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General Description 

Hardness is an important parameter of mechanical performances for metallic and alloy materials. It usually refers 

to the resistance capacity of a material against the indentation of the other harder material with certain shape which 

is pressed into its surface without residual deformation by itself. 

Model 210HBS-3000 Brinell Hardness Tester

 

can be used to measure the Brinell hardness of 

unquenched  steels,  cast  irons,  non-ferrous  metals  and  other  softer  bearing  alloys  in  the  laboratories  of  factories, 

research institutions and colleges.

 

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Testing Principles 

Brinell  hardness  testing  is  to  apply  specified  test  forces  onto  the  surface  of  test  specimen  through  a  tungsten 

carbide ball of certain diameter (Figure 1), retain it for a specified period of time, and then remove it and measure 

the  diameter  of  indentation  on  the  surface  of  specimen.  The  Brinell  hardness  is  shown  by  the  average  pressure 

(kgf/mm

2

)  on  the  surface  area  of  ball  impression  on  the  specimen  (Table  1)  and  calculated  as  per  the  following 

formulation (1):   

Brinell hardness=0.102*                              ………………    (1) 

 

Table 1 Symbols and Descriptions 

Symbols 

Descriptions 

Unit 

Diameter of tungsten carbide ball 

mm 

Test forces 

Average diameter of indentation 

mm 

d

1

, d

2

 

Diameters of indentations along two perpendicular directions 

mm 

Depth of indentation 

mm 

HBW 

Brinell hardness 

HBW 

 

 

 

 

 

 

Fig-1 Testing Principle diagram of Brinell hardness 

 

To apply specified test forces onto the surface of test specimen through a tungsten carbide ball of certain diameter, 

retain  test  force  for  a  specified  period  of  time,  then  remove  it  and  measure  the  diameter  of  indentation  on  the 

surface of specimen, referring to Fig-1. 

For  example,  350HBW5/750  means  that  the  hardness  is  350  measured  with  a  tungsten

 

carbide  ball  of  diameter

 

5mm, under a test force of 750 kgf which is retained for 10 to 15 seconds.

 

*For details, please refer to GB/T 231.1-2002: 

Metallic Brinell Hardness Test

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Range of Application 

The  standard  terms  and  conditions  of  Brinell  Hardness  Test  often  uses  tungsten  carbide  ball  indenter  with  a 

diameter  of  10mm  and  test  force  of  3,000  Kgf  (Fig-2),  which  fully  symbolizes  the  characteristics  of  Brinell 

hardness. However, due to the fact that the specimens vary in hardness and size, one test force and one kind of ball 

indenter can’t meet all the different requirements. Only when the ratio of test force divided by the square mean of 

)

(

2

2

2

d

D

D

D

F

Содержание 3000-OBC

Страница 1: ... Makina Sanayi Ve Ticaret Ltd Şti İkitelli Organize Sanayi Bölgesi Dolapdere Sanayi Sitesi Ada 4 No 7 9 Başakşehir İSTANBUL TURKEY Phone 90 212 671 02 24 671 02 25 Fax 90 212 671 02 26 web www bulutmak com e mail bms bulutmak com OPERATIONAL MANUAL ...

Страница 2: ...ptions of Mechanism Parts 5 6 Preparation 6 7 Package Opening 6 8 Cautions of Transportation 7 9 Installation and Commissioning 7 10 Preparation prior to normal operation 8 11 Operation of micrometer 12 12 Testing procedures 13 13 Cleaning and Lubrication 14 14 Cautions for operation 14 15 Troubleshooting 14 ...

Страница 3: ...ns Symbols Descriptions Unit D Diameter of tungsten carbide ball mm F Test forces N d Average diameter of indentation mm d1 d2 Diameters of indentations along two perpendicular directions mm h Depth of indentation mm HBW Brinell hardness HBW Fig 1 Testing Principle diagram of Brinell hardness To apply specified test forces onto the surface of test specimen through a tungsten carbide ball of certai...

Страница 4: ... gray cast iron 10 1000 250 62 5 15 6 10 0 48 315 5 500 125 31 2 7 8 5 0 23 8 158 Annealed aluminum 2 5 250 62 5 15 6 3 9 2 5 11 9 79 Bearing alloy 1 25 125 31 2 7 8 2 0 1 2 6 0 39 Conductor wires 0 5 50 12 5 3 1 0 8 0 5 2 4 15 8 Soft materials 4 Technical Parameters Main Technical Parameters are included in Fig 3 and Table 3 Table 3 Main Technical Parameters Item code Content Measuring range 8 65...

Страница 5: ...utomatically by the loading and unloading parts which are fitted inside the machine body The rotation of motor is transferred to the screw rod When the screw rod descends the test force is passed onto the indenter via larger lever 12 smaller lever 17 and main shaft Main shaft parts are composed of main shaft bench main shaft indenter seating rotary parts seating rotary part connection nut and conn...

Страница 6: ...ove the wood screw fastening the packing box and the bottom with pliers and lift up the packing box 3 Take out the document bag and verify that it is complete with Operation Instruction Packing List and Certificate of Quality 4 Loosen the nuts of hooks fastening the accessory box with a spanner and remove the pressure plate accessory box Check the parts in accordance with the Packing List 5 Remove...

Страница 7: ...efore installation get ready the spanner level meter and larger anvil 1 Place the tester on the prefabricated work table in the way that the screw rod falls into the hole 2 Remove cushion block of indenter Fig 6 3 Removing wood cushion of the indenter Turn the hand wheel anticlockwise so that the screw rod descends and the wood cushion can be removed therein Should the screw rod fail to descend wh...

Страница 8: ...oot power socket is necessary and it should be well grounded Take out the printer and data lines and plug properly Take out the weights and hang them onto the larger lever Fig 7 Removing wood wedge of larger lever Fig 6 Removing wood cushion of the indente 10 Preparation prior to normal operation 1 Prefabrication of specimen the specimen shall be polished with smooth and flat surface free from lay...

Страница 9: ... 4 seconds to 99 seconds D The specimen shall meet the following requirements 1 The specimen shall be polished so that the edges of indentation are visible enough to ensure the precision of indentation measurement Also its surface shall be free from oxide skins electroplated layers oil dirt and any surface defects 2 The surface to be tested shall be parallel to the supporting face so that the test...

Страница 10: ... the ocular lens that the two division lines are in parallel without any space between them In case that the two division lines are not clearly visible turn the ocular lens until they are clear and then press ZERO to make it zero The above operation must be repeated whenever the power is turned off and on 3 Display and Control panel Press MENU key then the interface will show as Fig 9 Fig 9 Menu i...

Страница 11: ... page press ENTER to enter the menu shown in Fig 10 11 When the cursor comes to Quit to press ENTER to exit the preset menu and return to the interface of Fig 8 Fig 10 Menu interface 12 When the cursor comes to the item Test points to press ENTER to preset whether or not to carry out data statistics whose range is from 1 to 99 If 1 is selected no statistics will be done i e to print out the test r...

Страница 12: ... to is including C_St Cr_St CrV_St CrNi St CrMo_St CrNiMo_St CrMnSi_St Strength_St and Stainless_St Press or key to select specific item then press ENTER and press or key to change the figure At last press ENTER again to confirm 11 Operation of micrometer Turn the 1X or 2X objective lens to the front and then turn elevation hand wheel so that the surface of specimen is 15mm under the objective len...

Страница 13: ...orting surface of specimen and put it onto the worktable Turn the hand wheel to move the worktable up slowly until the specimen is 0 2 mm to 0 4mm away from the indenter or the surface of specimen can be observed clearly from the 2X objective lens It is recommended that 0 2mm to 0 4mm be controlled at the beginning After certain period of repeated operation when the operator is able to judge the p...

Страница 14: ...ase of exceeding its tolerance When the diameter is 2 5mm the tolerance should not be more than 0 003mm When the diameter is 5mm the tolerance should be less than 0 004mm When the diameter is 10mm the tolerance should be less than 0 005mm the surface finish Rz should be no more than 0 2 micron Distance between the surface of specimen and the indenter It is recommended that 0 2mm to 0 4mm be contro...

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