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1979-93 Dodge 2500 & 3500 Undercarriage

51

Ref.

Part

Qty.

Part Description

No.

No.

1A

32034

1

1979-1993 Dodge 2500 & 3500 Series Undercarriage Assembly (Nos. 1 - 17)

1

32031

1

Passenger’s Side Hanger Plate Support Arm (1979-93 Dodge 2500 & 3500)

2

32023

1

Passenger’s Side & Driver’s Side Hanger Plate Weldment (1979-93 Dodge 2500 & 3500)

3

30053

1

26-1/4" Push Beam (1979-93 Dodge 2500 & 3500 & 1982-87 Chev/GMC)

3L

61085

1

2-1/8" x 13-1/8" Push Beam Decal

4

32032

1

Driver’s Side Hanger Plate Support Arm (1979-93 Dodge 2500 & 3500)

5

39032

1

Light Tower, Round Mounting Tube

6

61060

1

5/8"-11 x 1-3/4" Grade 8 YZ Hex Head Cap Screw

7

61064

6

5/8", 1-5/16" O.D., 21/32" I.D., YZ SAE Mil-Carb High-Strength Washer

8

61063

6

5/8"-11 Grade C Z Top Lock Nut

9

61071

4

5/8"-11 x 2" Grade 8 YZ Hex Head Cap Screw

10

61155

1

5/8"-11 x 4" Grade 8 YZ Hex Head Cap Screw

11

61150

4

1/2"-13 x 1-3/4" Grade 8 YZ Hex Head Cap Screw

12

61020

10

1/2"-13 Grade C Z Top Lock Nut

13

61055

4

1/2”-13 x 1-1/2” Grade 8 YZ Hex Head Cap Screw

14

61057

2

1/2"-13 x 1-1/4" Grade 8 YZ Hex Head Cap Screw

15

61026

2

1/2", 1-1/16" O.D., 17/32" I.D. YZ SAE Mil-Carb High-Strength Washer

*16

32035

2

1-1/2" x 1/4" x 1-1/4" Spacer with 11/16" Dia. Hole

**17

52011

8

1-1/2" O.D., 5/8" I.D., 3/4" Stepped Bushing

N/A

32036

1

1979-93 Dodge Bushing & Spacer Kit - Kit Includes: No. 16 - 17

N/A

61158

1

1979-93 Dodge 2500 & 3500 Series Undercarriage Hardware Kit

- Kit Includes: Nos. 6 - 17

13

1A

3

1

6

14

12

2

3L

4

5

7

8

8

8

9

9

7

7

10

11

12

17

11

16

9
7

8

17

2

13

12

15

Note: The reference numbers listed identify parts shown in the illustration above. These numbers are specific to this illustration only and do not correspond with other
diagrams issued. Always review the part number given for proper component identification.

* Both spacers are used on the

front, inside stepped bushings
located on top of the hanger
plate weldment. These are only
needed for the Dodge (1 ton)
undercarriage.

** Depending on the vehicle, the

quantity and location of the
stepped bushings to be used
can change. The (3/4 ton)
requires 8 stepped bushings
and the (1 ton) has 6. Refer
to the diagram above for proper
bushing orientation.

1 9 7 9 - 1 9 9 3 D O D G E 2 5 0 0 & 3 5 0 0 S E R I E S U N D E R C A R R I A G E PA R T S L I S T

www.storksplows.com

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Содержание POWER PLOW 810

Страница 1: ...BLIZZARD POWER PLOW Assembly Operation Manual Blizzard Power Plow Snowplow Model 810 www storksplows com...

Страница 2: ...Consumer Warranty 57 Commercial Warranty Introduction Congratulations on purchasing the most advanced snowplow available The Blizzard Power Plow is clearing new trails for innovative design rugged dur...

Страница 3: ...driveways small roads WidePass Position 10 Blade Width Primary position for clearing large surfaces For use in light snow conditions with good visibility final clearing and clean up Ideal application...

Страница 4: ...eding the legal vehicle width when the wings are fully or partially extended 8 Do not change the position of the blade while in transit 9 Do not exceed 40 mph when transporting plow 10 Do not exceed 1...

Страница 5: ...to assembly 4 Place the main blade assembly on a flat level surface Once you have inspected all parts and removed all restraining and protective packaging materials your snowplow is ready to be fully...

Страница 6: ...it locks into place Adjust the foot on the kickstand arm so the height of the A frame at its mount points is 12 1 2 to level ground See diagram on page 8 Tighten both of the 1 2 13 top lock nuts on th...

Страница 7: ...on the OUTER DRAW LATCH PLATE using a 1 8 Allen wrench and remove the draw latch bolt mount pin from the assembly Next remove the 1 x 4 1 2 DRAW LATCH MOUNT PIN from the assembly By removing this pin...

Страница 8: ...of the 12 HYDRAULIC HOSE PORTS on the MANIFOLD are covered with stretch wrap Remove the wrap and install the appropriate fitting in its respective port Note All ports are identified by a stamped numbe...

Страница 9: ...ilitate the pump mount first angle the hinged bracket as needed and tighten the bracket hard ware locking it in place CAUTION When installing the manifold between the mount brackets on the A frame hol...

Страница 10: ...m the manifold to the 3 8 16 x 1 welded ground bolt on the A frame Secure both grounds to the A frame with a 3 8 16 top lock nut Note If your plow only has a hole in the passenger s side A frame angle...

Страница 11: ...locking the connector Repeat the splice procedure for the remaining wire The passenger s side directional light assembly requires the same installation however only one wire the PINK turn light needs...

Страница 12: ...s extreme heat The harness could become tangled and or melt causing electrical failure and vehicle damage 9 Locate a convenient position to mount the VEHICLE WIRE HARNESS PLUG MOUNT BRACKET near the d...

Страница 13: ...ar the main power connector Use the PLOW HEADLIGHT SWITCH 2 PIN CON NECTOR WIRE LEADS to connect a plow headlight toggle switch to the harness First insert the 24 GREEN YELLOW GROUND LEAD into the 2 p...

Страница 14: ...vehicle are now positively aligned Rotate the A frame latch counterclockwise until the latch is in the raised position Insert the two HITCH PINS through the mounting holes on the A frame and secure e...

Страница 15: ...raise the A frame latch until it locks into position Raise the Power Hitch and verify that the draw latch is fully engaged behind the push beam on the vehicle Rotate the kickstand counterclockwise unt...

Страница 16: ...aks inspect rod ends for corrosion and pitting 4 Cutting edges and plow shoes for wear 5 Clean and lubricate all electrical plugs headlight connections ground and battery cables solenoid connections a...

Страница 17: ...ydraulic Oil to within 3 4 from the top of the reservoir Changing the fluid annually will prolong the life of your pump and manifold 6 Cover the snowplow with a tarp if stored outside This will protec...

Страница 18: ...ction Red Anodized Aluminum Ports 12 Cartridge Valves 10 Relief Valve 5 Flow Control Valve 1 Weight 28 5 lb Mount A frame Install w Hex Head Screws Maximum Flow Capacity 3 5 gpm Cylinders Angle Cylind...

Страница 19: ...de Box Retract Passenger s Side 37 60004 3 7 16 20 x 7 16 20 Male O R B Connector Adapter 38 60008 2 7 16 20 x 7 16 20 90 Adjustable Elbow O R B Adapter 39 60060 1 Hydraulic Cylinder Slide Box Extend...

Страница 20: ...15 2 3 4 x 4 3 4 YZ Hitch Pin 104 61105 2 9 64 DIA x 2 11 16 Z Hair Pin Cotter 105 61197 1 1 x 5 3 4 YZ Emergency Hitch Pin 106 61226 1 11 64 DIA x 3 3 4 Z Hair Pin Cotter 107 61312 4 5 16 18 x 3 4 Gr...

Страница 21: ...Main Lighting Harness Relay Version 2001 02 N A 62125 1 3PDT Headlight Relay w Surge Suppression 30A 12V 90 9055 00 B TR SS N A 62126 1 24 Ground Lead Green Yellow Wire with 10 Ring Terminal N A 62127...

Страница 22: ...10 24 U Clip 180 61310 1 Plow Lights Power Switch ON OFF Label 181 61090 1 Rocker Switch Control Station Label 182 61085 1 2 1 8 x 13 1 8 Push Beam Decal 183 61295 1 Power Hitch Connect Disconnect Sw...

Страница 23: ...0 18 2 0 2 5 25 2 5 25 Torque Table for O R B Adapters Port Thread Size Assembly Torque foot pounds Original Assembly F F F T 7 16 20 9 16 18 15 1 0 25 2 0 1 5 25 1 5 25 F F F T Flats From Finger Tigh...

Страница 24: ...188 189 190 Model 810 Assembly Schematic Blizzard Corporation reserves the right under its Continuous Improvement Policy to change construction or design details and furnish equipment when so altered...

Страница 25: ...68 69 69 69 69 69 70 75 76 78 86 86 87 87 88 88 88 89 90 91 92 93 93 94 95 99 100 102A 102 103 104 105 106 107 108 109 108 113 113A 114 115 16 116 117 118 119 120 121 122 123 124 125 126 127 128 124...

Страница 26: ...S10 S1 S2 S10 S9 S1 S2 MODEL 810 HYDRAULIC MANIFOLD SCHEMATIC LEFT WING CYL LEFT SLIDE BOX 6 8 5 7 1 L WINGEXT RV2 1500 PSI L SLDRET 1000 PSI 1000 PSI 2 3 3000 PSI RV5 RV1 S10 S9 S3 S4 FC RIGHT ANGLE...

Страница 27: ...DC 4 BROWN WHITE PUMP SOLENOID TO RING 18 BROWN PUMP SOLENOID TO MOLEX 18 4 RED WHITE RIGHT SLIDE BOX EXTEND 18 5 RED BLACK RIGHT SLIDE BOX RETRACT 18 6 BLUE WHITE LEFT SLIDE BOX EXTEND 18 7 BLUE BLAC...

Страница 28: ...LE TERMINAL 18 16 AWG P N 62093 RED BLACK TOP 7 3 1 5 6 2 8 4 END VIEW 5 PINK BLACK 6 PINK BLACK 3 WHITE 1 BROWN 2 BROWN 4 ORANGE RED 7 AND 8 NOT USED OTTO CONNECTOR AMP TERMINALS 18 14 AWG TWO 18 14...

Страница 29: ...7 8 M10 1 2 3 4 5 6 7 8 5 6 4 3 3 2 1 S1 HITCH SWITCH DPDT ON OFF ON NOTE WHITE IS ON TOP TERMINAL BROWN WHITE PINK BLACK PINK BLACK PINK BLACK ORANGE WHITE WHITE GREEN BLUE BLUE BLACK BLUE WHITE RED...

Страница 30: ...FT TURN C GRAY 2 RUN D LT GREEN BLACK LOW BEAM E YELLOW BLACK HIGH BEAM F END VIEW LOOKING AT CONNECTOR 28 18 18 A B C D E A B C D E 5 24 24 14 END VIEW LOOKING AT CONNECTOR F F M F F M VEHICLE END VI...

Страница 31: ...OW BEAM LT GREEN RED E 2 HIGH BEAM YELLOW RED D 3 WHITE RED COMMON or A 4 HIGH BEAM FEED YELLOW B 5 LOW BEAM FEED LT GREEN C PE LT GREEN YELLOW WHITE RED YELLOW RED LT GREEN RED GRAY VIOLET PINK LT GR...

Страница 32: ...A MOLEX FREE HANGING RECEPTACLE 093 12 PIN POWER CONNECTOR WITH MOLEX FEMALE TERMINAL PIN COLOR FUNCTION AWG NO 1 RED WHITE RIGHT SLIDE BOX EXTEND 18 2 RED BLACK RIGHT SLIDE BOX RETRACT 18 3 RED SWITC...

Страница 33: ...A1 SEE PLOW HARNESS WIRE SCHEMATIC A2 BROWN WHITE A10 PUMP RELAY BT1 VEHICLE BATTERY K1 BROWN WHITE BLACK 18 AWG 10 SWITCHED 12 V DC 4 FLOAT 8 LIFT 11 RIGHT ANGLE 12 LEFT ANGLE 6 LEFT BOX RETRACT 5 R...

Страница 34: ...UND FROM SWITCH 18 END VIEW LOOKING AT CONNECTOR 1 2 MOLEX FREE HANGING RECEPTACLE 093 2 PIN POWER CONNECTOR WITH MOLEX FEMALE TERMINAL PIN COLOR FUNCTION AWG NO 1 GREEN YELLOW RELAY GROUND FROM VEH H...

Страница 35: ...dercarriages in inventory 2 Loosen the Blocker Beam from both SPRING BRACKETS by removing the three fasteners at each end of the Blocker Beam Re attach the fasteners to either end of the Blocker Beam...

Страница 36: ...he push beam is approximately 12 1 2 from the ground to the center of the push beam 7 Once all of the undercarriage plates have been positioned and the proper push beam height is set proceed to tighte...

Страница 37: ...5 8 11 Grade C Z Top Lock Nut 10 61055 8 1 2 13 x 1 1 2 Grade 8 YZ Hex Head Cap Screw 11 61020 10 1 2 13 Grade C Z Top Lock Nut 12 61057 2 1 2 13 x 1 1 4 Grade 8 YZ Hex Head Cap Screw 13 61026 2 1 2 1...

Страница 38: ...ng at the end of the frame rail to access the nut and washer 3 Position one 5 8 11 x 3 1 4 bolt through the rear mount on the hanger plate and truck frame rail Secure the bolt with one 5 8 washer and...

Страница 39: ...Carb High Strength Washer 9 61063 6 5 8 11 Grade C Z Top Lock Nut 10 61055 8 1 2 13 x 1 1 2 Grade 8 YZ Hex Head Cap Screw 11 61020 10 1 2 13 Grade C Z Top Lock Nut 12 61057 2 1 2 13 x 1 1 4 Grade 8 Y...

Страница 40: ...1 2 13 x 1 1 2 bolts with washers to the hanger plate Loosely tighten 1 2 13 top lock nuts to all bolts 4 Install one 9 16 12 x 1 1 2 bolt with a 9 16 washer inside of the truck frame bumper bracket t...

Страница 41: ...sher 11 61020 24 1 2 13 Grade C Z Top Lock Nut 12 61055 8 1 2 13 x 1 1 2 Grade 8 YZ Hex Head Cap Screw 13 61056 2 9 16 12 x1 1 2 Grade 8 YZ Hex Cap Screw 14 61059 2 9 16 1 3 16 O D 19 32 I D YZ SAE Mi...

Страница 42: ...pring shackle Attach one 5 8 11 x 3 bolt and washer through the top rear mount Secure the bolt with one 5 8 top lock nut Note There are two original openings cut into the frame rail Use the rear openi...

Страница 43: ...Head Cap Screw 9 61065 2 5 8 11 x 4 1 2 Grade 8 YZ Hex Cap Screw 10 61063 4 5 8 11 Grade C Z Top Lock Nut 11 61066 2 5 8 11 x 3 Grade 8 YZ Hex Cap Screw 12 61064 4 5 8 1 5 16 O D 21 32 I D YZ SAE Mil...

Страница 44: ...16 14 x 4 1 2 bolts If needed replace the welded nuts on the frame with the 7 16 washers and top lock nuts provided 4 Align the three front bushings on the hanger plate with the holes for the tow hoo...

Страница 45: ...1 1 2 Grade 8 YZ Hex Head Cap Screw 11 61153 4 7 16 14 x 4 1 2 Grade 8 YZ Hex Head Cap Screw 12 61162 4 7 16 59 64 O D 15 32 I D YZ SAE Mil Carb High Strength Washer 13 61154 4 7 16 14 Grade C Z Top L...

Страница 46: ...ashers through each of the holes Note Each hole contains a welded nut on the inside of the truck frame rail eliminating the need for new hardware Repeat the same installation for the PASSENGER S SIDE...

Страница 47: ...1 2 13 x 1 1 2 Grade 8 YZ Hex Head Cap Screw 9 61072 6 M14 2 0 x 45 Grade 8 8 Z Hex Head Cap Screw 10 61074 6 M14 I D 28 O D Z Flat Washer 11 61150 4 1 2 13 x 1 3 4 Grade 8 YZ Hex Head Cap Screw 12 61...

Страница 48: ...ire to each screw and feed the wire through the opening in the frame at the spring shackle bolt Pull the wire and hex cap screw through the bottom mount hole in the frame and hanger plate Secure the c...

Страница 49: ...Cap Screw 8 61020 26 1 2 13 Grade C Z Top Lock Nut 9 61151 6 1 2 13 x 1 1 2 Grade 8 YZ Hex Head Cap Screw with Welded Tab 10 61054 4 1 2 13 x 2 1 4 Grade 8 YZ Hex Head Cap Screw 11 61026 8 1 2 1 1 16...

Страница 50: ...7 Once the undercarriage is positioned with the appropriate hardware tighten all top lock nuts Reference the chart on page 4 for maximum bolt torque 8 Position the LIGHT TOWER into the accepting pocke...

Страница 51: ...8 61069 2 M12 1 75 x 40 Grade 8 8 Z Hex Head Cap Screw 9 61067 2 5 8 11 x 2 1 4 Grade 8 YZ Hex Cap Screw 10 61064 2 5 8 1 5 16 O D 21 32 I D YZ SAE Mil Carb High Strength Washer 11 61063 2 5 8 11 Gra...

Страница 52: ...s using four 1 2 13 x 1 1 2 bolts and top lock nuts Note The proper height for the push beam is approximately 12 1 2 from the ground to the center of the push beam 3 Align the hole in the DRIVER S SID...

Страница 53: ...rade 8 YZ Hex Head Cap Screw 15 61026 2 1 2 1 1 16 O D 17 32 I D YZ SAE Mil Carb High Strength Washer 16 32035 2 1 1 2 x 1 4 x 1 1 4 Spacer with 11 16 Dia Hole 17 52011 8 1 1 2 O D 5 8 I D 3 4 Stepped...

Страница 54: ...SUPPORT ARM to the truck frame rail in front of the engine crossmember bottom hole Secure with one 5 8 11 x 4 1 2 bolt washer and a top lock nut 5 Install the DRIVER S SIDE PUSH BEAM SUPPORT ARM to th...

Страница 55: ...d Cap Screw 11 61151 1 1 2 13 x 1 1 2 Grade 8 YZ Hex Head Cap Screw with Welded Tab 12 61075 1 1 2 13 x 5 Grade 8 YZ Hex Head Cap Screw 13 61065 1 5 8 11 x 4 1 2 Grade 8 YZ Hex Cap Screw 14 61064 1 5...

Страница 56: ...leaks around the pump manifold and cylinders System pressure may be set too low Adjust the pressure Remove the hex cap on top of the pump and turn the screw clockwise 1 8 turn Proper system pressure s...

Страница 57: ...S9 S10 or S1 S2 to relieve pressure and retighten DO NOT OVERTIGHTEN No power to the solenoid Verify solenoids S1 S2 passenger s side slide box retract and extend and S9 S10 driver s side slide box r...

Страница 58: ...lectrical components 4 Snowplows mounted on vehicles other than those for whom Blizzard Corporation has provided a specific undercarriage system 5 Blizzard Corporation does not assume liability for da...

Страница 59: ...owplow or part thereof which has been subject to neglect misuse accident improper installation maintenance or storage This includes but is not limited to corrosion of any electrical components 4 Snowp...

Страница 60: ...eat Cinch are trade marks of Blizzard Corporation Blizzard is registered in the United States Patent and Trademark Office The Blizzard Power Plow snowplow is protected by U S patents 5 638 618 5 899 0...

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