PAGE 13
OM-9703
Date Printed: Thursday, July 05, 2007
Revision Date: March 6, 2006
CONTENTS
DESCRIPTION
PART NUMBER
QUANTITY
MAIN SHROUD
9781
1
LEFT LOWER SHROUD
R8185
1
RIGHT LOWER SHROUD
R8184
1
LEFT UPPER SHROUD BRACKET
R8186L
1
RIGHT UPPER SHROUD BRACKET
R8186R
1
VALVE BRACKET
R8144A
1
WIRE SUPPORT BRACKET
R8115A
2
TIE WRAP
0810
6
LEVELING BOLTS 3/8”
0833B
2
LOCK NUTS
0046
2
#2 X 1/2” SQ. DR. SCREWS
0235A
20
WIRE CLAMP
0877`
1
STRAIN RELIEF
0371
1
TOP TRIM
Z9746G
1
1.
Remove fire box from carton. Place on floor.
2.
Remove and examine contents of Insert Kit. If any parts appear to be missing
STOP
and notify your Blaze King Dealer.
3.
Note 6 screws on each side of the fire box.(Fig. 32, p.12) Remove screws.
4.
Attach both lower left and right shroud assemblies by lining up the bottom two screw holes on each side of the fire box
with the corresponding holes in the shroud assemblies. Secure with the screws previously removed. ( Fig. 33, p. 12)
5.
Attach left and right upper shroud brackets where the top two screw holes on each side are. When the bracket is attached
there should be a single screw hole facing forward towards the front of the stove. Brackets have a 3/4” bend on 2 sides
that point down.
6.
Position the Right Cover Plate on the right side of the stove, lining up the two screw holes on the firebox with the holes in
the cover plate. Secure the Cover Plate under the door latch rod with the two screws previously removed. (See Fig. 34,
page 12) Note: The door latch rod will need to pass through the rectangular cut out of the Right Cover Plate. Repeat with
left side.
7.
Locate and remove the 3 - #2 Sq. Dr. screws that secure the valve bracket to the fan housing.
8.
Remove the 3 machine screws securing the valve to the bracket. Set screws aside and discard bracket.
9.
Place the Insert Valve Bracket (part# 8144B) against the same side of the valve where the original bracket was secured.
(The small support leg of the insert valve bracket should be pointing away from the valve and towards the firebox.
10. Line up the three holes on the valve side with the holes in the bracket and secure with the three machine screws
previously removed.
11. Locate two oblong screw holes on top of the right lower shroud. The insert valve bracket will mount under here.
12. Position the valve bracket just behind the right lower shroud. The small support leg on the bracket should be facing up and
towards the fire box. Line up the two holes in the triangular bottom of the valve bracket, underneath the two oblong holes
of the shroud. Secure with two screws.
13. The small support leg should now be lined up with the hole in a tab coming off of the fire box. Secure support leg to fire
box with screw provided in kit.
14. Locate two holes on the top right edge of the right lower shroud. This is where the burner switch/piezzo push
button assembly will mount.
Z9723 - 9703 PEGASUS INSERT KIT ASSEMBLY INSTRUCTIONS
PREPARATION FOR INSTALLATION IN A SOLID-FUEL BURNING FIREPLACE
The installer must mechanically attach the marking label #0163 supplied with the gas fireplace insert to the inside of the firebox
of the fireplace into which the gas fireplace insert is installed.
Cutting any sheet-metal parts of the fireplace, in which the gas fireplace insert is to be installed, is prohibited.
“If the factory-built fireplace has no gas access hole(s) provided, an access hole of 1.5 inch (37.5 mm) or less may be drilled
through the lower sides or bottom of the firebox in a proper workmanship like manner. This access hole must be plugged with
on-combustible insulation after the gas supply line has been installed.”
The fireplace flue damper can be fully blocked open or removed for installation of the gas fireplace insert.
The fireplace and fireplace chimney must be clean and in good working order and constructed of non-combustible materials.
Chimney cleanouts must fit properly.
Glass doors, screen rails, screen mesh and log grates can be removed from the fireplace before installing the gas fireplace
insert.
Smoke shelves , shields and baffles may be removed if attached by mechanical fasteners.
Trim panels or surrounds shall not seal ventilation openings in the fireplace.
