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ASSEMBLY:

C

aution: 

All assembling, mounting, disassembling 

and removing should be done with the saw turned off. 

Remove the power cord from the power supply.

TOOLBOD & CONTROLLER 

C

aution:

 BluCave offer both AC (powered) and DC 

(cordless) operated Controllers and ToolBods.   
AC ToolBods will only operate with an AC Controller 
and DC ToolBods will only operate with a DC Controller.  
For simple identification look for the appropriate 
colour marking with green representing AC and orange 
representing DC.
 

ASSEMBLING: 

Align the fixed hook (Grey) 
of the Controller into the 
corresponding recess on the 
underside of the ToolBod.  
Once located and engaged, 
close the two faces of the 
Controller and ToolBod 

together until they click into place.  (It’s as easy as 
Hook, Swing and Click)  

See Fig. 1.

DISASSEMBLING: 

Ensure the Reciprocating Saw is switched off before 
trying to remove the Controller.  Press the unlock symbol 
located on the Controller and then turn the ToolBod 
away from the Controller. 

FITTING SAW BLADES

Ensure the blade is not damaged and always clean the 
shank thoroughly before fitting.
Ensure the saw is switched off and unplugged.
Rotate the blade holder anti-clockwise to unlock 
and insert the blade with the sharp side facing the  
underside of the ToolBod.  

See fig. 2.  

Ensure the small 

hole on the end of the blade 
is aligned in the blade holder 
so the holding pin will pass 
through it when the blade 
holder is released.
Slowly release the blade 
holder and ensure the blade 
is firmly held in place.

Always test under no load 
to ensure the blade is fitted 
correctly before use.
To remove the blade rotate 
the blade holder anti-
clockwise until the holding 
pin releases it.  

CAUTION:

 The blade may be 

hot to touch after use.   

 

Note:

 Always clean the blades before storing.

ADJUSTING THE SHOE

The pivoting shoe is designed to sit flush against the 
work piece.  It provides a guide for stability and can be 

set at a variety of distances to limit the depth of a cut.  
It can also be positioned to limit the use of any parts of 
the blade that may have lost cutting efficiency.  Pull the 
shoe plate adjustment lever down to release the lock.  

See fig. 3.

  Adjust shoe position.  

See fig. 4.  

Then return 

lever to locked position.  

See fig. 5.

 

OPERATION:

Caution: 

Check that the voltage of your power supply 

matches the specified voltage on the ToolBod 

and

 on 

the Controller. If the voltages of either the Toolbod or 
Controller do not match the power supply voltage do not 
use the unmatched item/s.

Caution: 

Always ensure the cord guard is extended and 

the tool is not used with it in the `storage’ position. See 
AC Controller instructions for details.

Note:

 Always wear a dust mask as harmful dust may be 

generated while working.

SWITCHING ON/OFF 

Ensure the Controller and ToolBod are correctly 
connected and the saw blade is securely in place 
before operating.  Plug the power cord into the power 
supply (and switch it on if it’s switchable).  The blue 
power indicator on the Controller will illuminate once 
connected to the power supply. 
Squeeze the trigger to start the Reciprocating Saw.  
Keep the trigger depressed to keep the saw operating.  
Release the trigger to stop the saw.  
To provide stable speed the power can be locked-on 
by pressing the lock button on the Controller when the 
trigger is completely depressed.  
Squeeze the trigger fully to release the lock-on feature 
then release the trigger to stop the saw.

SPEED

The Reciprocating Saw is a variable speed ToolBod.
As you squeeze the trigger on your Controller the 
speed will vary from slowest to fastest at maximum 
depression. The trigger also has a variable speed dial 
which may be pre-selected before switching on.  
Turn the dial to `A’ for the lowest speed or up to `E’ for 

the highest speed.

Low

 speed is ideal for delicate materials when minimum 

power and greater control is required. 

Medium

 speed is suitable when a balance of power and 

control is needed. 

High

 speed produces fast cutting when accuracy is not 

critical.
 

STORAGE: 

ToolBods come with their own unique storage dock for 
compact and protective housing inside the BluCave 
Carry Cabinets   

See Fig. 6

 

Warning: 

Reciprocating Saw 

storage dock will only fit in 
the lowest slot of a Carry 
Cabinet. 

WELCOME:

CONGRATULATIONS 

YOU’RE NOW A 

BLUCAVER!

You’re one of the growing community who have 

embraced the BluCave work zone!  

The BluCave Reciprocating Saw is one of the many 
convenient AC ToolBods (power tool bodies) that 
clicks into your BluCave AC Controller.

REMEMBER:

Comply with all safety precautions and 
instructions when using your BluCave products.

• 

When in doubt always ask for advice.

• 

Always wear protective clothing.

• 

Always work in an uncluttered environment.

TIPS:

When cutting metal objects such as pipes, steel 
rods, aluminum, brass, copper and sheet metal 
always spread a thin film of oil over the cutting 
surface. 

Press the pivoting shoe firmly against the work 
piece and do not allow the saw to bounce. 

ENJOY:

Need some inspiration or support? The BluCave 
website opens-up a whole new world of DIY.  

You can ask for help, gain real time product 
information, share ideas and receive regular 
updates on special BluCave offers.

ACCESSORIES: 

A set of accessories is available as a 

starter kit for each BluCave ToolBod.

VERSATILE CARRY CABINETS: 

The BluCave Carry 

Cabinets provide storage options for the complete 
BluCave range and even your existing tools. 
They can be used as full sized portable cases or 
mounted on the BluCave Rail as stylish cabinets. 

BOOSTERS: 

You can even ‘boost’ your BluCave to 

include power, light and audio.

Visit 

BluCave.com

 to view the complete work zone. 

DID YOU KNOW… 

The Reciprocating Saw can be used for cutting into 

timber frame walls, plaster and copper pipes. (Always 

ensure services are turned off and you know what is 

inside the wall before cutting into it) 

SYMBOL:

W

Watts

V

Volts

A

Amps

Hz

Hertz

~

Alternating Current

Kg 

Kilograms

mm

Millimetres

n0

No load speed

min

-1

Revolutions or reciprocations per minute

dB(A)

Decibels (A Weighted)

m/s²

Vibration

a

h

Average vibration

K

Uncertainty
Double Insulated Construction

GETTING TO KNOW YOUR 

BLUCAVE POWER TOOL:

RECIPROCATING SAW 

ORIGINAL INSTRUCTIONS 

MODEL NO: TRS-600-1  

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5

4

3

1

6

7

10

8

9

CONTROLLER 

(

sold seperately

)

1.  Live Tool Indicator

2.  Cord Guard

3.  Lock Button

4.  Trigger

5.  Variable Speed Dial

6.  Controller Unlock Button

Assembly.....................................................................
ToolBod and Controller...............................................
Fitting Saw Blades......................................................
Adjusting the Shoe.....................................................
Operation....................................................................
Switching On/Off........................................................
Speed...........................................................................
Storage........................................................................
Cleaning/Servicing.....................................................
General Safety Warnings............................................
Reciprocating Saw Safety Warnings.......................                                                                            

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3
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6
7
10
15

RECIPROCATING SAW TOOLBOD

7.  Shoe Plate Adjustment 

Lever

8.  Shoe

9.  Blade *Not Included

10.  Blade Holder

WARRANTY:

This Batavia product comes with a 2 year warranty.   
Dear Client, all Batavia products have undergone a strict 
quality process.  If for any reason this product is not 
working or damaged, please contact our Client Service 
Centre. Please retain your original receipt of purchase.  
The Batavia warranty covers all defects in workmanship 
or materials for a two year period from the date of 
purchase. The Batavia warranty does not cover any 
malfunction, or defect resulting from misuse, neglect, 
alteration, or repair. 
Deutschland | Kundenservice 
Montag bis Freitag von 9 bis 17 Uhr 

01805 937832*

Other European countries | Customer Services 
Monday till Friday from 8 am until 4 pm 

00800 66477400

Website: www.batavia.eu | Email: [email protected]

*Nur €0,14 /Minute aus dem dt. Festnetz, 
max. €0,42/Minute aus den Mobilfunknetzen.

CLEANING/SERVICING:

Before cleaning the Reciprocating Saw remove the 
power cord from the power supply. 
The saw can be wiped over with a damp cloth but 
must be completely dry before operating.  Ensure the 
ventilation slots are kept free from dust.

Have your power tool serviced by a qualified repair person 
using only identical replacement parts. This will ensure 
that the safety of the power tool is maintained. 

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AC Recip Saw TRS-600-1 EU EN REV 07 .indd   1

22/06/2004   1:53:27 AM

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