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BL6-U Parallel Integrated Controller Quick Commissioning User Manual

Contents

1 BL6-U PARALLEL INTEGRATED CONTROLLER MODEL & SPECIFICATIONS ................................. 1

ODEL DESCRIPTION

............................................................................................................................ 1

................................................................................................................................... 2

2 BL6-U PARALLEL INTEGRATED CONTROLLER MAIN BOARD TERMINALS .................................. 4
3 PG CARD TERMINALS & ASSEMBLAGE .................................................................................. 8

PG_V6 ............................................................................................................................................. 8

PG_V6X ........................................................................................................................................... 9

SPG_V6 ........................................................................................................................................... 9

SPG_V6E ....................................................................................................................................... 11

4 PARAMETER NEED TO SET BEFORE INSPECTION RUN .......................................................... 12
5 MOTOR INITIAL ANGLE TUNING (ONLY FOR SYNCHRONOUS MACHINE) ............................... 14
6 ASYNCHRONOUS MOTOR ADJUSTMENT ............................................................................. 19

................................................................................................... 19

................................................................................................. 19

........................................................................................................... 20

........................................................................................................ 20

7 INSPECTION RUNNING....................................................................................................... 22

HINGS TO CHECK BEFORE INSPECTION RUNNING

: .................................................................................... 22

NSPECTION RUNNING

......................................................................................................................... 22

8 HOISTWAY PARAMETER LEARNING .................................................................................... 23

........................................................ 23

................................... 24

................................................................................ 24

9 START-UP COMFORT LEVEL ADJUSTMENT ........................................................................... 26

OMFORT LEVEL ADJUSTMENT WITH WEIGHING DEVICE

............................................................................. 26

........................................................................................ 26

LEVATOR NORMAL SPEED COMFORT LEVEL ADJUSTMENT

........................................................................... 28

10 LEVELING PRECISION ADJUSTMENT .................................................................................. 29

......................................................................................... 29

................................................................................................... 29

11 INTEGRATED CONTROLLER TERMINAL WIRING DIAGRAM ................................................. 30
APPENDIX I    BL6-U PARALLEL INTEGRATED CONTROLLER TEST COMMISSIONING .................. 31
APPENDIX II    BL6-U PARALLEL INTEGRATED CONTROLLER OPERATOR MENU ........................ 32
APPENDIX III    LEVELING SWITCHES & FLAG INSTALLATION ................................................... 33
APPENDIX IV    PARAMETERS ................................................................................................ 34
APPENDIX V    ELEVATOR SYSTEM FAULTS.............................................................................. 45
APPENDIX VI    DRIVER FAULT ............................................................................................... 48
APPENDIX VII    MENU OPERATION PROCESSES WITH DIGITAL TUBES & OPERATION KEYS ...... 53

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Содержание BL6-U

Страница 1: ...PARAMETER LEARNING 23 8 1 PERFORM HOISTWAY PARAMETER LEARNING WITH DIGITAL OPERATOR 23 8 2 PERFORM HOISTWAY PARAMETER LEARNING WITH DIGITAL TUBES OPERATION KEYS 24 8 3 HOISTWAY PARAMETER LEARNING FAU...

Страница 2: ...ontroller series Additional Type None Serial integrated controller with glass shell or no shell W with metal shell B parallel C Ultra thin without shell S Small size H For home lift N Plastic shell M...

Страница 3: ...ponding to the input voltage RATED FREQUENCY HZ 50 MAX OUTPUT FREQUENCY HZ 120 P OWER INPUT RATED VOLTAGE V Three phase AC220V RATED FREQUENCY HZ 50 RATED INPUT CURRENT A 21 27 40 52 68 92 110 ALLOWAB...

Страница 4: ...S VOLTAGE OVER 720V 400V DRIVE OR 410V 200V DRIVE UNDERVOLTAGE PROTECTION STOPS AT DC BUS VOLTAGE UNDER 380V 400V DRIVE OR 190V 200V DRIVE HEATSINK OVERHEAT PROTECTION PROTECT BY THERMISTORS IGBT INTE...

Страница 5: ...U Parallel Integrated Controller Main Board Terminals FIGURE 2 1 TERMINAL ARRANGEMENTS FOR CONTROL CIRCUIT 4x 4 0 204 213 213 189 Digital operator interface Digital tubes operation keys Power CAN Bus...

Страница 6: ...3 Y11 J3 1 Ec low 7 segment code c display Output Relay DC10A30V AC10A 250V 5 10mS 20cpm Y12 J3 2 Ed low 7 segment code d display Y13 J3 3 Ee low 7 segment code e display Y14 J3 4 Ef low 7 segment cod...

Страница 7: ...ll Collective Simplex Collective Call up input 4 Call input 2 I12 J6 3 Full Collective Simplex Collective Call up input 5 Call input 3 I13 J6 4 Full Collective Simplex Collective Call up input 6 Call...

Страница 8: ...ignal input X25 J9 1 SCZ over load input J10 X26 J10 10 SMZ full load input Input OC DC 24V 7mA 10mS 100Hz X27 J10 9 Spare Re leveling condition input X28 J10 8 Light load anti nuisance input Rear doo...

Страница 9: ...pull output 50Ma 500KHz 0V JEN 4 Power ground Power ground Power ground GE JEN 5 Shield ground Shield ground GE JEN 6 Shield ground Shield ground JG1 5V JG1 1 5V 5V Power Power output 400Ma 5V 5 U JG1...

Страница 10: ...t Input signal A OC Push pull input 10Ma 12V 15V 500KHz IB JEN 3 OC Push pull type B phase input Input signal B OC Push pull input 10Ma 12V 15V 500KHz 12V JEN 4 OC Push pull type power 12V Power suppl...

Страница 11: ...0V JEN 4 Power ground Power ground Power ground GE JEN 5 Shield ground Shield ground GE JEN 6 Shield ground Shield ground JG1 B JG1 1 B differential signal B differential input 40KHz JG1 2 R JG1 3 R...

Страница 12: ...A JEN 2 Frequency signal OC output A Sync frequency division OC push pull output 50mA 500KHZ B JEN 3 Frequency signal OC output B Sync frequency division OC push pull output 50mA 500KHZ 0V JEN 4 Power...

Страница 13: ...Condition F1 00 Car Speed Base on site condition F1 01 Motor Speed Motor speed at elevator rated speed calculated F5 09 No Load Current Only for asynchronous machine no need to set synchronous machine...

Страница 14: ...Input Interface Press ENTER button after entering complete motor and encoder information BL series integrated controller automatically generates motor parameters corresponding to current motor model...

Страница 15: ...1 Motor initial tuning with no load Do not attach steel ropes sketch Note Rotation angle tuning no longer distinguish encoder type After pressing Enter tuning starts First motor rotates to a firm pos...

Страница 16: ...it is impossible to identify the CD line sequence 1 Parameters of motor or encoder have been wrongly input 2 Interference in encoder 3 Error input of motor or encoder 4 Wrong PG type set 1 Check CD s...

Страница 17: ...waiting press jog up or down button contactor KDY closes motor will vibrate a little and give a noise the duration depends on motor rated power and rated current but no longer than 5 seconds this is...

Страница 18: ...F5 08 to complete tuning then recover F5 08 3 Check if the power of inverter is adapted to motor refer 2 RF228 ESC input During the tuning process ESC input is effective and self tuning is cancelled 1...

Страница 19: ...ct Break circuit or phase lost 1 Check motor controller connection 2 Check rated current and rated power of motor PF239 Encoder R pulse signal lost No encoder R pulse signal detected after motor tunin...

Страница 20: ...actual motor parameters F5 03 Rated Power Motor rated power Nameplate 1 50 Fill in according to actual motor parameters F5 04 Rated Speed Motor rated speed Nameplate 1 1999 Fill in according to actual...

Страница 21: ...g to brake situation Brake ON Time should be set to 0 8 1 5s 0 3 0 5 in sync control async control 0 00 9 99 0 50 s Y 6 4 Para No Display Content Range Parameter setting range F8 00 Encoder PPR The en...

Страница 22: ...0 s Y 6 4 F2 02 Insp Brake Time Brake is not close at zero speed when stops at inspection running Brake closes immediately with running speed exists after canceling jog up down input Keeping torque ou...

Страница 23: ...ler is normal and parameter setting is correct in LCD indicator elevator state is INSP 3 Connect the brake to control cabinet properly 7 2 Inspection running When the conditions for inspection running...

Страница 24: ...istway are installed and connected correctly traveling cable and hoistway cable are connected correctly and finish setting the HOP display address 3 Elevator in inspection mode jog elevator down to th...

Страница 25: ...switch installation error causing multiple terminal switch input or bottom terminal 1 switch signal shake Check related switches LER 3 Bottom terminal 1 switch signal lost elevator 2 0m s Bottom termi...

Страница 26: ...time Wiring of two switches is parallel connection by mistake or bottom limit switch is installed close to 1st floor leveling position LER 18 Hoistway data saving error Please contact supplier at onc...

Страница 27: ...condition is different then adjust F9 21 When car has full load and brake open if counter weight goes down then decrease F9 21 Otherwise if car goes down then increase F9 21 The block diagram of weigh...

Страница 28: ...action these two parameters can be adjusted according to the elevator slipping condition and comfort level if the slipping is too much please increase the value of FA 08 if the traction machine gets...

Страница 29: ...Proportional gain on the speed circle F6 04 and integral gain F6 05 or F7 05 F7 12 for PI section parameters also influence the motor tracking ability to speed curve Generally increasing the proporti...

Страница 30: ...first make adjustment for a middle floor until leveling is precise Then adjust the other floors on the base of these parameters After adjusting curve selection ratio and integral gain in the above con...

Страница 31: ...t g Over Load Output Buzzer Control Output GND1 24V Power Input GND2 J11 6 Simulation Input J11 5 AG0_IN J11 1 Wiring Diagram R S T R S T KMC M GND KDY U V W PE DC Reactor Battery B1 B2 Braking Resist...

Страница 32: ...e Perform Initial angle tuning Y Test run in low speed N Test run in low speed Parameter setup in normal mode hoistway parameter learning Elevator start comfort level adjustment Elevator normal speed...

Страница 33: ...5 Mtr Para2 F6 PI Para F7 Enc Para F8 Ctrl Para F9 NetMonitor FB NoCompPara FA Floor Sel D0 Door Ctrl D1 Motor Ctrl D2 Call Test D3 Comm Test D4 Time Data F2 Basic Para Hoistway Learn Motor Tune Load...

Страница 34: ...is installed in hoistway their dimensions and positions are illustrated in figure below Leveling switches can be optical or magnetic Door zone flag adjustment 1 Elevator stop at each floor measure car...

Страница 35: ...n Input port data show in binary type Each data correspond to logical status of one input port U1 02 Input App Each line corresponds to one input port On Off states the current port status the followi...

Страница 36: ...J2 4 door open 1 input C02 IGM2 J5 4 door close 2 input C03 IKM2 J4 4 door open 2 input C04 GMV2 J10 6 door close limit 2 input C05 KMV2 J10 5 door open limit 2 input C06 GMV1 J9 3 door close limit 1...

Страница 37: ...running speed at inspection cannot exceed 0 6m s based on relevant standards and regulations 0 0 6 0 3 m s Y F1 04 Start Speed For large resistance at motor start the starting speed can have smooth in...

Страница 38: ...n steel rope weight difference on each floor 0 20 0 Y F1 21 Drive Mode Selection of driving mode when setting 1 attendant VIP mode close door manually when setting 3 elevator automatically do test run...

Страница 39: ...open close command run time 2 Door open close relay run time for door drive without open close limit switch 3 For door drive with open close limit switch this run time should be 1s longer than the do...

Страница 40: ...F3 04 Input select 3 X27 Input Function Selection 0 32 27 N F3 05 Input select 4 X35 Input Function Selection 0 32 35 N F3 06 Input select 5 Spare 0 32 25 N F3 07 output select 1 Spare 0 32 0 N F3 08...

Страница 41: ...ing zero speed signals to reduce impact F4 06 13 Spare F4 06 14 ON Enable landing car call remapping OFF Disable landing car call remapping F4 06 15 ON Disable all display relays when elevator is in e...

Страница 42: ...d F4 07 11 Reserved F4 07 12 ON Enable clearing car calls when no light curtain actions within three car call stops in auto running mode to anti trouble make F4 07 13 ON Enable auto restricting door f...

Страница 43: ...p For asynchronous machine rated slip Nameplate 0 1 10 1 3 HZ N F6 00 Carrier Freq Set controller carrier frequency 6 15 8 kHz N F6 02 SpeedZoom Speed Zoom Reduce elevator actual running speed 0 100 1...

Страница 44: ...ation Bias 100 100 0 Y F9 21 FULL Comp Pro Full load compensation proportion 0 200 100 Y Para No Display Content Range Factory Setting Unit Live Chang F7 00 PIMulEnable Multiple PI parameters 1 Enable...

Страница 45: ...a No Display Content Range Factory Setting Live Chang FC 00 Zpulse_Init Result of motor angle tuning same as FX 00 0 3277 N FC 07 KpIreg Current ring proportional FX 07 MODIFY WITH CAUTION 0 65535 100...

Страница 46: ...s top limit switch X1 is invalid Check encoder top limit switch including its position wiring Er13 Elevator pass bottom limit switch X2 is invalid Check encoder bottom limit switch including its posit...

Страница 47: ...door close and door interlock circuit are output at same time Er32 Floor number counting error A sudden power break may affect terminal limit switches and cause floor number error Elevator will then r...

Страница 48: ...7 The car meets unexpected sliding and during releasing passengers the signal of bottom terminal vibrates The sliding protection function of safety circuit board has acted After the system finds brake...

Страница 49: ...in time 1 Excessively ambient temperature 2 Damaged cooling fan 3 Existence of heat source around 4 Ambient temperature is below zero degree 5 Bad connection between main board and power board 1 Reduc...

Страница 50: ...e can open 6 If software version is old please enter Fault report Controller Fault and find E2 E3 value Incremental encoder 1 E3 35 no speed feedback 2 E2 16 U V W signals error Sin Cos encoder 1 E3 3...

Страница 51: ...e source DF18 UF Incremental Signal U of encoder wire lost Sin Cos Signal C and D abnormal 1 Encoder damaged or wiring incorrect 2 Wrong PG type setting 1 Check encoder and wirings 2 Correct PG type s...

Страница 52: ...mal 3 Elevator controller gives wrong commands 1 Check if there is serious EMI or contact with supplier 2 Change the main board DF29 156 The running mode of machine is abnormal speed source selection...

Страница 53: ...output line short circuit Short circuit between 3 phase output or short to earth or to N line 1 There is short circuit among 3 phase output or output to earth or output to N line 2 Imbalance adapt be...

Страница 54: ...ng ESC L2 Lower limit valid ENTER L XX LEXX Hoistway auto tuning fault exists Auto tuning success ENTER Hoistway auto tuning fault Display auto tuning floor Ready for auto tuning 0 Parameters setting...

Страница 55: ...TER OK key 1 Normally display current floor F XX 2 Digital tube flashing display error code when fault occurs 3 Press ENTER key and Flip key to select H 00 H 04 parameters 4 H 00 Invalid parameter Ent...

Страница 56: ...ition H H 0 0 1 1 1 1 6 6 0 0 ENTER L L 2 2 L L 1 1 L L 2 2 H H 0 0 2 2 L L X X X X L L E E X X X X ENTER Press ENTER and elevator perform hoistway auto tuning automatically Display current floor Disp...

Страница 57: ...parameter when connecting digital operator Set this parameter again to support hand operator after main board reset 8 H 04 View 30 fault recodes ENTER Fault No Error code Please check Appendix III ele...

Страница 58: ...to tuning mode After drive microcontroller answer normal display is shown below Keep pressing jog up or jog down to rotate motor 3 circles Auto tuning fault Handling according to error information pro...

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