background image

Tighten right axle clamping
screws

3

.

Pinch bolt, axle holder

Tightening sequence: 2x
each side, alternately

8 Nm

Firmly pull the brake lever
several times to seat the
brake pads against the
brake disc.

Removing rear wheel

Make sure the ground is
level and firm and place

the motorcycle on its side
stand.
Fitting the auxiliary stand
(

83)

Placing motorcycle on auxil-
iary stand (

84)

Engage first gear.

Place a support underneath
the rear wheel and remove
5 studs

1

.

Lower the rear wheel to the
ground.
Roll the rear wheel out to-
ward the rear.

Installing rear wheel

Threaded fasteners not
tightened to the spe-

cified torque can work loose
or their threads can suffer
damage.
Always have the security of
the fasteners checked by a
specialist workshop, prefer-
ably an authorised BMW Mo-
torrad dealer.

Degrease the wheel adapter
and the wheel hub.
Place the rear wheel on the
wheel adapter.

7

82

z

Maintenance

Содержание HP2 ENDURO

Страница 1: ...HP2_Titel fm Seite 9 Freitag 28 Juli 2006 12 00 12...

Страница 2: ...Rider s Manual HP2 Enduro...

Страница 3: ...Motorcycle data dealership details Motorcycle data Model Dealership details Person to contact in Service depart ment...

Страница 4: ...in this booklet may differ from the motorcycle s actual specification as pur chased the accessories fit ted or the national market specification No claims will be entertained as a result of such disc...

Страница 5: ...rtant data for refuelling Fuel Recommended fuel grade 98 ROZ RON Super plus premium 91 ROZ RON Regular unleaded fuel grade usable with power and consumption related restrictions Usable fuel capacity 1...

Страница 6: ...W riders Familiarise yourself with your new motorcycle so that you can ride it safely and confid ently in all traffic situations authorised BMW Motorrad dealer will gladly provide ad vice and assistan...

Страница 7: ...topic or item of in formation 1 General instructions 5 Overview 6 Abbreviations and 3 Status indicators 19 Multifunction display 20 Warning and telltale lights 20 Function indicators 20 Warnings gene...

Страница 8: ...Clutch 77 Tyres 78 Laying up the motorcycle 102 Restoring motorcycle to use 102 9 Technical data 105 Troubleshooting chart 106 Threaded fasteners 107 Engine 108 10 Service 119 BMW Motorrad service 12...

Страница 9: ......

Страница 10: ...General instructions General instructions Overview 6 Abbreviations and symbols 6 Air Damping System 7 Equipment 7 Technical data 7 1 5 tions...

Страница 11: ...er 10 This record of the maintenance work you Abbreviations and symbols Indicates warnings that you must comply with for reasons of your safety and the safety of others and to pro tect your motorcycle...

Страница 12: ...motorcycle might not be exactly as illustrated in this manual on account of country specific differences If your BMW was supplied with equipment not described in this Rider s Manual you will find thes...

Страница 13: ...1 8 tions...

Страница 14: ...General views General views General view left side 11 General view right side 13 Underneath the seat 15 Handlebar fitting left 16 Handlebar fitting right 17 2 9 iews...

Страница 15: ...2 10 iews...

Страница 16: ...General view left side 1 Fuel level indicator on fuel tank 62 2 Adjuster progressive characteristic of com pression stage front 50 3 Clutch fluid reservoir 77 2 11 iews...

Страница 17: ...2 12 iews...

Страница 18: ...General view right side 1 Brake fluid reservoir rear 76 2 Power socket 67 3 Adjuster for rebound stage front 48 4 Brake fluid reservoir front 75 2 13 iews...

Страница 19: ...2 14 iews...

Страница 20: ...Underneath the seat 1 Battery 95 2 Rider s Manual 3 Toolkit 70 4 Table of tyre pressures 2 15 iews...

Страница 21: ...Handlebar fitting left 1 Control odometer 31 Adjuster clock 34 2 Pushbutton horn 3 Pushbutton left flashing turn indicators 41 Pushbutton hazard warning flashers 30 2 16 iews...

Страница 22: ...Handlebar fitting right 1 Pushbutton starter 59 2 Emergency off switch kill switch 33 3 Pushbutton right flashing turn indicators 41 Pushbutton hazard warning flashers 30 2 17 iews...

Страница 23: ...Instrument cluster 1 Speedometer 2 Warning and telltale lights 3 Multifunction display 4 Sensor for instrument cluster lighting 5 Adjuster clock 34 Control odometer 2 18 iews...

Страница 24: ...Status indicators Status indicators Multifunction display 20 Warning and telltale lights 20 Function indicators 20 Warnings general 20 3 19 ators...

Страница 25: ...function display Warning and telltale lights Function indicators Gear Shows which gear is en gaged If no gear is engaged the gear indicator shows N and the neutral telltale light also lights up 3 20 a...

Страница 26: ...same time all the appropriate telltale lights and warning symbols appear Warnings in text form alternate 3 21 ators...

Страница 27: ...iew Mode of presentation Meaning Lights up yellow The EWS warn ing appears on the display Electronic immobiliser active 23 Lights up yellow The FUEL warning appears on the display Fuel down to reserve...

Страница 28: ...ngine misfiring and cutting out unexpectedly Misfiring can damage the catalytic converter a hazard ous situation can result if the engine cuts out unexpectedly Do not run the fuel tank dry The estimat...

Страница 29: ...ne reason why a warning indicating in sufficient oil pressure is is sued Checking engine oil level 70 If the oil level is too low Top up the engine oil If the warning indicating in Do not continue you...

Страница 30: ...The LAMPR warning ap pears on the display A defective bulb places your safety at risk be cause it is easier for other users to oversee you and your motorcycle Replace defective bulbs as soon as possib...

Страница 31: ...s defective General warning light lights up yellow The LAMPS warning ap pears on the display A defective bulb places your safety at risk be cause it is easier for other users to oversee you and 3 26 a...

Страница 32: ...ation Operation Ignition switch and steering lock 28 Electronic immobiliser EWS 29 Hazard warning flashers 30 Odometer and tripmeters 31 Pneumatic pump 44 Spring preload 45 Damping 48 Tyres 52 4 27 at...

Страница 33: ...Keys You receive one master key and one spare key plus a key for removing the seat Please consult the informa tion on the electronic immob iliser EWS if a key is lost or Switching on the ignition Swit...

Страница 34: ...y Ignition lights and all func tion circuits switched off Handlebars locked Key can be removed your authorised BMW Mo torrad dealer bar individual keys for example if a partic ular key goes missing Th...

Страница 35: ...key Replacement and extra subsequently be cleared and reactivated for use Hazard warning flashers Switching on hazard warning flashers Switch on the ignition The hazard warning flashers place a strai...

Страница 36: ...Switching off hazard warning flashers Odometer and tripmeters Operating the odometer reappears on the multifunc tion display 4 31 ation...

Страница 37: ...Operating hours counter 4 32 ation...

Страница 38: ...range The residual range is only an approximate reading Consequently BMW Motorrad recommends that you should not try to use the full residual range before refuelling Emergency off switch kill switch 4...

Страница 39: ...ar wheel to lock and thus cause a fall Do not operate the kill switch when riding The emergency off switch is a kill switch for switching off the engine quickly and easily Clock Setting the clock 4 34...

Страница 40: ...ot twist the handlebar fitting or the handlebars Attempting to adjust the clutch lever while riding the motorcycle can lead to accidents Do not attempt to adjust the clutch lever unless the motor cycl...

Страница 41: ...Adjustable footbrake lever You can adjust the footbrake lever for riding seated or standing on the footrest pegs 4 36 ation...

Страница 42: ...Adjusting handlebars Make sure the ground is level and firm and place the motorcycle on its stand 4 37 ation...

Страница 43: ...Handlebars toward rider shorter reach 4 38 ation...

Страница 44: ...tom clamping blocks where the large screws are located If necessary slacken screws 1 and retighten screws 2 to the specified tightening torque Tighten small screws 1 to the specified tightening torque...

Страница 45: ...is switched on The side lights place a strain on the battery Do not switch the ignition Switching on high beam headlight The high beam headlight is switched on until you re lease the button headlight...

Страница 46: ...witch on the ignition Parking lights switched off Headlight Beam throw and air pressure in the Air Damping System Headlight beam throw is gen erally kept constant when the air pressure in the Air Damp...

Страница 47: ...Cancelling turn indicators Seat Removing the seat Make sure the ground is level and firm and place the motorcycle on its stand 4 42 ation...

Страница 48: ...4 43 ation...

Страница 49: ...ing mirrors Adjusting mirror arm Push protective cap 1 over the threaded fastener Pneumatic pump Use You can use the pump to check the pressure in the Air Damping System 45 and in the tyres and increa...

Страница 50: ...the top of the pump compress the pump and engage it in the top mount in the seat shell Pull the retaining strap tight around the pump and the frame tube Spring preload can use the valve on the Air Dam...

Страница 51: ...he motor Air pressure and temperature When the Air Damping Sys tem is working hard to absorb shocks the air inside the sys tem becomes warmer This causes the air pressure to rise which increases sprin...

Страница 52: ...th the adapter The pneumatic pump now has an airtight connection to the valve Turn hose 2 clockwise to screw it as far as possible into threaded adapter 3 The valve is now open Pressurise the Air Damp...

Страница 53: ...Two up 9 bar Screw the valve cap onto the Air Damping System valve Sit on the motorcycle hold it upright and allow as much of your weight as possible to rest on the motorcycle 4 48 ation...

Страница 54: ...setting influences com pression of the front forks un der load The harder the setting the more the movement that the forks can make to absorb sur becomes harder as spring travel increases Adjusting li...

Страница 55: ...as it will go in the clockwise direction then back it off 15 clicks in the counter clockwise the adjusting screw in the direction If you want softer damping use a screwdriver to turn the adjusting sc...

Страница 56: ...to turn the adjusting screw in the direction Basic setting rebound stage Adjusting damping for rear wheel Your motorcycle s hand ling will suffer if you do not match the spring preload and damping ch...

Страница 57: ...ressure reduces the operating life of the tyres Always check that the tyre pressures are correct Check tyre pressures against the data below Tyre pressure front If tyre pressure is too low Correct tyr...

Страница 58: ...Use only the tube valve to in flate the tyre 4 53 ation...

Страница 59: ...4 54 ation...

Страница 60: ...Riding Riding Safety instructions 56 Checklist 58 Starting 58 Running in 60 Riding off road 61 5 55 iding...

Страница 61: ...strut and shock absorber system Imbalanced load Loose clothing Insufficient tyre pressure Poor tyre tread Etc Maximum speeds for tyres Do not exceed the permiss ible gross weight and be sure to compl...

Страница 62: ...o not attempt to start or run the engine with a spark plug cap disconnected Stop the engine immediately if it misfires Use only unleaded fuel Comply with all specified maintenance intervals Do not per...

Страница 63: ...s com Brakes Brake fluid levels front and rear Clutch Clutch fluid level Shock absorber setting and air pressure in the Air Damping System Tyre tread depth and tyre pressures gear before retracting th...

Страница 64: ...below 0 C disen gage the clutch after switch ing on the ignition The start attempt is ing light shows first yellow and then red so that you can check that it is in working or der This pre ride check i...

Страница 65: ...refer Exceeding the specified engine speeds while run ning in will lead to increased engine wear Keep to the specified engine speeds for running in Do not exceed the rpm lim its recommended for run ni...

Страница 66: ...the tyre frequently on unsurfaced tracks or poor roads Check the thickness of the brake pads more frequently and replace the brake pads in good time Suspension settings The off road settings for air p...

Страница 67: ...of the ground will de termine whether it is better to turn the handlebars to the left or right However the mo Removing motorcycle from side stand Unlock the steering lock Switch on the ignition From t...

Страница 68: ...e near the fuel tank Fuel expands when hot Leaded fuel will destroy the catalytic converter Use only unleaded fuel Make sure the ground is level and firm and place the motorcycle on its stand are quot...

Страница 69: ...kes have dried out Salt on brakes The brakes may fail to take effect immediately if the motorcycle was ridden on salt covered roads and the brakes were not applied for some time Dirt or mud on brakes...

Страница 70: ...Accessories Accessories General instructions 66 Grip heating switchOA 66 Power socket 67 Luggage 68 Sporty off roading 68 6 65 ories...

Страница 71: ...W parts and ac cessories and other products which BMW has approved BMW Motorrad cannot assess each non BMW product to determine whether it can be used on or in con nection with BMW motor cycles withou...

Страница 72: ...ower supply system is minimised the supply to the power socket is cut off ap proximately 15 minutes after the ignition is switched off and it is also temporarily in terrupted during the start pro cedu...

Страница 73: ...cycle s handling Do not exceed the permiss ible gross weight and be sure to comply with the instruc Maximum load on guard for rear light 1 kg Sporty off roading Parts supplied with the motorcycle You...

Страница 74: ...Maintenance Maintenance Feneral instructions 70 Toolkit 70 Engine oil 70 Brake system general 72 Brake pads 73 7 69 ance...

Страница 75: ...ain wear parts Special tightening torques are listed as applicable The tightening torques for the threaded fasteners on your Toolkit A special toolkit has been assembled for the HP2 Enduro and is avai...

Страница 76: ...level only after a lengthy trip The insufficient oil pressure warning does not fulfil the function of an If the oil level is below the MIN mark Top up the engine oil If the oil level is above the MAX...

Страница 77: ...ol 2 from the toolkit to install cap 1 Brake system general Incorrect working prac tices endanger the reli ability of the brakes Have all work on the brake system performed by a spe cialist workshop p...

Страница 78: ...Checking brake pad thickness front brakes Brake pads worn past the minimum permissible thickness can cause a reduc tion in braking efficiency and under certain circumstances they can cause damage to...

Страница 79: ...ke pad thickness rear brakes Brake pads worn past the minimum permissible thickness can cause a reduc tion in braking efficiency and under certain circumstances they can cause damage to the brake syst...

Страница 80: ...hecking brake fluid level front brakes A low fluid level in the brake reservoir can al low air to penetrate the brake system This significantly re duces braking efficiency Check the brake fluid level...

Страница 81: ...brake fluid level at regular intervals Have the defect rectified as quickly as possible by a specialist workshop prefer ably an authorised BMW Motorrad dealer Checking brake fluid level rear brakes 7...

Страница 82: ...hop prefer ably an authorised BMW Motorrad dealer Clutch Checking the clutch fluid level Make sure the ground is level and firm and place the motorcycle on its stand Move the handlebars to the straigh...

Страница 83: ...Make sure the ground is level and firm and place the motorcycle on its stand Measure the tyre tread depth in the main tread grooves with wear marks Tyres have wear indic ators integrated into the main...

Страница 84: ...tyres ap proved by BMW Motorrad for your type of motorcycle You can obtain detailed in formation from your author ised BMW Motorrad dealer or on the Internet at www bmw motorrad com Fitting the auxil...

Страница 85: ...in the correct direc tion Note the direction of rotation arrows on the tyre or the wheel rim The brake caliper does not have to be removed for the work described in this manual If the brake caliper 7...

Страница 86: ...Front wheel axle screw in axle holder Thread locking compound Optimoly TA 40 Nm Without operating the brakes firmly compress the forks and release repeat 7 81 ance...

Страница 87: ...otorcycle on auxil iary stand 84 Engage first gear Installing rear wheel Threaded fasteners not tightened to the spe cified torque can work loose or their threads can suffer damage Always have the sec...

Страница 88: ...iliary stand Use BMW Motorrad offers a ser vice stand that holds the mo torcycle securely upright for maintenance work You can obtain the service stand from your authorised BMW Motor rad dealer 7 83 a...

Страница 89: ...lbs General instructions A warning appears in the mul tifunction display if a bulb is defective If the brake light or rear light fails the warn ing is accompanied by the General warning light light in...

Страница 90: ...t of spare bulbs if possible The bulb is pressurised and can cause injury if damaged Wear protective goggles and gloves when changing bulbs The types of bulb fitted Removing headlight Ignition is swit...

Страница 91: ...Pull high beam low beam bulb 3 out of the headlight housing Replace the defective bulb Bulb of low beam and high beam headlight H4 12 V 55 W 60 W 7 86 ance...

Страница 92: ...7 87 ance...

Страница 93: ...Install three screws 1 Replacing brake light and rear light bulb Make sure the ground is level and firm and place the motorcycle on its stand Removing the seat 42 7 88 ance...

Страница 94: ...Pull the rear light back and out of the holders 7 89 ance...

Страница 95: ...7 90 ance...

Страница 96: ...7 91 ance...

Страница 97: ...7 92 ance...

Страница 98: ...7 93 ance...

Страница 99: ...ng the en gine do not disconnect the battery from the on board electrical system Remove the protective cap from the battery s positive terminal Run the engine of the donor vehicle during jump starting...

Страница 100: ...pen the battery Do not top up with water Be sure to read and com ply with the instructions for charging the battery on the following pages Do not turn the battery up side down BMW Motorrad has de velo...

Страница 101: ...flat it has to be disconnec ted from the on board circuits and charged with the char ger connected directly to the battery posts Charge via the power sock et with the battery connec ted to the motorcy...

Страница 102: ...positive battery lead 2 Remove screw 3 of the bat tery holder Without disconnecting the cables manoeuvre the bat tery holder to the left and lay it over the frame tery holder then turn it to the corre...

Страница 103: ...Connect battery positive lead 2 first The connect battery negat ive lead 1 Install screw 3 of the battery holder Installing the seat 43 Set the clock 34 7 98 ance...

Страница 104: ...Care Care Care products 100 Washing the motorcycle 100 Cleaning easily damaged components 101 Paint care 101 8 99 z Care...

Страница 105: ...ctice Washing the motorcycle BMW Motorrad recommends that you use BMW insect re mover to soften and wash off insects and stubborn dirt on painted parts prior to washing the motorcycle To prevent stain...

Страница 106: ...t lens made of surfaces can produce scratches Soften stubborn dirt and insects by covering the affected areas with a wet cloth Chrome Use plenty of water and BMW Take care not to bend the fins when cl...

Страница 107: ...ting BMW Motorrad recommends applying only BMW car wax or products containing carnauba wax or synthetic wax The best way to see whether the paint has to be protected is that water no longer forms that...

Страница 108: ...pressure in the Air Damping System and adjust if neces sary 8 103 z Care...

Страница 109: ...8 104 z Care...

Страница 110: ...Technical data Technical data Troubleshooting chart 106 Threaded fasteners 107 Engine 108 Riding specifications 111 Clutch 111 9 105 data...

Страница 111: ...Kill switch activated Kill switch in operating position run Side stand extended and gear engaged Retract the side stand 58 Gear engaged and clutch not disengaged Select neutral or pull clutch lever 58...

Страница 112: ...Threaded fasteners Handlebars Value Valid Handlebar clamping block to fork bridge M10 x 100 grease thread Optimoly TA 38 Nm Handlebar to handlebar clamp ing block 9 107 data...

Страница 113: ...Front wheel Value Valid Grease threads M22 x 1 5 Elox H Optimoly TA 40 Nm Rear wheel Value Valid Rear wheel to wheel carrier M10 x 53 x 1 25 Tighten in diagonally opposite 9 108 data...

Страница 114: ...min 1 Maximum permissible engine speed 7800 min 1 Idle speed 1150 50 min 1 Fuel Recommended fuel grade 98 ROZ RON Super plus premium 91 ROZ RON Regular unleaded fuel grade usable with power and consu...

Страница 115: ...n A2 or bet ter BMW Motorrad recommends not using synthetic oils for the first 10 000 km Please do not hesitate to contact your authorised BMW Motorrad dealer if you have any ques tions relating the c...

Страница 116: ...ding specifications Top speed 200 km h Maximum speed with massive bar tyres comply with tyre specific speed restrictions Clutch Clutch type Single dry plate with high leverage pressure plate 9 111 dat...

Страница 117: ...Rear wheel drive type Shaft drive with bevel gears Final drive gear ratio 2 82 1 Running gear Front suspension type upside down telescopic fork Front suspension total suspension travel 270 mm at wheel...

Страница 118: ...rake with 2 piston floating caliper and floating brake disc Brake pads front wheel material Sintered metal Rear brakes type hydraulically operated disc brake with 2 piston floating caliper and fixed d...

Страница 119: ...sure front 2 2 bar One up tyre cold with OA Rear footrest 2 2 bar Two up and or with luggage tyre cold Tyre pressure rear 2 5 bar One up tyre cold with OA Rear footrest 2 5 bar Two up and or with lugg...

Страница 120: ...urer and designation Bosch YR5LDE Spark plug electrode gap When new 0 8 0 1 mm Spark plug electrode gap Wear limit 1 mm Lighting Bulb of low beam and high beam headlight H4 12 V 55 W 60 W Parking ligh...

Страница 121: ...Frame Frame type Tubular steel spaceframe drive unit not load bearing Type plate location on steering head left Vehicle identification number VIN location on steering head right Dimensions 9 116 data...

Страница 122: ...Weights Unladen weight 195 kg DIN unladen weight ready for road 90 load of fuel without optional extras Permitted gross weight 380 kg Maximum payload 185 kg 9 117 data...

Страница 123: ...9 118 data...

Страница 124: ...Service Service BMW Motorrad service 120 BMW Motorrad service quality 120 BMW Motorrad Service Card on the spot breakdown assistance 121 10 119 rvice...

Страница 125: ...supplied with the latest technical information and have the necessary tech nical know how BMW Mo torrad recommends that you contact your authorised BMW Motorrad dealer if you have ularly preferably b...

Страница 126: ...xtensive brochures along with information on Mobile Service and the dealership network BMW Motorrad service network BMW Motorrad has an ex tensive after sales service network in place to look after Ma...

Страница 127: ...within a year BMW Inspection After the first 20 000 km from your authorised BMW Motorrad dealer Maintenance work for sporty off roading Sporty off roading particu larly in muddy sandy and wet terrain...

Страница 128: ...of maintenance work BMW Pre delivery Check Carried out in accord ance with manufacturer s instructions BMW Running in Check Carried out in accord ance with manufacturer s instructions Odometer reading...

Страница 129: ...with manufacturer s instructions BMW Service BMW Annual In spection BMW Service BMW Inspection Carried out in accord ance with manufacturer s instructions BMW Service BMW Annual In spection BMW Servic...

Страница 130: ...with manufacturer s instructions BMW Service BMW Annual In spection BMW Service BMW Inspection Carried out in accord ance with manufacturer s instructions BMW Service BMW Annual In spection BMW Servic...

Страница 131: ...with manufacturer s instructions BMW Service BMW Annual In spection BMW Service BMW Inspection Carried out in accord ance with manufacturer s instructions BMW Service BMW Annual In spection BMW Servic...

Страница 132: ...with manufacturer s instructions BMW Service BMW Annual In spection BMW Service BMW Inspection Carried out in accord ance with manufacturer s instructions BMW Service BMW Annual In spection BMW Servic...

Страница 133: ...of service The table is intended as a record of maintenance warranty and repair work the installation of optional accessories and if appropriate special campaign recall work Item Odometer reading Date...

Страница 134: ...Item Odometer reading Date 10 129 rvice...

Страница 135: ...ary stand 83 Brake fluid checking fluid level front brakes 75 Checking fluid level rear brakes 76 Reservoir front 13 Reservoir rear 13 Brake lever Adjusting footbrake lever 36 replacing low beam and h...

Страница 136: ...116 E Electrics Topping up 71 Warning engine oil pres sure 24 Equipment 7 EWS Function description 29 Warning 23 F Final drive G Gear indicator 20 Grip heating 17 66 H Handlebar fittings Feneral view...

Страница 137: ...Overview 18 Lights Switching off parking lights 41 Switching on high beam headlight 40 Switching on low beam headlight 40 Switching on parking lights 40 O Odometer and tripmeters 20 Operation 31 Rese...

Страница 138: ...chnical data 112 Spring preload rear Adjusting 46 Air Damping System 13 45 Starter 17 Starting 58 Steering lock 29 Suspension damping front 48 50 adjusting linear component T Technical data Brakes 113...

Страница 139: ...oubleshooting chart 106 Turn indicators Left 16 41 Right 17 41 Switching off 17 42 Telltale lights 20 Feneral view right side 13 Laying up 102 Parking 61 Restoring to use 102 Vehicle identification nu...

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