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Installation and Operation Manual  

 

Blue Sky Energy | USA | 

www.blueskyenergyinc.com

                                                                                                                                                                                                       

12 

BATTERY & PV POWER CONNECT / DISCONNECT ORDER

 

 

CAUTION:

  When  applying  power  to  the  3000i,  battery  power  should  be  connected  first  followed  by  PV  power. 

Disconnect PV power first when removing power. DO NOT disconnect the battery while the 3000i is in a Charge ON state 
with PV power connected. A healthy battery is a key component of the charge voltage control system and provides a very 
important charge voltage filtering function. Removal of the battery while the 3000i is charging may produce voltage spikes 
at the 

3000i’s 

 battery terminals which may damage 12V appliances still connected to the output 3000i. 

IF THE BATTERY MUST BE DISCONNECTED, REMOVE PV POWER FIRST. 

 

Connecting the Battery 

Before attaching battery wires to the 3000i confirm proper voltage and polarity. With battery power attached the 3000i should boot and self-test. All 
displ

ay segments and LED’s will 

briefly illuminate during self-test, followed by a brief display of the software revision. Following self-test battery voltage 

will be displayed although the display will be dim due to the night time dimming function. If the display does not turn on check voltage on the 

3000i’s

 

battery terminals. Voltage should be the same as present on the batteries, of the proper polarity, and greater than 9 volts for the 3000i to operate.  

Connecting PV Modules 

Before attaching PV wires to the 3000i confirm proper voltage and polarity. Measure PV module voltage with PV modules in the sun and disconnected 
from the 3000i. Confirm open circuit voltage is within the range of 

 18 

 35 volts and of the proper polarity. If PV open circuit voltage is outside this 

range confirm proper PV module selection and wiring. Attaching PV power should cause the 3000i to switch to Charge ON state.  
 

 

CAUTION:

  PV  voltage  exceeding  50  volts  will  damage  the  3000i  and  void  the  limited  warranty.  The  3000i  is 

protected against limited duration reverse PV polarity. If available PV current is high and reverse PV polarity duration 
is  long,  damage  may  result  which voids the limited warranty. Immediately following PV power connection confirm 
that the 3000i display continues to operate normally and the unit switches to a Charge On state as expected. 

Reverse 

PV connection will cause the display to continuously show the self-test indication of all display segments and 

LED’s 

on, and the front panel may get hot quickly. Should this occur immediately remove PV power and correct the fault. 

 

 
INSTALLING A MULTI-CONTROLLER SYSTEM USING THE IPN NETWORK 

The 3000i may also serve as an IPN Network Master controlling up to 7 remote IPN Network compatible Slaves. Any Blue Sky Energy charge controller 
capable of operating as an IPN Network Slave may be used, and as of this writing include; SB3024i SB3024Di, SB3024iL SB3024DiL, SB2512iX, SB2512iX-
HV,  and  SB1524iX.  Another  3000i cannot be used. Controller types and their PV modules may be different. Each controller is installed as a separate 
standalone  charging  source  connected  to  the  battery  and  are  then  networked  together.  The  3000i  serves  as  the  charge  control  and  network 
communication Master, controls the charging process, and directs the activities of one or more Slaves. No additional communication hardware or 
software is required to setup or operate the network. A network communication link is established between controllers by daisy chaining a twisted 
pair cable from the IPN Network terminal block, controller to controller (A-to-A, B-to-B) as shown in Figure 6. Up to 8 IPN based charge controllers can 
be connected together in a multi-controller system.  The 3000i is fixed as device  address  0  (zero)  and serves as the IPN Network Master. Attached 
controllers are configured as Slaves set to addresses 1 through 7. If an optional battery temperature sensor is used, only one is required and it must 
be connected to the 3000i (Master) to be recognized and shared. Optional displays or UCM may connect to any controller on the network. 

 

MULTI-CONTROLLER WIRING AND SETUP 

 

 

CAUTION:

 A multi-controller system requires the following specialized installation and setup: 

1)  Each controller must be a separately installed charging system and connect to and charge the same battery. 
2)  Attached Slave controllers must be set to addresses 1 

 7 with no two controllers set the same. (3000i is fixed to 

IPN address 0 and is the charge control Master.) 

3)  Charge parameters are set in the Master only. 
4) While outputs connect in parallel to a common battery, PV inputs must be completely separate. A large PV array 

must be divided into sub-arrays, each with separate PV+ and PV

 wiring to their controller. 

5)  All controllers must be connected to the IPN network as shown in Figure 6. 

IPN NETWORK WIRING 

 

 

FIGURE 6 

 

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Содержание SB3000i

Страница 1: ...RE OF THE FOLLOWING US PATENTS 6 111 391 6 204 645 Blue Sky Energy Inc 2017 430 0034 C FCC CFR 47 Part 15 Subpart B This device complies with part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operations CONFORMS TO EN 6...

Страница 2: ...ped Factory Default Settings 7 Changing Charge And Load Control Settings 7 Selecting PV Modules 8 Mounting 8 Battery and PV Wiring 9 Optional Battery Temperature Sensor 9 Auxiliary Output 10 Auxiliary Battery Charge 10 Load Controller 10 Dusk To Dawn Lighting Control 11 Battery PV Power Connect Disconnect Order 11 Connecting The Battery 11 Connecting PV Modules 11 Installing A Multi Controller Sys...

Страница 3: ...cid battery can produce a short circuit current high enough to weld a ring or the like to metal causing a severe burn j Remove all sources of power photovoltaic and battery before servicing or installing 4 CHARGER LOCATION INSTALLATION a This unit is designed to charge 12 volt 6 cell flooded or sealed type lead acid chemistry batteries within the range of 20 to 2 000 amp hours Follow battery manuf...

Страница 4: ... to prevent unwanted current drain There is a 5 second turn on delay and a 45 second turn off delay The 3000i operates on battery power not PV power Insure that voltage on the battery terminals of the 3000i is always the same as actual battery voltage within a few 10ths of a volt and greater than 9 volts for proper operation Note that the front panel serves as a heatsink for power control devices ...

Страница 5: ...end to be higher under light load and lower under a heavier load Do not think of these voltage values as absolutes but rather as a broad brush indication of approximate battery charge level Voltage at a particular state of charge will vary with battery size age construction temperature and with the level of charge or discharge current Most battery manufacturers recommend not discharging below abou...

Страница 6: ...nt PV over current protection and not a normal mode of operation If the 3000i enters 30 amp or 22 amp current limit on a regular basis it is possible that excessive PV power is connected Confirm that the PV modules do not exceed ratings shown in the Selecting PV Modules section OPTIONAL TEMPERATURE COMPENSATION The charge voltage required by batteries changes with battery temperature Temperature c...

Страница 7: ...s use the front panel as a heatsink It is normal for the front panel to become quite warm to the touch when the 3000i is operating normally Front panel heating will be the greatest when the 3000i is processing either very high power or very low power When mounted to a vertical surface with good ventilation the 3000i can deliver full output in an ambient temperature of up to 45 C 113 F If an over t...

Страница 8: ...nd value of that setting Setting Range Setting Steps Description Setting Text Default Setting AbS 14 4 12 0V 17 0V 0 1V Absorption charge voltage Abt 2 0 0 0 10 0 hrs 0 5 hrs Absorption charge time FLt 13 2 12 0V 17 0V 0 1V Float charge voltage Set to oFF one step below 12 0 for 2 stage charge EqU 15 2 12 0V 17 0V 0 1V Equalize charge voltage Eqt 2 0 0 5 10 0 hrs 0 5 hrs Equalize charge time Norma...

Страница 9: ... boost performance When multiple controllers are used on the IPN Network each controller independently MPPT s their modules to their best Do not mix 36 cell and 60 cell modules on the same controller Select PV modules that do not exceed the maximum ratings shown below and preferably produce IMP of at least 3 5 amps 2 amps with 60 cell modules per 100 amp hours of battery capacity Voltage current a...

Страница 10: ...e two wire sizes larger than shown e g 8awg rather than 12awg for the wire section between the 3000i and the battery MAXIMUM CONDUCTOR PAIR LENGTH 3 VOLTAGE DROP WIRE GAUGE AWG 60 CELL MODULES 11 8AMP INPUT FEET METERS 36 CELL MODULES 24AMPS INPUT FEET METERS 12 AWG 17 9 5 5 5 3 1 6 10 AWG 28 5 8 7 8 5 2 6 8 AWG 45 3 13 8 13 5 4 1 6 AWG 71 2 21 7 21 4 6 5 4 AWG 114 1 34 8 34 0 10 4 TABLE 3 CAUTION...

Страница 11: ...ted or not CAUTION The auxiliary output CANNOT perform both auxiliary battery charge and load lighting functions at the same time DO NOT use the 20 amp Load terminal for auxiliary battery charge or the 3000i may be damaged in a manner that voids the warranty For clarity Figure 5 only shows additional wiring required for auxiliary output use and assumes basic system wiring shown in Figure 4 is comp...

Страница 12: ...timer If both timers are set to DISABLED factory default the lighting control feature is disabled If either the Post Dusk PSt or Pre Dawn PrE timers are set to a time value the lighting control feature is enabled When lighting control is enabled the Load output is controlled by both the normal LVD control function and the lighting control function such that whichever function wants the Load output...

Страница 13: ...n and the front panel may get hot quickly Should this occur immediately remove PV power and correct the fault INSTALLING A MULTI CONTROLLER SYSTEM USING THE IPN NETWORK The 3000i may also serve as an IPN Network Master controlling up to 7 remote IPN Network compatible Slaves Any Blue Sky Energy charge controller capable of operating as an IPN Network Slave may be used and as of this writing includ...

Страница 14: ...will resume when the 3000i cools Unit will not stay in a Charge ON state Low and changing sun intensity PV connected to BAT external to controller Normal operation PV BAT must be separate for proper operation External connection prevents proper operation of current measurement system Charge status indicator ON but no output charge current Battery voltage greater than present charge voltage setpoin...

Страница 15: ...may float around a few 10ths of a volt LVD Load control not working correctly Auxiliary output not set for load control Output may have shut off due to low battery charge ON OFF thresholds set incorrectly Lighting control enabled Confirm out setting is set to Lod Load will shut off if battery voltage drops below OFF threshold default 11 5V Once shut off the load will not come back on until battery...

Страница 16: ...irs 3 This limited warranty does not apply to and future warranty shall become void for any product or part thereof damaged by a alteration disassembly or application of a foreign substance b repair or service not rendered by a BSE authorized repair facility c accident or abuse d corrosion e lightning or other act of God f operation or installation contrary to instructions pertaining to the produc...

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