Bms Bulut Makina MX-3 Скачать руководство пользователя страница 8

Calibration To A Known Velocity 

This procedure requires that the operator knows the sound-velocity of the material to be 
measured. A table of common materials and their sound-velocities is attached.  

1.Make sure the 

MX-3

 is on. 

2.Press the 

CAL

 key to enter calibration mode. If the MM symbol is flashing, press 

the 

CAL

 key again, so that the M/s symbol is flashing. 

3.Use the 

UP

 and

 DOWN 

arrow keys 

 to adjust the displayed velocity up or  

down, until it matches the sound-velocity of the material to be measured.  

4.Press the 

CAL

 key once more to exit the calibration mode. 

The

 MX-3

 is now ready to perform measurements. 

NOTE 

At any time during the calibration procedure (

MM

 or 

M/s

) pressing the 

PRB-0

 key will re-

store the tool to the factory default sound-velocity for steel (5.920 m/sec). 
To achieve the most accurate measurements possible, it is generally advisable to  
always calibrate the

 MX-3

 to a sample piece of known thickness. Material composition 

(and thus, its sound-velocity) sometimes varies from lot to lot and from manufacturer to 
manufacturer. Calibration to a sample of known thickness will ensure that the tool is set as 
closely as possible to the sound-velocity of the material to be measured. 

Two Point Calibration 

This procedure requires that the operator has two known thickness points on the test piece 
that are representative of the range to be measured. 

1. Make sure the 

MX-3

 is on. 

2. Perform a Probe Zero (see page 8). 
3. Apply couplant to the sample piece. 
4. Press the transducer against the sample piece, at the first/second calibration 

point, making sure that the transducer sits flat against the surface of the sample. The dis-
play should show some (probably incorrect) thickness value, and the Stability Indicator 
should have nearly all its bars on. 

5. Having achieved a stable reading, remove the transducer. If the displayed 

thickness changes from the value shown while the transducer was coupled, repeat step 4. 

6. Press the 

CAL 

key. The 

MM

 symbol should begin flashing. 

7. Use the 

UP

 and 

DOWN

 arrow keys 

  

     to adjust the displayed thickness 

up and down, until it matches the thickness of the sample piece. 

8. Press the 

PRB-0 

key. The display will flash „1OF2“.  

9.Repeat steps 3.–7. on the second calibration point. The 

MX-3

 will now display the 

sound-velocity value it has calculated based on the thickness values that were entered in 
step 7. 
The

 MX-3

 is now ready to perform measurements. 

 

Scan Mode 

While the

 MX-3

 excels at making single point measurements, it is sometimes 

 

desirable to examine a larger region, searching for the thinnest point. 

MX-3

 includes a fea-

ture, called SCAN Mode, which allows it to do just that. 
In normal operation, the 

MX-3

 performs and displays four measurements every  

second, which is quite adequate for single measurements. In SCAN Mode, however, the 
tool performs sixteen measurements every second, but does not display them. 
While the transducer is in contact with the material being measured, the 

MX-3

 is keeping 

track of the lowest measurement it finds. The transducer may be „scrubbed“ across a sur-
face, and any brief interruption in the signal will be ignored. When the transducer loses 

Operation 

MX-3 

Manual 

  Rev:00                                                                    

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Содержание MX-3

Страница 1: ... MANUAL Bms Bulut Makina Sanayi Ve Ticaret Ltd Şti İkitelli Organize Sanayi Bölgesi Dolapdere Sanayi Sitesi Ada 4 No 7 9 İkitelli İSTANBUL TÜRKİYE Phone 90 212 671 02 24 671 02 25 Fax 90 212 671 02 26 web www bulutmak com e mail bms bulutmak com ...

Страница 2: ... Thickness 7 Calibration To A Known Velocity 8 Two Point Calibration 8 Scan Mode 8 Transducer Selection 9 Initial Signal Strength 9 Absorption And Scattering 9 Geometry Of The Transducer 9 Temperature Of The Material 9 Technical Data 10 Application Notes 10 Measuring Pipe And Tubing 10 Measuring Hot Surfaces 10 Measuring Laminated Materials 11 Battery Exchange 11 Sound Velocity Table 12 For Differ...

Страница 3: ...play The functions of the various keys on the keypad are detailed below followed by an explanation of the display and its various symbols The Keypad PRB 0 CAL IN MM ON OFF This key is used to turn the MX 3 on and off When the tool is turned ON it will first perform a brief display test by illuminating all of the segments in the display After one second the tool will display the internal software v...

Страница 4: ...eat function is built in so that when the key is held down numeric values will decrement at an increasing rate 2 When the MX 3 is not in calibration mode this key switches the display back light between three available settings OFF will be displayed when the backlight is switched off AUTO will be displayed when the backlight is set to automatic mode and ON will be displayed when the backlight is s...

Страница 5: ...ial connectors The orientation of the dual coax ial connectors is not critical either plug may be fitted to either socket in the MX 3 The transducer must be used correctly in order for the MX 3 to produce accurate reliable measurements Below is a short description of the transducer followed by instructions for its use This is a bottom view of a typical transducer The two semicircles of the wearfac...

Страница 6: ...t scenario the shape and roughness of the test surface are of paramount importance Rough uneven surfaces may limit the penetration of ultrasound through the material and result in unstable and therefore unreliable measurements The surface being measured should be clean and free of any small particulate matter rust or scale The presence of such obstructions will prevent the transducer from seating ...

Страница 7: ...sound velocities For example the velocity of sound through steel is about 5 920 m sec versus that of aluminium which is about 6 300 m sec If the tool is not set to the correct sound velocity all of the measurements the tool makes will be erroneous by some fixed percentage The one point calibration is the simplest and most commonly used calibration procedure optimizing linearity over large ranges T...

Страница 8: ...ess the transducer against the sample piece at the first second calibration point making sure that the transducer sits flat against the surface of the sample The dis play should show some probably incorrect thickness value and the Stability Indicator should have nearly all its bars on 5 Having achieved a stable reading remove the transducer If the displayed thickness changes from the value shown w...

Страница 9: ...an a small emitting area Thus a so called 12 7 mm transducer will emit a stronger signal than a 6 35 mm transducer Absorption And Scattering As ultrasound travels through any material it is partly absorbed If the material through which it travels has any grain structure the sound waves will also experience scattering Both of these effects reduce the strength of the waves and thus the MX 3 s abilit...

Страница 10: ...m measurement should be made with the transducer oriented so that the gap in the wearface is perpendicular at right angle to the long axis of the pipe For smaller pipe diameters two measurements should be performed one with the wearfa ce gap perpendicular another with the gap parallel to the long axis of the pipe The smal ler of the two displayed values should then be taken as the thickness at tha...

Страница 11: ...one piece to another Some laminated materials may even exhibit no ticeable changes in sound velocity across a single surface The only way to reliably measure such materials is by performing a calibration procedure on a sample piece of known thickness Ideally this sample material should be a part of the same piece being measured or at least from the same lamination batch By calibrating to each test...

Страница 12: ...rcelain 5 842 Gold 3 251 Rubber 1 900 2 300 Lead 2 159 Silver 3 607 Magnesium 5 791 Steel 5 918 6096 Manganese 4 700 Teflon 1 422 Molybdenum 6 300 Tin 3 300 Monel 5 400 Titanium 6 096 Nickel 5 639 Tungsten 5 334 Nylon 2 591 Zinc 4 216 The information is supplied for the convenience of the user and the manufacturer assumes no responsibility for inaccuracies The actual velocity of the above material...

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