background image

18 

OM-KLT-G

SYMPTOM

WHO

WHAT TO CHECK 

X indicates items which must be performed by an authorized technician.

Spark is present but the pilot 
will not light.

Auth Service 
Rep Only

a. That the pilot valve is securely connected to terminals.X
b. For 24 VAC at terminals PV and PV/MV. If 24V is not present, 
replace the ignition control module.X
b. That gas pressure is at least 3.5” W.C.(8.7818 b).X
c. For gas at the pilot. If it is not flowing:
(1) Check the pilot gas line for kinks and obstructions.X
(2) Clean orifice, if necessary.X
(3) Check magnetic operator for pilot valve on gas valve. Repair 
or replace as necessary.X
d. That the pilot spark gap is located in the pilot gas stream. If 
not, adjust or replace the pilot burner.X
e. For drafts. Shield the pilot burner, if necessary.X

Pilot lights, but main burner 
will not come on and spark 
does not stay on.

Auth Service 
Rep Only

a. For 24 V between terminals PV and PV/MV. If 24V is not 
present, replace the ignition control module.X
b. That gas pressure is at least 3.5” W.C.(8.7818 b).X
c. Electrical connections of the main valve to terminals, to a sure 
that they are securely attached. Check magnetic operator for 
pilot valve on gas valve. Repair or replace as necessary.X

Pilot lights, but main burner 
will not come on, the spark 
stays on.

Auth Service 
Rep Only

a. Check for bad burner ground. If necessary, repair with high 
temperature wire.X
b. Pilot burner ceramic insulator for cracks.X
c. That cable is not grounded out. If it is, correct the ground-out 
condition or replace cable.X
d. For proper gas pressure.X
e. Clean pilot assembly, or replace if necessary.X
f. Tighten all mechanical and electrical connections.X
g. If the pilot flame is weak, increase pilot orifice size.X
h. Replace ignition control module.X

Main burner comes on but 
will not stay on.

Auth Service 
Rep Only

a. Check burner ground for bad wire or connection. Replace if 
necessary with high temperature wire.X
b. Check for low gas supply pressure. If necessary, replace 
ignition control module.X

Troubleshooting

Содержание 20G-KLT

Страница 1: ...PANY www blodgett com 44 Lakeside Avenue Burlington Vermont 05401 USA Manufacture Service Questions 866 518 3977 PART NUMBER 170097 REV B 04 11 KLT G Series GAS TILTING FLOOR KETTLE INSTALLATION OPERA...

Страница 2: ...orized service agent Evacuate all personnel from the area WARNING Improperinstallation adjustment alteration serviceormaintenancecan cause property damage injury or death Read the installation operati...

Страница 3: ...E DIRECT CONTACT COULD RESULT IN SEVERE BURNS CAUTION DO NOT OVER FILL THE KETTLE WHEN COOKING HOLDING OR CLEANING KEEP LIQUIDS A MINIMUM OF 2 3 5 8 cm BELOW THE KETTLE BODY RIM TO ALLOW CLEARANCE FOR...

Страница 4: ...ROTECTIVE CLOTHING CAREFULLY READ THE WARNINGS AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED CAUTION USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY THE MANUFACTURER OR AN...

Страница 5: ...NSF INTERNATIONAL 798 N Dixboro Rd P O Box 130140 Ann Arbor Michigan 48113 0140 AMERICAN NATIONAL STANDARDS INST Inc 1430 Broadway New York New York 10018 Z223 1 1984 National Fuel Gas Code Z21 30 In...

Страница 6: ...source provides kettle temperatures of 150 to approximately 295 F 65 to 150 C Unit controls include a thermostat pressure gauge safety valve pressure limit control low water cut off power switch and...

Страница 7: ...he unit for hidden damage Report any shipping damage or incorrect shipments to the delivery agent Write down the model number serial number and installation date and retain this information for future...

Страница 8: ...nal Electrical Code in accordance with ANSI NFPA 70 current edition or the Canadian Electrical Code CSA C22 2 current edition as applicable Use the wiring diagram inside the service panel and at the r...

Страница 9: ...Now that the kettle has been installed you should test to ensure that it is operating correctly a Remove literature and packing materials from inside and outside of the unit b If the unit is equipped...

Страница 10: ...t If the level is too low see Jacket Filling and Water Treatment on page 16 b Check the pressure gauge If the gauge does not show 20 to 30 inches of mercury Hg vacuum that is a reading of 20 to 30 bel...

Страница 11: ...a Firmly grasp the handle and lift the rear edge farthest from operator 1 2 3 5 cm to allow steam and water vapor to escape Wait 2 3 seconds b Tilt cover to 45 60 angle to allow any hot condensate or...

Страница 12: ...moving baskets with cooked product lift straight up ensuring basket bottoms clear the kettle rim and pouring lip Wear protective oven mitts and protective apron f Allow hot water to fully drain from p...

Страница 13: ...the thermostat it causes the automatic valve to admit gas to the main burner where it is ignited by the pilot flame When the kettle reaches the set temperature the thermostat switch opens This stops t...

Страница 14: ...h valve part with a brush 5 Rinse the kettle and draw off valve parts thoroughly with hot water then drain completely 6 When you reassemble the draw off valve hand tighten the nut which holds it in pl...

Страница 15: ...tizer thoroughly 12 It is recommended that each piece of equipment be sanitized just before use 13 If there is difficulty removing mineral deposits or a film left by hard water or food residues clean...

Страница 16: ...procedure Tip Using a screwdriver or other implement to pull the ring will help you avoid contact with the steam 4 If the valve does not activate or there is no evidence of discharge or the valve leak...

Страница 17: ...e agency to correct the problem C Jacket Filling and Water Treatment The jacket was charged at the factory with the proper amount of treated water You may need to restore this water either because it...

Страница 18: ...t glass port see photo on page 15 Stop adding water when it reaches the maximum marker on the gauge 7 Record the exact amounts of water and treatment compound needed These amounts may be used again if...

Страница 19: ...ance section b Thermostat dial setting Auth Service Rep Only c For defective thermostat The thermostat should click when the dial is rotated to settings above and below the temperature of the kettle I...

Страница 20: ...PV MV If 24V is not present replace the ignition control module X b That gas pressure is at least 3 5 W C 8 7818 b X c Electrical connections of the main valve to terminals to a sure that they are sec...

Страница 21: ...MS96694 3 BASE ASSEMBLY MS96698 4 HOUSING WELDMENT ASSY MS47332 5 HOUSING CLADDING 20 GAL 123810 5 HOUSING CLADDING 40 AND 60 GAL 123811 6 TRAY LINER 001475 7 NUT HEXAGON 1 2 13 HEAVY DUTY 005705 8 SC...

Страница 22: ...3 WELDMENT PEDESTAL 149242 4 TRAY LINER 150253 5 CLADDING PEDESTAL ASSEMBLY 149241 6 COVER TOP PEDESTAL CLADDING 150252 7 WASHER PLAIN 1 2 005049 8 WASHER LOCK 1 2 005735 9 SCREW HEX HEAD CAP 1 2 13...

Страница 23: ...ER LEVEL 002170 7 TEE 1 2 X 1 2 TUBE X 3 8 MPT 074593 8 CONNECTOR 1 4 NPT FEMALE 097074 9 PRESSURE SWITCH 1 4 096963 10 CONNECTOR 1 2 NPT MALE 049093 11 GAS VALVE 123815 12 BRACKET SUPPORT 065382 13 S...

Страница 24: ...PAN HEAD 8 32 X 3 8 005764 7 NUT HEXAGON KEEPS 1 4 012940 8 BAR 005440 9 CLAMP RIGID CONDUIT 068687 10 SWITCH PRESSURE 1 4 NPT 096963 11 FITTING COMPRESSION 049093 12 FITTING COMPRESSION 90 004584 13...

Страница 25: ...Key Description Part No C BURNER AND FLAME SEN SOR ASSY 40 GAL 123814 1 BAFFLE PLATE 123498 2 WASHER LOCK 005655 3 NUT HEX 005601 4 BURNER BRACKET SUPPORT 1017010 5 BURNER BRACKET 117013 6 BURNER ASS...

Страница 26: ...Assembly Smaller Sizes Key Description Part No E FLUE STACK ASSEMBLY 117034 1 FLUE TOP SECTION OF TOP PLATE 117029 2 FLUE BOTTOM SECTION OF TOP PLATE 117033 3 FLUE FRONT SECTION 117032 4 FLUE MAIN BOD...

Страница 27: ...mbly 80 Gal Key Description Part No E FLUE STACK ASSEMBLY 1 ASSY FLUE STACK MAIN BODY 149220 2 FLUE FRONT PANEL WELDMENT 150927 3 FLUE STACK BOTTOM SECTION 149236 4 FLUE TOP SECTION 149222 5 SCREW TRU...

Страница 28: ...SCREW BUTTON HEAD 8 32 X 0 25 LG 096317 4 TERMINAL BLOCK 2 POLE 4 18 AWG 003887 6 FUSE HOLDER 3AG W 0 1875 QUICK CON 077854 7 SCREW ROUND HD 6 32 X 0 1875 LG 058599 8 LUG GROUND 14 6 AWG 119829 9 SCR...

Страница 29: ...BOX SPARK IGNITION MODULE 123775 4 GASKET IGNITION MODULE BOX 104941 5 SPARK IGNITION MODULE 085153 6 HEX NUT W SHAKEPROOF WASHER 071289 7 CONDUIT PLASTIC MALE ADAPTER 1 2 123733 8 COVER IGNITION MODU...

Страница 30: ...28 OM KLT G Service Log Model No Purchased From Serial No Location Date Purchased Date Installed Purchase Order No For Service Call Date Maintenance Performed Performed By...

Страница 31: ...OM KLT G 29 Service Log Model No Purchased From Serial No Location Date Purchased Date Installed Purchase Order No For Service Call Date Maintenance Performed Performed By...

Страница 32: ...PART NUMBER 170097 REV B 04 11 BLODGETT OVEN COMPANY www blodgett com 44 Lakeside Avenue Burlington Vermont 05401 USA Telephone 866 518 3977...

Отзывы: