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Fig-14 Zeroing of micrometer 

Note: this step is not worth repeating for every measurement point. However, it must be repeated whenever 

the tester is restarted.   

While observing the indentation through ocular lens, in case the indentation image is not clear, turn elevation hand 

wheel  for  micro-adjustment  until the  indentation  can be  seen clearly.  Then turn micro-adjustment  hand  wheel  so 

that one division line is tangent to one side of indentation. And then turn the larger hand wheel so that the other 

division  line  is  tangent  to  the  other  side  of  indentation  as  shown  in  Fig-15.  Then  press  Reading  button,  and  the 

LCD screen will display one diameter of indentation d1=x.xxx:   

 

 

 

 

 

 

Fig-15 Measurement of indentation 

Turn  the  micrometer  clockwise  90

°

and  repeat  the  above  steps,  press  Reading  button  once  again,  the  LCD  will 

display  the  diameter  along  the  other  direction  d2=x.xxx  .  At  the  same  time,  the  hardness  value  of  specimen 

HBW=xxx.x will also be displayed on LCD. 

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Testing procedures   

1)  Select  suitable  work  table  as  per  sizes  of  specimen,  turn  power  on  and  select  right  indenter,  test  force  and 

retaining time.   

2) Zeroing the micrometer and calibrate the tester with standard hardness block.   

3)  Clean  the  supporting  surface  of  specimen  and  put  it  onto  the  worktable.  Turn  the  hand  wheel  to  move  the 

worktable up slowly until the specimen is 0.2 mm to 0.4mm away from the indenter, or the surface of specimen can 

be  observed  clearly  from  the  2X  objective  lens.  It  is  recommended  that  0.2mm  to  0.4mm  be  controlled  at  the 

beginning. After certain period of repeated operation, when the operator is able to judge the position of specimen 

through the image of ocular lens, the 2X objective lens can be used.   

4) In case the indenter is not aligned to the axis of worktable, press “ENTER” key and the rotation turret will rotate 

automatically. No matter where the indenter is, it will make the indenter be coaxial with the worktable. Now press 

  key to turn to 2X objective lens, and press 

  key to turn to 1X objective lens. 

5) Press START key to apply test force and get the indentation. Only when the wordings “Allow Start” appears, can 

the START key be pressed. No matter where the indenter is, it will turn to the front and start testing. The following 

information will be displayed on LCD: 
“LOADING” 
“DWELLING” 
“UNLOADING” 
After the above process, it will return the interface as Fig-8. 

6)  Turn  the  objective  lens  to  the  position  of  indentation  and  measure  the  diameter  of  indentation  to  get  Brinell 

hardness value. If the diameter of indentation is more than 3mm, 1X objective lens shall be selected. Otherwise, 2X 

objective lens should be selected.       

Содержание 3000-OBC

Страница 1: ... Makina Sanayi Ve Ticaret Ltd Şti İkitelli Organize Sanayi Bölgesi Dolapdere Sanayi Sitesi Ada 4 No 7 9 Başakşehir İSTANBUL TURKEY Phone 90 212 671 02 24 671 02 25 Fax 90 212 671 02 26 web www bulutmak com e mail bms bulutmak com OPERATIONAL MANUAL ...

Страница 2: ...ptions of Mechanism Parts 5 6 Preparation 6 7 Package Opening 6 8 Cautions of Transportation 7 9 Installation and Commissioning 7 10 Preparation prior to normal operation 8 11 Operation of micrometer 12 12 Testing procedures 13 13 Cleaning and Lubrication 14 14 Cautions for operation 14 15 Troubleshooting 14 ...

Страница 3: ...ns Symbols Descriptions Unit D Diameter of tungsten carbide ball mm F Test forces N d Average diameter of indentation mm d1 d2 Diameters of indentations along two perpendicular directions mm h Depth of indentation mm HBW Brinell hardness HBW Fig 1 Testing Principle diagram of Brinell hardness To apply specified test forces onto the surface of test specimen through a tungsten carbide ball of certai...

Страница 4: ... gray cast iron 10 1000 250 62 5 15 6 10 0 48 315 5 500 125 31 2 7 8 5 0 23 8 158 Annealed aluminum 2 5 250 62 5 15 6 3 9 2 5 11 9 79 Bearing alloy 1 25 125 31 2 7 8 2 0 1 2 6 0 39 Conductor wires 0 5 50 12 5 3 1 0 8 0 5 2 4 15 8 Soft materials 4 Technical Parameters Main Technical Parameters are included in Fig 3 and Table 3 Table 3 Main Technical Parameters Item code Content Measuring range 8 65...

Страница 5: ...utomatically by the loading and unloading parts which are fitted inside the machine body The rotation of motor is transferred to the screw rod When the screw rod descends the test force is passed onto the indenter via larger lever 12 smaller lever 17 and main shaft Main shaft parts are composed of main shaft bench main shaft indenter seating rotary parts seating rotary part connection nut and conn...

Страница 6: ...ove the wood screw fastening the packing box and the bottom with pliers and lift up the packing box 3 Take out the document bag and verify that it is complete with Operation Instruction Packing List and Certificate of Quality 4 Loosen the nuts of hooks fastening the accessory box with a spanner and remove the pressure plate accessory box Check the parts in accordance with the Packing List 5 Remove...

Страница 7: ...efore installation get ready the spanner level meter and larger anvil 1 Place the tester on the prefabricated work table in the way that the screw rod falls into the hole 2 Remove cushion block of indenter Fig 6 3 Removing wood cushion of the indenter Turn the hand wheel anticlockwise so that the screw rod descends and the wood cushion can be removed therein Should the screw rod fail to descend wh...

Страница 8: ...oot power socket is necessary and it should be well grounded Take out the printer and data lines and plug properly Take out the weights and hang them onto the larger lever Fig 7 Removing wood wedge of larger lever Fig 6 Removing wood cushion of the indente 10 Preparation prior to normal operation 1 Prefabrication of specimen the specimen shall be polished with smooth and flat surface free from lay...

Страница 9: ... 4 seconds to 99 seconds D The specimen shall meet the following requirements 1 The specimen shall be polished so that the edges of indentation are visible enough to ensure the precision of indentation measurement Also its surface shall be free from oxide skins electroplated layers oil dirt and any surface defects 2 The surface to be tested shall be parallel to the supporting face so that the test...

Страница 10: ... the ocular lens that the two division lines are in parallel without any space between them In case that the two division lines are not clearly visible turn the ocular lens until they are clear and then press ZERO to make it zero The above operation must be repeated whenever the power is turned off and on 3 Display and Control panel Press MENU key then the interface will show as Fig 9 Fig 9 Menu i...

Страница 11: ... page press ENTER to enter the menu shown in Fig 10 11 When the cursor comes to Quit to press ENTER to exit the preset menu and return to the interface of Fig 8 Fig 10 Menu interface 12 When the cursor comes to the item Test points to press ENTER to preset whether or not to carry out data statistics whose range is from 1 to 99 If 1 is selected no statistics will be done i e to print out the test r...

Страница 12: ... to is including C_St Cr_St CrV_St CrNi St CrMo_St CrNiMo_St CrMnSi_St Strength_St and Stainless_St Press or key to select specific item then press ENTER and press or key to change the figure At last press ENTER again to confirm 11 Operation of micrometer Turn the 1X or 2X objective lens to the front and then turn elevation hand wheel so that the surface of specimen is 15mm under the objective len...

Страница 13: ...orting surface of specimen and put it onto the worktable Turn the hand wheel to move the worktable up slowly until the specimen is 0 2 mm to 0 4mm away from the indenter or the surface of specimen can be observed clearly from the 2X objective lens It is recommended that 0 2mm to 0 4mm be controlled at the beginning After certain period of repeated operation when the operator is able to judge the p...

Страница 14: ...ase of exceeding its tolerance When the diameter is 2 5mm the tolerance should not be more than 0 003mm When the diameter is 5mm the tolerance should be less than 0 004mm When the diameter is 10mm the tolerance should be less than 0 005mm the surface finish Rz should be no more than 0 2 micron Distance between the surface of specimen and the indenter It is recommended that 0 2mm to 0 4mm be contro...

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