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Operating instructions

Maintenance instructions

Catalogue number

%35'

S/N 101 730 15 ....

9LEUDWRU\SODWH

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Содержание BPR 25/40 D

Страница 1: ...perating instructions Maintenance instructions Catalogue number 35 S N 101 730 15 9LEUDWRU SODWH www discount equipment com G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Страница 2: ...ne needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulotte Barreto Power Blanket Nifty Lift Atlas Copco Chicago Pneumatic Allmand Miller Curber Skyjack Lull Skytrak Tsurumi Husquvarna Target Stow Wacker Sakai Mi T M Sullair Basic Dynapac MBW Weber Bartell Bennar Newman Haulotte Ditch Runner Menegotti M...

Страница 3: ...G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Страница 4: ...G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Страница 5: ...G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Страница 6: ...e nance personnel on construction sites You should only operate the machine after you have been instructed to do so and by following these instructions Please observe strictly the safety regulations Please observe also the guidelines of the civil en gineering liability association safety rules for the operation of road rollers and soil compaction equipment as well as the applicable instructions fo...

Страница 7: ...n the above listed data when receiving the ma chine Upon receipt of the machine our organization will instruct you about correct operation and mainte nance Please observe strictly all safety regulations and notes on potential dangers Fig 1 Fig 2 Fig 3 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Страница 8: ...r cleaning if necessary 34 4 10 Checking the oil level in the vibrator housing 36 4 11 Changing the engine oil 36 4 12 Cleaning the engine oil filter 37 4 13 Checking tensioning changing the V belt 38 4 14 Checking adjusting the valve clearance 39 4 15 Cleaning cooling fins and cooling air intake opening 40 4 16 Cleaning the exhaust screen 41 4 17 Changing the dry air filter 42 4 18 Changing the f...

Страница 9: ... 20 9 BPR 25 40 D 1 Technical Data G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Страница 10: ... mm inch 760 29 92 W Overall width mm inch 400 15 74 H Lowest passing height mm inch 685 26 97 H1 Max height with steering rod in upright po sition mm inch 1070 42 13 Weights Basic weight kg lbs 148 326 27 Operating weight CECE kg lbs 149 328 48 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Страница 11: ... Rated speed rpm 3000 Starting device recoil starter Fuel diesel Fuel tank capacity l USgal 3 0 79 Drive system mechanical V belt Working speed m min 0 20 max gradability 30 Vibration system Frequency Hz 78 Amplitude mm inch 1 05 0 041 Technical modifications reserved BPR 25 40 D G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Страница 12: ...he EC machine regulation is for the sound pressure level at the operator s place LpA 96 0 sound capacity level LpA 106 6 These noise values were determined according to ISO 6081 for the sound pressure level LpA and ISO 3744 DIN 45635 for the sound capacity level LWA Vibration values The vibration data according to enclosure 1 paragraph 2 2 or 3 6 3 a of the EC machine regulation are Hand arm vibra...

Страница 13: ... 20 13 BPR 25 40 D 2 Safety regulations G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Страница 14: ...ulders The machine should be checked by an expert once every year Unintended use Dangers may however arise from the machine if it is used by untrained personnel in an unprofes sional way or if it is used for purposes other than those mentioned in these instructions Who is allowed to work with the ma chine The machine must only be operated by trained and authorized persons who are at least 18 years...

Страница 15: ...ils fuels dirt snow and ice Use only machines which have been serviced at regular intervals Do not use any starting aids such as Startpilot or ether Starting in closed rooms Exhaust fumes are life threatening Always ensure an adequate supply of fresh air when starting in closed rooms Operation Guide the machine in such a way that your hands stay clear of any solid obstructions risk of injury Watch...

Страница 16: ...tem No open fire do not smoke do not spill any fuel Catch running out fuel do not let it seep into the ground and dispose of environmentally Cleaning Do not clean the machine while the engine is run ning Do not use gasoline or other combustible sub stances for cleaning purposes When using steam cleaning equipment do not subject electric parts to the direct water jet or cover it beforehand Do not g...

Страница 17: ... 20 17 BPR 25 40 D 3 Operation G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Страница 18: ... also to the detailed description in the chapter Maintenance Top up missing fuels and lubricants according to the respective maintenance instruction Stand the machine on level ground Check fuel tank and lines for leaks Check the engine oil level if necessary top up to the upper mark Check the fuel level if necessary top up Check the dry air filter maintenance indicator Check the condition of the e...

Страница 19: ...can move freely 3 4 Starting with recoil starter Danger Danger of explosion Do not use any starting aid sprays Before starting make sure that no persons are in the danger zone around the engine or the machine and that all guards and safety instal lations are in place Fig 6 Set the travel lever reversing lever Fig 6 to position 0 Fig 7 Shift the throttle lever Fig 7 to position MIN idle speed G o t...

Страница 20: ...ack after pull ing Pull the starter handle Fig 9 powerfully If the engine does not start the first time re peat the starting procedure Danger Danger of explosion Do not use spray type starting aids or other in flammable liquids to assist the starting proc ess Fig 10 Caution Before starting work allow the engine to warm up for a short while Fig 10 G o t o D i s c o u n t E q u i p m e n t c o m t o...

Страница 21: ...only with full throt tle as otherwise the centrifugal clutch may be damaged L Note For short breaks return the throttle lever to idle speed position this avoids premature wear of the centrifugal clutch Fig 12 Move the travel lever Fig 12 to forward I or reverse II according to the desired speed The machine vibrates forward or reverse with a speed which corresponds with the displacement of the trav...

Страница 22: ...ways guide the machine by the han dle from the side 3 6 Shutting the engine down Caution Do not shut the engine down all of a sudden from full load but let it run with idle speed for a while for temperature equalization Fig 15 Shift the throttle lever to position Min Fig 15 and let the engine run with idle speed for a short while Vibration is shut down Fig 16 Shift the throttle lever to position S...

Страница 23: ... lifted Use only stable lifting gear of sufficient load bearing capacity Do not step or stand under loads being lifted Fig 17 Adjust the steering rod 1 Fig 17 upright and lock the locking lever 3 in the notched rail Fig 18 For loading attach the lifting tackle rope to the engine protection frame of the vibratory plate Danger Danger of accident Lash the vibratory plate to the transport vehi cle so ...

Страница 24: ... 20 25 BPR 25 40 D 4 Maintenance G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Страница 25: ...he fuel Keep the engine free of dirt and water as this could damage the injection elements of the en gine Zinc lined drums are not suitable for storing fu el The fuel drum should rest for a longer period of time before drawing off fuel Under no circumstances must the drum be rolled to the tapping pint just before drawing off fuel When choosing the storage place for fuel make sure that spilled fuel...

Страница 26: ...brication oil changes The longest permissible time for an oil filling in the engine is 1 year Oil quality You should preferably use oils of API quality class CD CE CF CG or CCMC D4 D5 PD2 SHPD When using oils of lower quality standard the oil change intervals must be reduced Oil change intervals Oil change intervals for oil quality API CD CE CF CG 6 months CCMC D4 D5 PD2 SHPD 6 months Caution Thes...

Страница 27: ...ions are permitted EN 590 DIN 51601 Nato Codes F 54 F 75 F 76 BS 2869 A1 and A2 ASTM D 975 78 1 D and 2 D VV F 800 a DF A DF 1 and DF 2 Winter fuel For winter operation use only winter diesel fuel to avoid clogging of the fuel system due to paraffin separation Under extremely low temperatures paraffin separation can also be expected with win ter diesel fuel In most cases cold starting abilities ca...

Страница 28: ... 35 38D 2 ca 1 1 l BPR 40 45 45 45D 2 SAE 10W 40 20 C to 30 C 4 F to 86 F SAE 15W 40 10 C to 40 C 14 F to 104 F SAE 30 SAE 10W 5 C to 30 C 5 C to 30 C 41 F to 86 F 23 F to 22 F SAE 40 SAE 20W 20 25 C to 40 C 10 C to 10 C 77 F to 104 F 50 F to 14 F Fuel diesel winter diesel fuel 3 l 0 793 USgal BPR 30 38 35 38D 2 12 C 10 4 F 5 l BPR 40 45 45 45D 2 Vibrator shaft same as engine oil 0 8 l 0 211 USgal...

Страница 29: ...oil con sumption will drop to its normal level after a running time of approx 100 to 200 operating hours After 25 operating hours Change the engine oil Check engine and machine for leaks Check the valve clearance adjust if neces sary Retighten the fastening screws for air filter ex haust silencer fuel tank and other attach ments Tighten the screw connections on the ma chine Check the vibration dri...

Страница 30: ...e oil level in the vibrator housing 4 11 Change the engine oil 4 12 Clean the engine oil filter 4 13 V belt tension 4 14 Check adjust the valve clearance 4 15 Clean cooling fins and cooling air intake opening 4 16 Clean the exhaust screen 4 17 Change the dry air filter Dim mm inch 4 18 Change the fuel filter 4 19 Change the oil in the vibrator housing 4 20 Check the rubber buffers 4 21 Draw the wa...

Страница 31: ...rter into the dry air filter and electrical parts of the engine Fig 20 After each wet cleaning run the engine warm to evaporate all water and to avoid corrosion 4 7 Checking the fuel level Danger When working on the fuel system do not use open fire do not smoke fire hazard Do not refuel in closed rooms Refuel only with the engine shut down Fig 21 Clean the area around the fuel filler cap re move t...

Страница 32: ...an cloth and reinsert it until it bottoms Pull the dipstick out again and check the oil level Nominal value The oil level should reach the top mark If the oil level is too low top up oil immediately For quality and quantity of oil refer to the table of fuels and lubricants Check the seal on the dipstick if necessary use a new one Push the dipstick in until it bottoms G o t o D i s c o u n t E q u ...

Страница 33: ...ter cartridge cleaning is useless Use a new filter cartridge Incorrectly treated filter cartridges may be inef fective because of damage e g cracks and may cause damage to the engine In case of wet or oily contamination replace the filter cartridge Do not run the engine without air filter Fig 23 Remove the air filter cover Fig 23 Fig 24 Unscrew the knurled nut and take the air filter cartridge out...

Страница 34: ...rom inside to out side Check the filter cartridge for damage replace if necessary Fig 26 Insert the filter cartridge Fig 26 into the housing and fasten it with the knurled nut Assemble the filter cover ensure correct fit of cover and seal ring G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Страница 35: ...o the table of fuels and lubricants Screw the level plug back in with a new seal ring 4 11 Changing the engine oil Caution Stand the machine on level ground Drain the engine oil at operating temperature Environment Catch running out fuel do not let it seep into the ground and dispose of environmentally Danger There is a danger of scalding when draining hot engine oil Fig 28 Remove the guards Fig 2...

Страница 36: ...ilter for leaks Reassemble the guards 4 12 Cleaning the engine oil filter Caution Remove and clean the engine oil filter after draining the engine oil Fig 31 Loosen the fastening screw and pull the en gine oil filter out of the housing Fig 31 Blow the engine oil filter out with compressed air from inside to outside Apply a thin coat of oil to the seal Insert the engine oil filter into the housing ...

Страница 37: ...hen loosen the two mounting screws on the starting side Pull the engine base plate up and tighten the screws Check the V belt tension again Exchanging the V belt Fig 34 Remove the V belt guard Slacken the fastening screws 1 Fig 34 on the V belt side Press the engine carrier plate 2 down Unscrew the fastening screws 1 through the bores Unscrew the socket head cap screws 4 Take the cover plate 3 off...

Страница 38: ...the inspection hole Fig 35 Turn the crankshaft 360 further in sense of ro tation and adjust it exactly to the upper dead centre mark Fig 36 Check the valve clearance on both valves Fig 36 with a feeler gauge Adjusting the valve clearance Slightly slacken the counter nut Adjust the adjustment screw so that the feeler gauge can be pulled through the gap between rocker arm and valve with only little ...

Страница 39: ...it out with compressed air Fig 37 Wet or oily dirt Danger Fire hazard Do not use any inflammable solvents Caution Do not spray directly on electric assemblies and plug connectors or dry them with com pressed air immediately after Find the cause of oily dirt and have leaks sealed by the after sales service of BOMAG Do not hold the water jet directly into the air fil ter the exhaust and the electric...

Страница 40: ...9 Clean deposits on the screen insert with a suit able wire brush Fig 39 Examine the exhaust screen for cracks or frac tures replace if necessary Fig 40 Insert the fastening bracket into the opening in the exhaust screen and screw the fastening nut for approx 1 turn Fig 40 Fig 41 Slide the exhaust screen on with the fastening bracket Fig 41 Hook the fastening bracket into the bore and tighten the ...

Страница 41: ...rticles must enter the clean air side Do not blow the filter housing out with com pressed air Clean the inside of the filter housing only with a clean cloth Clean the cover thoroughly Fig 44 Insert the filter cartridge Fig 44 into the housing and fasten it with the knurled nut Assemble the filter cover ensure correct fit of cover and seal ring G o t o D i s c o u n t E q u i p m e n t c o m t o o ...

Страница 42: ...Insert the fuel filter into the tank and attach the quick lock L Note The fuel system is automatically bled 4 19 Changing the oil in the vi brator housing Tip the machine slightly to the side with the oil drain bore and support it safely Environment Environmental hazard Catch running out fuel do not let it seep into the ground and dispose of environmentally Fig 46 Remove the screw 3 Fig 46 and cat...

Страница 43: ...m do not use open fire do not smoke fire hazard Do not spill any fuel Fire hazard Fig 48 Open the quick lock on the tank Fig 48 Fit an approx 350 mm long PE hose to a con ventional injection syringe 20 ml Insert the hose down to the bottom of the tank and draw off the water fuel mixture Repeat this procedure until only fuel is visible Environment Catch the fuel water mixture and dispose of environ...

Страница 44: ... Retightening the bolted connections Check all bolted connections for tight fit retighten if necessary Check the machine for damage and leaks have repaired if necessary G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Страница 45: ... 20 47 BPR 25 40 D 5 Trouble shooting G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Страница 46: ...ly operated or serv iced Therefore whenever a fault occurs read through these instructions on correct operation and maintenance If you cannot locate the cause of the fault or eliminate it yourself by following the trouble shooting charts you should contact our customer service departments at our branch office or dealers On the following pages you will find a selection of fault remedies It is quite...

Страница 47: ...Do not spill any fuel do not inhale any fuel fumes Environment Environmental damage Catch running out fuel do not let it seep into the ground Fig 51 Pull the fuel hose off the leakage socket on the pump Fig 51 Place a suitable container under the hose socket to catch running out fuel Fig 52 Disassemble the injection nozzle Fig 52 completely with the nozzle connection G o t o D i s c o u n t E q u ...

Страница 48: ...e pressure valve holder 1 Fig 56 on with the O ring 2 Remove filling piece 3 spring 4 seal ring 5 and pressure valve 6 Caution After pressing the pump element out hold the control sleeve 9 so that it does not drop into the engine case Fig 57 Unhook the pump piston Fig 57 from the rocker arm to the injection pump G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Страница 49: ...e with ta per and of the element flag the number with 400 or 4 should be on the side opposite the suction bore Fig 61 When inserting the element group make sure that the plunger flag is inserted through the control sleeve for easier installation slightly turn the control sleeve from side to side and that the eccentric pin 12 engages in the groove of the element cylinder Fig 61 Attach the pump pist...

Страница 50: ...idth displaced to the left If this condition is not met remove the flap 11 with a marking needle and correct the position by turning the eccentric 12 Tighten the pressure valve holder with 35 2Nm Assemble the engine G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Страница 51: ...ce Black exhaust fumes The en gine power may also be low speed drops This is not caused by the injection pump Air filter clogged Clean the air filter Valve clearance not correct Adjust the valve clearance Injection nozzle defective Change the injection nozzle Too much oil in the crankcase Drain the oil down to the Max mark on the dipstick Poor engine power engine speed drops The throttle lever doe...

Страница 52: ...l tank Clear the ventilation bore in the tank filler cap The throttle lever returns to stop posi tion by itself Tighten the nuts Lack of oil Have the engine repaired stop work im mediately risk of total engine damage Engine runs at high speed but no vibration Centrifugal clutch defective Change the centrifugal clutch V belt Check tension replace if necessary Faults Possible cause Remedy G o t o D ...

Страница 53: ...ne needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulotte Barreto Power Blanket Nifty Lift Atlas Copco Chicago Pneumatic Allmand Miller Curber Skyjack Lull Skytrak Tsurumi Husquvarna Target Stow Wacker Sakai Mi T M Sullair Basic Dynapac MBW Weber Bartell Bennar Newman Haulotte Ditch Runner Menegotti M...

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