surfaces The quality designations are stamped on the screw heads 8 8 8 G 10 9 10 K 12 9 12 K The values resu...

Страница 57: ...il is distributed to all parts l After running the engine remove the valve cov er and spray the rocker chamber with a mix ture of diesel fuel and 10 anti corrosion oil After this screw the cover back...

Страница 58: ...BOMAG 59 BPR 35 40 D BPR 35 60 D 6 Trouble shooting G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Страница 59: ...properly operated or serv iced Therefore whenever a fault occurs read through these instructions on correct operation and maintenance If you cannot locate the cause of the fault or eliminate it yourse...

Страница 60: ...moke Do not spill any fuel do not inhale any fuel fumes Environment Environmental damage Catch running out fuel do not let it seep into the ground Fig 77 l Pull the fuel hose off the leakage socket on...

Страница 61: ...Screw the pressure valve holder 1 Fig 82 on with the O ring 2 l Remove filling piece 3 spring 4 seal ring 5 and pressure valve 6 Caution After pressing the pump element out hold the control sleeve 9 s...

Страница 62: ...le bore with ta per and of the element flag the number with 400 or 4 should be on the side opposite the suction bore Fig 87 l When inserting the element group make sure that the plunger flag is insert...

Страница 63: ...ot width displaced to the left If this condition is not met remove the flap 11 with a marking needle and correct the position by turning the eccentric 12 l Tighten the pressure valve holder with 35 2N...

Страница 64: ...learance Black exhaust fumes The en gine power may also be low speed drops This is not caused by the injection pump Air filter clogged Clean the air filter Valve clearance not correct Adjust the valve...

Страница 65: ...he fuel tank Clear the ventilation bore in the tank filler cap The throttle lever returns to stop posi tion by itself Tighten the nuts Lack of oil Have the engine repaired stop work im mediately risk...

Страница 66: ...e needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulotte Barreto Power Blanket Nifty Lift Atlas Copco...

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