Blohm + Voss Oil Tools 613000-Y-H-F Скачать руководство пользователя страница 6

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TABLE OF CONTENTS

GENERAL

INFORMATION

Warnings

and

Note

Intended use of this manual

Intellectual

property

Improper / Unsafe Use

Marking

Limited

Warranty

General

safety

issues

Safety

issues

elevator

VES

elevators

VES-CL

hydraulic

elevator

VES

elevators

Safety issues hydraulic elevators

EC-DECLARATION OF CONFORMITY

TABLE

CONTENTS

DESCRIPTION

General

Intend

use

Main

assembly

Elevator body and hydraulic closing system

Opening and Closing Mechanics

Closing signal unit

Technical

Data

Available Pipe Size Range (Bushing System)

Couplings

Safety

equipment 12

Improper / Unsafe Use

Identification

Functioning

Main

Dimensions

VES-HCL

350

Wear

Bushing

(optional)

Intend

Use:

Function: 14
Hydraulic

schematic

COMMISSIONING

Commissioning VES-HCL 350 Center latch Elevator 18
Scope

supply

Hydraulic

Characteristics

Check

and

Lubrication

Function

Test

INSTALLATION

Lifting and transport

Installation in the links

Recommended

torque:

Schematic hydraulic plan with Feedback

Hydraulic

oils

Installation of the hydraulics

Connecting the hydraulics

Installing and removing the bushing

General

Removal of the bushings

Installation of the bushing

Installation

Checklist

Hydraulic

Connections

Function

test

4. OPERATIONS

Safety

Operation

Running

Operation

Tripping

out

5. MAINTENANCE AND INSPECTION

General

Daily

lubrication

Daily

Inspection

Daily

Test 30

Locking

screws 30

Grease

quality

Minimum

ear

dimensions

Bushing wear/bore code check

Wear

Equipment 32

How to check the bushing the correct way

Check

results

Tool Joint Wear Data Drill Pipe

Inspection categories acc. to API RP 8B

Frequency

Periodic

inspection 34

Non-periodic

inspection

Inspection

Critical

Load

Inspection

Dismantling

Inspection

check

lists

Check Category I (Ongoing observation)

Check List Category II (Daily)

Check List Category III (every 6 months)

Check List Category IV (every year)

Critical

Areas

Wear

data

criteria 40

Wear data Wear Bushings

Trouble

shooting

Elevator does not open

Elevator does not close completely

Handling, storage and transport

Storage

TA
B

F C

NT
E

NT
S

OM
M

ION
ING

OP
E

E C

MP
O

NE
N

MAI

NAN

EC
TI

AW
IN

PA
R

E PA
R

Содержание 613000-Y-H-F

Страница 1: ...g Equipment VES HCL 350 Elevator Hydraulically Operated Part no 613000 Y H F with closing signal Technical Documentation Original Instructions Manual PN 613000 Y H F D Rev 005 valid from SN 84007 April 2012 Blohm Voss Oil Tools ...

Страница 2: ...dicates a definite risk of equipment damage or danger to personnel Failure to observe and follow proper procedures could result in serious or fatal injury to personnel significant property loss or significant equipment damage NOTE A note indicates that additional information is provided about the current topics WARNING This technical documentation contains instructions on safety installation opera...

Страница 3: ...s safety features WARNING The company operating the tool is responsible for evaluating safe and proper use of the tool in a hazard analysis WARNING The operating company is obligated to issue working instructions for safe use and supervise observance of these working instructions WARNING Every Employee which operates services inspects or otherwise involved with the use of the tool in other area s ...

Страница 4: ...xept 18 bore elevator VES elevators Pipe Size Serialnumber Sticker Patent Number PN 613921 Serialnumber and Pipe Size Warning sign PN 613979 WARNING Link blocks must be torqued securely in order for elevator to latch properly VES CL hydraulic elevator Safety issues hydraulic elevators WARNING Do not close the elevator manually WARNING HYDRAULIC ONLY Before any maintenance work is carried out make ...

Страница 5: ... this declaration is in conformity with the following standard s or normative documents Machinery Directive Machinery Directive from 31 December 2009 Safety of machinery part 1 and 2 Safety of machinery Risk assessment Devices and protection systems for intended use in explosive areas Non electrical equipment for use in potentially explosive atmospheres Marking II 2G T5 EC DECLARATION OF CONFORMIT...

Страница 6: ... Installation of the hydraulics 24 Connecting the hydraulics 24 Installing and removing the bushing 25 General 25 Removal of the bushings 25 Installation of the bushing 25 Installation Checklist 26 Hydraulic Connections 26 Function test 26 4 OPERATIONS 28 Safety 28 Operation Running in 28 Operation Tripping out 28 5 MAINTENANCE AND INSPECTION 30 General 30 Daily lubrication 30 Daily Inspection 30 ...

Страница 7: ...ithout Zip Groove 45 7 DRAWINGS AND SPARE PARTS 48 PN 613000 Y H F Elevator VES HCL 350 hydraulic operated with Feedback 48 PN 613000 Y H F Parts List 48 PN 613005 VES HCL 350 Basic parts for hydraulic operation 49 PN 613005 Parts List 50 PN 613040 Mechanic Kit 51 PN 613040 Parts List 54 PN 613056 Hydraulic Assembly 55 PN 613056 Parts List 56 PN 613023 HCL 350 Elevator control manifold assembly 57...

Страница 8: ...8 ...

Страница 9: ...9 DESCRIPTION DESCRIPTION ...

Страница 10: ...ol to lift tubular ensuring a safe hold while minimizing the possibility of damage to the pipe This model is available for hydraulic power operation Intend of use The elevator is designed to be installed into Elevator links and handle vertical pipes WARNING The lifting of vertical pipes is to be performed carefully and must be monitored The picking up of horizontal or tilted pipes is dangerous and...

Страница 11: ...nit When the bodies are completely closed and latched the closing signal in the elevator is actuated If not otherwise stated in the databook Available Pipe Size Range Bushing System VES HCL 350 Drill Pipe 2 3 8 6 5 8 Drill Collars 3 1 2 6 3 4 Casing 3 1 2 7 Tubing 2 3 8 5 1 2 VES HCL 350 Center Latch Elevator Temperature working range ambient 20 C to 60 C 4 F to 140 F Load Capacity 350 sh tons Par...

Страница 12: ...rer type material part number serial number date of manufacture It is important to keep this information ready for the purpose of service and repair work Functioning The HCL 350 elevator is designed in 2 halves of about the same weight for proper balance and easier opening and closing Itis equipped with a latch and a latch lock combination When the elevator is open the pipe will be placed in the b...

Страница 13: ...13 DESCRIPTION Main Dimensions VES HCL 350 VES HCL 350 Length mm A 913 Width mm B 1017 Height mm C 373 mm D 480 ...

Страница 14: ...hing has to be checked with the P N in this manual For assembling the B V Wear Bushing you have to make sure that all parts have to be assembled in the correct order and the screws have to be tightened properly 2 1 Item 1 Elevator Body machined for Wear Bushing P N XXXXXX Y WB for example P N 613000 Y H F WB VES CL 350 Elevator for use with Wear Bushing Wear Bushing is not included Item 2 Wear Bus...

Страница 15: ...15 DESCRIPTION Hydraulic schematic R P A2 B1 B2 A1 A2 B1 Latch A1 B2 Elevator Feedback 1 2 2 1 2 1 2 1 2 2 3 1 2 3 1 MA MB C1 A B C C2 1 ...

Страница 16: ...16 DESCRIPTION ...

Страница 17: ...17 COMMISIONINGS COMMISIONING COMMISSIONING ...

Страница 18: ...s Hydraulic Characteristics OK o Operating pressure 130 bar 1885 PSI OK o Volumetric flow 6 6 Gpm 25 l m to 25 Gpm 94 l m OK o Hydraulic filter and regulator Filter installed in pressure line Check and Lubrication OK o Check for any damage and repair if needed OK o Check elevator is in closed position OK o Check for correct seating of Hinge Pin and Latch Pin OK o Check Hydraulic Supply lines are d...

Страница 19: ...irst use OK o Check all bushing segments are of same size and serial number elevator OK o Check if bushings are fixed correctly OK o Check 18 shoulder with gauge P N 600168 for wear OK o Check all safety lock wire is present OK o Check if feedback valve is present OK o Check elevator closes by hydraulic pressure OK o Pick up a pipe OK o Check if elevator opens after giving command open elevator ...

Страница 20: ...20 COMMISIONINGS ...

Страница 21: ...21 INSTALLATION INSTALLATION ...

Страница 22: ... wrench 3 Fit the pins and use the cotter pins to secure them Use new cotter pins only 4 Now connect the hydraulic hoses Recommended torque For above mentioned bolts and nuts use 399 Lbf Ft 542 Nm Lifting and transport WARNING Lift the VES CL Elevator on the lifting ears only WARNING Isolate the elevator from the hydraulic system when working on it exchanging slips segments etc WARNING Wear your p...

Страница 23: ...y 32AW Shell 218 Tellus 46 209 Tellus 32 Finke 300 Aviaticon HY HE 46 265 Aviaticon HY HE 32 Fuchs 220 Renolin MR 10 210 Renolin MR 15 WARNING Ensure to wear personal safety protection like gloves and safety glasses when handling hydraulic oil and or grease Oil and grease may be potentially harmfull for skin and eyes Schematic hydraulic plan with Feedback R P A2 B1 B2 A1 A2 B1 Latch A1 B2 Elevator...

Страница 24: ...e valves doe not change No movement in any part of the tool is allowed after the power either electric or hydraulic or both comes up again The tool and load should always remain in a safe state Ensure that there are valves installed which allow the tool to be insolated between the hydraulic power rig lines and the tool This is to prevent to have to shut down all rig power lines or HPU s in case of...

Страница 25: ...draulic lines and that the connecting lines are disconnected Removal of the bushings The elevator body must be open Remove the screws on the top of the elevator Screw the handles into the bushing segment Turn the segments for removal Installation of the bushing Before installing a new bushing the seating area in the elevator must be cleaned and lubricated Screw the handles into the bushing segment...

Страница 26: ...OK o Make sure the feedback valve is correctly adjusted OK o Make sure the hydraulic pressure is switched on Hydraulic Connections OK o Make sure QD s are clean OK o Make sure the controls are connected to the Hydraulic Power Supply OK o Make sure the controls are switched on OK o Make sure the Hydraulic Lines are connected Function test OK o Close elevator OK o Open elevator OK o Check signal ele...

Страница 27: ...27 OPERATIONS OPERATIONS ...

Страница 28: ...n Running in 1 The elevator is lowered around the tooljoint and the command close elevator is given 2 A signal is given to the driller when the VES HCL elevator is closed 3 The pipe is made up 4 The driller lifts the elevator in order to pick up the load 5 The slips spider is commanded to open simultaneously the driller picks up the elevator while the driller raises the spider slips 6 The driller ...

Страница 29: ...29 MAINTENANCE INSPECTION MAINTENANCE INSPECTION ...

Страница 30: ...evator Daily lubrication The elevator needs to be lubricated regularly on the following points Use a grease gun Grease points 1 On top and bottom of the latch pin 2 nipples each 2 Lubricate springs daily 3 Check and lubricate latch opening arrangement daily 4 On top and bottom of the hinge pin 2 nipples each Daily Inspection Inspect visually Latch Opening Arrangement Presence of all bolts nuts saf...

Страница 31: ...RNING Ensure to wear personal safety protection like gloves and safety glasses when handling hydraulic oil and or grease Oil and grease may be potentially harmfull for skin and eyes Picture Dimension A A Elevator Type dimension A Partnumber Minimum mm VES CL 350 613000 Y 120 8 WARNING Minimum ear dimensions are only valid when the elevator is in otherwise good condition does not have excessive wea...

Страница 32: ...and a 15 gauge BAD How to check the bushing the correct way 1 Fit the gauge to the inner bore of the bushing or the bore 2 Push the gauge against the bushing and start tomove the gauge downwards until the chamfer touched the 18 shoulder or to the bore 3 Check the result as follows Check of results 1 Using the GOOD gauge If the gauge sits directly on the bushing without showing any clearance betwee...

Страница 33: ...n the Center Bore and rating of the Elevator As soon as the Tool Joint diameter falls below the rating line the Bushing Elevator or the pipe has to be changed Contact B V or a B V Authorized Repair Center 2 3 4 5 6 7 8 9 10 2 3 4 5 6 7 8 Minimum required Tool Joint Diamter inches Actual Center Bore inches Tool Joint Diameter D Actual Center Bore E 500 tons 350 tons 250 tons 150 tons 100 tons 1000 ...

Страница 34: ... carrying components and other components that are critical to the equipment inspected for excessive wear cracks flaws and deformation Procedure Corrections shall be made in accordance with the manufacturer s recommendations Prior to inspection all foreign material such as dirt paint grease oil scale etc shall be removed from the concerned parts by a suitable method e g paint stripping steam clean...

Страница 35: ...e next job The Tool should be dismantled and inspected in a suitably equipped facility for excessive wear cracks flaws or deformations Corrections should be made in accordance with recommendations which can be obtained from Blohm Voss Oil Tools Weldings at the castings should be done only by Blohm Voss Oil Tools or an authorized service company in according to Blohm Voss welding procedure When nee...

Страница 36: ...36 MAINTENANCE INSPECTION Inspection check lists CHECK LIST FRONT PAGE TYPE OF EQUIPMENT SERIAL NUMBER PART NUMBER SUPERVISOR DATE OF INSPECTION INSPECTION CATEGORY PLACE OF INSPECTION ...

Страница 37: ...ents OK 3 Screws bolts nuts washers retainers springs and lock wire OK 4 Link block screws check and tighten with 399 LBs Ft 542 Nm OK 5 Check completeness and condition of warning plates and labels OK Remarks CHECK FOR CRACKS ELONGATION DAMAGE AND CORROSION ESPECIALLY FOR but not limited to DESCRIPTION CHECKED SIGNATURE 1 Elevator Body and Door OK 2 Hing pins bolts nuts OK 3 Bushing Segments OK 4...

Страница 38: ...r according to allowable tolerances OK Remarks _________________________________ ________________________ SUPERVISOR DATE Check List Category IV every year GENERAL DESCRIPTION CHECKED SIGNATURE 1 Carry out an Category III inspection OK 2 NDT MPI critical areas and load bearing components Strip elevator to do so OK 3 Replace all hydraulic hoses and fittings OK 4 Check condition of hydraulic valves ...

Страница 39: ...39 MAINTENANCE INSPECTION Critical Areas Critical Areas Latch Critical Areas Latch ear and nose Critical Areas Hinge area Critical Areas Latch area ...

Страница 40: ...5985 111 BF BC 111 146 147 58 615985 113 BF BC 113 176 177 58 615985 114 BF BC 114 176 177 58 615985 115 BF BC 115 155 156 58 a Wear data criteria Body Hinge Pin all data in mm VES CL 350 Dimension dia new 79 85 Bore dia new max 80 07 Bore dia worn max 80 65 Latch Hinge Pin all data in mm VES CL 350 Dimension dia new 54 85 Bore dia new max 55 07 Bore dia worn max 55 52 Wear data Wear Bushings ...

Страница 41: ...ate Check function and adjustment of control valve Check function of closing signal unit Elevator does not close completely Check hydraulic connections for damages Check hydraulic pressure and flow rate Check function and adjustment of control valve Check hydraulic cylinders for wear and damages Check Latch and Latch Lock Springs for damages ...

Страница 42: ...se Cylinders Preserve all other blank surfaces with Tectyl Type 864 or equivalent Storage Store in a dry environment with humidity max 80 Commissioning Not needed Long term storage over 3 months Preserve the tool Grease all blank surfaces with grease Cylinders Preserve all other blank surfaces with Tectyl Type 864 or equivalent Storage Store in a dry environment with humidity max 80 Commissioning ...

Страница 43: ...43 SIZE COMPONENTS SIZE COMPONENTS ...

Страница 44: ...7 8 EU 103 3 1 2 IU 104 3 1 2 EU 105 4 IU 106 4 EU 107 4 1 2 IU IEU 107 4 1 2 EU 109 5 IEU 109 5 1 2 IEU 111 6 5 8 IEU 114 5 7 8 115 Tubing 2 3 8 P 129 2 3 8 U 130 2 7 8 P 131 2 7 8 U 132 3 1 2 P 133 3 1 2 U 134 4 P 135 4 U 136 4 1 2 137 4 1 2 138 6 SIZE COMPONENTS ...

Страница 45: ...186 6 1 4 187 6 1 2 188 6 3 4 189 7 190 7 1 4 191 7 1 2 192 7 3 4 193 8 194 For Drill Collar without Zip Groove 3 1 8 308 3 1 4 271 3 3 8 309 3 1 2 272 4 273 4 1 8 274 4 1 2 275 4 3 4 276 5 277 5 1 8 278 5 1 4 279 5 1 2 280 5 3 4 281 6 282 6 1 8 283 6 1 4 284 6 3 8 285 6 1 2 286 6 3 4 287 Bore Codes ...

Страница 46: ...46 ...

Страница 47: ...47 DRAWINGS SPARE PARTS DRAWINGS SPARE PARTS ...

Страница 48: ...cription 1 1 613005 Basic parts for hydraulic operation 2 1 613040 Mechanic Kit 3 1 613055 Hydraulic Assembly 7 16 20 JIC PN 613000 Y H F Parts List PN 613000 Y H F Elevator VES HCL 350 hydraulic operated with Feedback 7 DRAWINGS AND SPARE PARTS ...

Страница 49: ...49 DRAWINGS SPARE PARTS PN 613005 VES HCL 350 Basic parts for hydraulic operation 3 5 6 7 17 18 1 2 4 14 15 19 10 11 12 8 9 19 20 21 22 24 24 23 16 ...

Страница 50: ... 10 2 613902 1 Holding plate 11 4 617520 Safety sheet 12 4 613902 2 Screw 13 2 612556 Fitting Key 14 2 613783 Washer with TAP 15 2 613003 Screw 16 1 612552 Nut 17 1 612559 Screw 18 1 613825 Safety sheet 19 3 612515 Grease Nipple 20 2 671642 Warning sign GREASE DAILY 21 1 671638 Warning sign Blohm Voss 22 1 613921 Label Patent Number 23 2 613903 Bowl Fitting Handle 24 3 612518 Protection Cap 25 1 6...

Страница 51: ...51 DRAWINGS SPARE PARTS PN 613040 Mechanic Kit D 29 31 D 2 5 31 31 18 3 ...

Страница 52: ...52 DRAWINGS SPARE PARTS 570 9 27 7 21 11 4 25 8 1 28 6 22 5 131 87 238 85 23 5 ...

Страница 53: ...53 DRAWINGS SPARE PARTS 25 12 25 26 9 24 19 10 30 50 18 23 C 1 2 16 17 13 14 15 ...

Страница 54: ...itch Pin with swivel Handle 12 1 612024 Bolt 13 1 613089 Actuation bolt 14 1 755135 Dowel Pin 15 1 613087 Spring for actuation pin 16 1 613043 Screw 17 1 612518 Protection Cap 18 5 735854 Washer 19 2 615879 Washer 20 6 612979 Screw HD Gr 8 21 4 612980 Screw 22 4 612976 Hex Nut 23 1 70064 Grease Nipple 24 2 612679 Washer 25 6 752339 Cotter Pin 26 1 645008 Set Screw 27 3 671640 Warning sign Hands st...

Страница 55: ...AD XAN CXAD XAN CXAD XCN 1 2 1 2 1 2 1 2 2 1 SCCB LAN Feedback Elevator B2 A1 Latch B1 A2 A1 B2 B1 A2 18 18 17 5 17 4 10 10 8 10 18 17 6 17 3 18 10 16 17 2 9 8 10 16 8 17 2 10 17 7 7 14 15 7 6 17 1 6 17 1 11 12 13 11 11 13 12 11 5 5 1 3 P R 2 2 PN 2037 PN2017 PN2008 PN2008 PN 2008 PN 2003 PN 2017 PN 2036 4 21 20 20 19 19 ...

Страница 56: ...12986 U Swiveling Screw Fitting 9 1 613035 90 Adapter 10 6 612911 U Adapter 11 4 612984 Adapter NPT JIC 12 2 612988 Quick Coupling Coupler 13 2 612989 Quick Coupling Nipple 14 1 613993 Quick Coupling Coupler 15 1 613994 Quick Coupling Nipple 16 1 613051 Set of hose assemblies for VES HCL 350 17 4 613085 90 Adapter 18 1 755355 Plastic protective coil sleeve 19 4 612995 Dust Protection Coupler 20 2 ...

Страница 57: ...g of the valves Item 2 2017 2x about 55 mm of the block Item 4 2037 approximately 71 mm of the block Pos Qty Part no Description 1 1 613024 HCL 350 Elevator control manifold 2 1 2037 Direct active Relief Valve 3 3 2036 Check valve 4 2 2017 Reducing Relieving 3 Port Direct Acting 5 2 2008 Check Valve PN 613023 Parts List ...

Страница 58: ...DN 6 800 mm lg 6 1 613067 1 Hose Assembly DN 6 1440 mm lg 7 1 613054 Hose Assembly DN 6 190 mm lg 8 1 613062 1 Hose Assembly DN 6 640 mm lg Spare Parts PN 613051 Set of hose assemblies for VES HCL 350 2 5 PN2017 6 3 8 7 1 P R PN 2037 4 PN2008 PN2008 PN 2008 PN 2003 PN 2017 1 PN 2036 2 C A2 A C1 C2 MB B 1 3 2 MA 2 3 PRDB LAN CXAD XAN CXBA XCN B2 CXBA XCN CXAD XAN 1 1 2 1 2 1 1 PRDB LAN 2 2 1 A1 A1 ...

Страница 59: ...59 DRAWINGS SPARE PARTS PN 612916 T Hydraulic cylinder pmax 210bar Stroke 205mm Piston Piston Rod ø 40 ø25 4 mm ø 3 5 5 0 1 4 1 8 N P T 5 5 0 3 4 2 9 612916 T ...

Страница 60: ...ILY 21 3 671638 Warning sign Blohm Voss 22 3 613921 Label Patent Number 23 2 613903 Bowl Fitting Handle 24 10 612518 Protection Cap 25 3 613129 Sticker Sevice Hotline Pos Qty Part no Description 8 1 612544 Extended Safety Latch Lock Pin 9 3 622515 Safety Spring 13 1 613089 Actuation bolt 15 1 613087 Spring for actuation pin 16 1 613043 Screw 17 3 612518 Protection Cap 18 15 735854 Washer 19 6 6158...

Страница 61: ...k Coupling Coupler 13 2 612989 Quick Coupling Nipple 14 1 613993 Quick Coupling Coupler 15 1 613994 Quick Coupling Nipple 17 1 613051 Set of hose assemblies for VES HCL 350 18 1 755355 Plastic protective coil sleeve 19 2 612995 Dust Protection Coupler 20 1 613995 Dust Protection Coupler 21 1 755354 Plastic protective coil sleeve ...

Страница 62: ...62 DRAWINGS SPARE PARTS ...

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