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MT3870

CONVEYOR OVEN

SERVICE AND REPAIR MANUAL

BLODGETT OVEN COMPANY

www.blodgettcorp.com

50 Lakeside Avenue, Box 586, Burlington, Vermont 05402 USA Telephone (802) 658Ć6600 Fax: (802)864Ć0183

PN M7489 Rev B (6/01)

Duplication of the information in this manual is prohibited without the consent of the Blodgett Service Department.

Содержание MT3870

Страница 1: ...com 50 Lakeside Avenue Box 586 Burlington Vermont 05402 USA Telephone 802 658 6600 Fax 802 864 0183 PN M7489 Rev B 6 01 1996 G S Blodgett Corporation All rights reserved Duplication of the informatio...

Страница 2: ...ns 2 2 Mount Remote Control 2 2 False Front If Applicable 2 2 3 OPERATION Computer Controller 3 1 Control Description 3 1 Control Operation 3 1 Programming Procedures 3 2 Display Information 3 2 Seque...

Страница 3: ...e 4 12 5 TROUBLESHOOTING DC Drive System 5 1 Computer Control System 5 2 Heating System 5 3 Convection System 5 5 6 TECHNICAL APPENDIX Intermittent Ignition System 6 1 Principles of Operation 6 1 Serv...

Страница 4: ...he display if an error is made in the programming mode 5 SET TEMP KEY Used to view or program the temperature setpoint 6 ACT TEMP KEY Used to view the current oven temperature 7 PROG ENTER KEY Used to...

Страница 5: ...fans will con tinue to run until the oven cools to a safe temperature OVEN SHUT DOWN Turn the Computer Controller off press and mo mentarily hold the ON OFF key Since the Cool Down circuit is already...

Страница 6: ...oven is now ready to accept product 6 Press and hold the ON OFF key 2 to turn the oven off The fans continue to run while the oven cools to a safe temperature DISPLAY INFORMATION WAIT LOW indicates th...

Страница 7: ...INTRODUCTION CHAPTER 1...

Страница 8: ...1 Use 90 C wire and size to National Electric or local codes Installations outside the U S The MT3870 requires a 15 Amp 50Hz 1F 230 VAC 3 wire service consisting of L1 neutral and ground See FIGURE 1...

Страница 9: ...our me ter will provide the proper supply Installations within the U S 1 Add the total BTU s hr of all the gas appliances 2 Convert BTU s to cubic ft hr using the formula Cu Ft Hr 1000 BTU Hr for natu...

Страница 10: ...Bracket Assy Cable Clamp Qty 1 3 M0984 Pick Up PV 2 Qty 1 After 9 15 95 4 M7236 Board Relay Transformer Qty 1 5 22672 Relay Control Qty 4 6 M3352 Transformer 120V to 24V Qty 1 7 20349 Buzzer 120V Qty...

Страница 11: ...Drive Order SB Spec ify 2 FT or TB Specify 4 FT M0112 M0112 Masterlink Drive Chain Qty 1 M6791 Guard Drive 26 Chain SB Qty 1 M6482 Guard Drive Chain TB Qty 1 M3981 Conveyor Before Assy Drive SB MT387...

Страница 12: ...Hold Down Nozzle MT3855G Qty 1 Before 11 14 95 M7380 Hold Down Nozzle MT3855G Qty 1 After 11 15 95 36 M3106 Diverter Air LH RH MT3870 Qty 2 M3106 Diverter Air LH RH MT3855G Qty 2 Before 11 14 95 M5179...

Страница 13: ...1 3 8 Close Qty 3 or CE Qty 2 55 M0280 Tee 3 4 x 3 4 x 1 4 Qty 1 56 M0278 Bushing 1 4 x 1 8 Hex Qty 2 57 M0281 Plug Pipe 1 8 Black Qty 2 58 17874 Ell Black 1 2 x 3 4 Qty 1 59 M0590 Nipple Pipe 1 2 x 2...

Страница 14: ...gle Set of 4 14444 Casters Cradle Triple Oven Set of 4 77 M3783 Stop Product S S Qty 1 78 M3779 Extension Assy Product 6 Qty 1 M4223 Extension Assy Product 10 Qty 1 M7575 Extension Assy Product 15 LaR...

Страница 15: ...ty 1 Before 11 14 95 M6799 Control Box Cover w Access Door MT3855G Qty 1 After 11 14 95 XXXXX Control Box Cover w Louvers MT3870 Qty 1 Before 9 15 95 86 M7266 Control Box Cover w Access Door MT3870 Qt...

Страница 16: ...ty 1 CE 105 M2386 Blower Motor Combustion Qty 1 CE 106 M7333 Pilot Burner Ignitor Assy LP Qty 1 CE 106 M7334 Pilot Burner Ignitor Assy Nat Qty 1 CE 107 M2497 Switch Push Button Qty 1 CE 108 M2498 Swit...

Страница 17: ...INTRODUCTION 1 10 MT3870 DOMESTIC GENERAL EXPORT CONTROL BOX Control Plate and or Gas Burner Components not Shown...

Страница 18: ...MT3870 1 11 MT3870 CE CONTROL BOX Control Plate and or Gas Burner Components not Shown...

Страница 19: ...INTRODUCTION 1 12 MT3870 DOMESTIC GAS BURNER COMPONENTS Control Box not Shown...

Страница 20: ...MT3870 1 13 MT3870 CE GAS BURNER COMPONENTS Control Box not Shown...

Страница 21: ...INTRODUCTION 1 14 MT3870 DOMESTIC GENERAL EXPORT SB CONTROL PLATE ASSY M6590...

Страница 22: ...MT3870 1 15 MT3870 CE SB CONTROL PLATE ASSY M6589...

Страница 23: ...INTRODUCTION 1 16 MT3870 EXTERIOR OVEN VIEW...

Страница 24: ...MT3870 1 17 This page intentionally left blank...

Страница 25: ...ASSEMBLY CHAPTER 2...

Страница 26: ...3 Install the alignment bolt through the conveyor and control box 4 Slide the idle side conveyor rack assembly into the support tracks from the exit end of the oven WIRE CONVEYOR BELT NOTE The conveyo...

Страница 27: ...or and the control box AIR PLATES Verify that the proper air plates were received In spect the orientation of the air plates Refer to FIGURE 4 NOTE Standard air plates shown Alternate plates available...

Страница 28: ...MT3870 2 3 This page intentionally left blank...

Страница 29: ...OPERATION CHAPTER 3...

Страница 30: ...uld you need to stop the belt fans or heat press the emergency switch Do not use the emergency switch as a GENERAL on off switch CONTROL OPERATION To turn the oven on 1 Press and hold the ON OFF key 2...

Страница 31: ...in memory 3 The display will flash WAIT LOW SET TIME mmss until the programmed bake tempera ture is reached The HEAT lamp 9 will remain lit until the oven reaches the temperature set point 4 The displ...

Страница 32: ...e convection fan pressure switch 8 will close only if the convection fans are operating and putting a positive pressure on the switch When this switch closes power goes to the pri mary side of the tra...

Страница 33: ...OPERATION 3 4 1 1 2 3 4 5 19 18 13 15 14 6 7 8 9 11 10 12 16 17 17 17 17 FIGURE 2...

Страница 34: ...ay 10 This relay will not see power at it s coil until a triple pole double throw relay 11 closes 6 Once the convection fan pressure switch 4 closes 230 volts go to a differential pressure switch 12 t...

Страница 35: ...OPERATION 3 6 11 14 13 12 9 7 8 5 4 16 15 17 10 6 2 1 3 3 3 3 FIGURE 3...

Страница 36: ...ular needs The area below the belt has all air flow holes open Here are some suggestions for setting up the air flow Keep in mind that the first half of the oven is used for the initial baking of the...

Страница 37: ...CALIBRATION AND ADJUSTMENT CHAPTER 4...

Страница 38: ...mperage draw is approximately 1 amp If the measured amperage is less than 5 check for proper motor rotation direction TO CHECK LOW LIMIT 1 Turn the oven on and let it heat up to approxi mately 200 F 9...

Страница 39: ...ower the gas pressure Be sure to reinstall the screw cap should the diaphragm rupture this cap acts as a flow limiter The air shutter disc on the burner blower motor lo cated inside the control box at...

Страница 40: ...ey the display will cycle on to the next screen If a step is missed press the CLEAR button to backup DISPLAY ACTION TAKEN DISPLAY ACTION TAKEN F CMODE Press PROG ENTER T F C Press again or hit any num...

Страница 41: ...ENTER 10 F Press PROG ENTER TEMP BOOST STAGE2 TIME Press PROG ENTER 7 SEC Press PROG ENTER TEMP BOOST STAGE2 TEMP Press PROG ENTER 10 F Press PROG ENTER TEMP BOOST STAGE3 TIME Press PROG ENTER 10 SEC...

Страница 42: ...desired setpoint 3 Press the PROG ENTER key To program the temperature offset To change the temperature calibration an offset positive or negative must be programmed 1 Press PROG ENTER followed by AC...

Страница 43: ...easured time 4 ENTER TEST TIME If the actual measured time is not within 5 seconds of the test time re peat the belt verification test to obtain better accuracy If the actual measured time is ac cepta...

Страница 44: ...art of the calibration procedure To minimize the time spent on STEP 2 measure off 10 on the conveyor support Place an object on the belt and note the travel time for the 10 measured distance A The dis...

Страница 45: ...very slowly during this part of the calibration procedure To minimize the time spent on STEP 2 measure off 10 on the conveyor support Place an object on the belt and note the travel time for the 10 m...

Страница 46: ...st be made quickly Low Speed Motor Adjustment For closed loop systems the computer automaticl ly proceeds to low speed For open loop systems continue Belt Speed Calibration through STEP 3 see page 4 7...

Страница 47: ...tment Test Points Maximum Speed Minimum Speed Acceleration Adjustment ACC MAX MIN TORQ Socket J1 Line Fuse FL REG L N A1 A2 TB1 Speed Pot Yellow or Violet pin 12 Blue pin 8 Torque current limiting adj...

Страница 48: ...ct your local gas sup plier for values Use the following formulas to calculate the correct orifice 1 Firing rate of burners BTU per burner 2 BTU per burner Heating value of Gas CuFt hr 3 CuFt Hr Speci...

Страница 49: ...accepted heating val ues Natural Gas 1000 x 120 120 000 BTU Propane 2550 x 120 306 000 BTU Butane 3000 x 120 360 000 BTU NOTE You may also use TABLE XII from the National Fuel Gas Code Handbook to det...

Страница 50: ...MT3870 4 13 This page intentionally left blank...

Страница 51: ...TROUBLESHOOTING CHAPTER 5...

Страница 52: ...oblem Replace fuse Determine amp draw Replace fuse Determine amp draw Verify the unit is set for a single pulse pickup If not reset for a single pulse pickup If yes reattach the pickup Replace brushes...

Страница 53: ...e controller has been programmed the computer may need to be replaced Tighten connections Use the chart in the Technical Appendix page 6 10 to determine if probe is bad Replace if necessary Symptom 2...

Страница 54: ...t breaker Check transformer for primary and secondary voltage Check main control and burner valve relays to see if closed Check relay in combustion burner box If bad re place relay Set to desired temp...

Страница 55: ...he conveyor belt conveyor belt supports and the nozzles The oven interior and all parts re moved should then be cleaned with an appropri ate oven cleaner safe for aluminum Symptom 3 Burner operates sp...

Страница 56: ...VDC voltage is pres ent at the coil the blower relay is bad If there is no voltage present at the coil the computer may need to be replaced Determine if the cooling blower or fans are oper ating If no...

Страница 57: ...Symptom 4 Blower motor running backward Motor off by thermal overload other fans forcing blower to spin Faulty capacitor Determine if the cooling blower or fans are oper ating If not verify voltage to...

Страница 58: ...MT3870 5 7 This page intentionally left blank...

Страница 59: ...TECHNICAL APPENDIX CHAPTER 6...

Страница 60: ...ontrol through the flame sensor cable to the flame sensor As the current is conducted through the flame to the pilot hood it is rectified from AC to DC because of the difference in surface area The pi...

Страница 61: ...r supply to the ignition con trol 2 Disconnect the flame sensor cable from termi nal 4 on Johnson units or terminal 1 on Lan dis Gyr units 3 Set the selector switch on the meter to micro amp scale con...

Страница 62: ...be secure 6 Restore the power and the gas supply to the appliance 7 IMPORTANT Using a microammeter check the signal passing through the sensing probe 8 If the microamp signal is marginal trim the fla...

Страница 63: ...8 2 Filter Trough Receptacle 9 2 Filter 10x16 10 2 Filter 10 x 20 11 1 Vertical Exhaust Manifold Right 12 1 Vertical Exhaust Manifold Left 13 1 Cooling Fan Exhaust Enclosure 14 1 Upper Exhaust Enclos...

Страница 64: ...nd with hot soapy water Do not use scouring pads plastic or metal on the exterior surfaces as they will scratch and mar the exterior finish Rinse the panels in warm water and dry them 5 Reinstall the...

Страница 65: ...ESS For servicing the oven disconnect the gas and electric services from the oven Use the following procedure to move the oven ventilation system as sembly for maintenance 1 Release the over center la...

Страница 66: ...37 2737 2 737 12 4331 8818 304 8 22 412 0304 0299 29 86 2986 2 986 13 4692 9553 330 2 24 280 0330 0324 32 35 3235 3 235 14 5053 1 029 355 6 26 148 0355 0348 34 84 3484 3 484 15 5414 1 102 381 0 28 016...

Страница 67: ...40 1 444 2 940 1016 74 72 1015 0996 99 56 9956 9 956 41 1 480 3 013 1042 76 59 1040 1020 102 0 10204 10 20 42 1 516 3 086 1067 78 45 1066 1045 104 5 10452 10 45 43 1 552 3 160 1092 80 31 1091 1070 10...

Страница 68: ...5 mm feet 3048 meters meters 3 281 feet pounds 4536 kg inches W C 249082 kPa 2 49082 mbar kPa 4 01885 inches W C 10 mbar mbar 0 401474 inches W C kW 3 6 Mj hr kcal m3 1122952 BTU ft3 Kwh m3 96 65 BTU...

Страница 69: ...290 774 11 450 938 118 615 1102 447 135 610 86 295 779 31 455 943 17 620 1107 35 140 616 2 300 784 5 460 948 216 625 1112 249 145 621 52 305 789 68 465 953 259 630 1117 1 150 626 85 310 794 87 470 958...

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