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Operating Manual

BMP-320

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Содержание BMP-320

Страница 1: ...Operating Manual BMP 320...

Страница 2: ...ectrical systems Fault diagnosis Spare parts Design and specifications are subject to change without notice September 1999 Blastrac BV Utrechthaven 12 3433 PN Nieuwegein THE NETHERLANDS T 31 0 30 601...

Страница 3: ...ng Manual Technical data Contents Chapter 1 1 1 Rating 1 2 Unit specifications 1 3 Operative range and correct usage 1 4 Stand by power supply 1 5 Machine type designation 1 6 Advice for operators of...

Страница 4: ...data Scarifier BMP E320 BMP B320 Power consumption 5 5 kW 5 9 kW 8 0 PS Connected loads 400 V 50 Hz 16A for CEE plug 5 pol Fuse protection 16A Combustion engine 4 cycle Fuel Scarifier holder width 320...

Страница 5: ...d for other purposes The manufacturer will not be liable for damage resulting from such incorrect usage In these cases the user assumes all risks 1 4 Stand by power supply Generator If the scarifier B...

Страница 6: ...ce for operators of the scarifier When you use the scarifier BMP 320 it is possible to exceed the allowed scale of sound level of 85 db A If the scale of sound level reaches 85 db A or more the operat...

Страница 7: ...ion and qualification 2 4 Safety precautions applicable to some operating sequences 2 5 Special work within the scope of use if the equipment and maintenance activities as well as repairs during opera...

Страница 8: ...next to all safety precautions that are to be taken in order to ensure prevention to life and injury Follow these instructions and take special care in these circumstances In addition to these instru...

Страница 9: ...ous voltages Indications relating to protective devices in electrical appliances Indications where consultation with the manufacturer is required Instructions relating to periodical checks Reference t...

Страница 10: ...sation work procedures and personnel allocation Personnel entrusted with working with the machine must have read the Operating Instructions before starting work in particular the Safety Instructions c...

Страница 11: ...nal spare parts are used Intervals for recurring checks and inspections specified in these Operating Instructions must be complied with To perform maintenance work correctly it is imperative to be equ...

Страница 12: ...of a skilled electrician as well as in accordance with the electrical engineering regulations 2 4 Safety precautions applicable to some operating sequences Ban any method of working that impairs safet...

Страница 13: ...g Use only extension cable for extending the main cable that are sized and marked in accordance with the overall power consumption of the machine and the valid VDE guidelines 2 5 Special work within t...

Страница 14: ...loading it on van or truck Observe the waste disposal regulations in uncertain situation ask your next policy level Do not use any aggressive cleaning materials Use lint free cleaning cloths Always t...

Страница 15: ...dust collector Wait for standstill of all drives Pull out mains plug Secure against unintended restart 2 7 Particular dangerous aspects of the equipment Any machine if it is not used according the re...

Страница 16: ...nt for the plant must be inspected regularly Defects such as loose connections or scorched cables must be rectified immediately Call a skilled electrician or our Customer Services A second person must...

Страница 17: ...P 320 Operating Manual General Contents Chapter 3 3 1 Care and maintenance 3 2 Scope of supply 3 3 Description 3 4 Control box 3 5 Operating elements 3 6 The scarifying drum 3 7 The scarifying flailes...

Страница 18: ...maintenance Special attendance and regular maintenance of the machine are imperative for functioning and safety 3 2 Scope of supply Scope of supply of the machine Scarifier BMP 320 Filter unit 317DCP...

Страница 19: ...nual General 3 3 Description of the machine Fig 3 1 1 Quick lift lever 5 ON switch 2 Handwheel working depth adjustment 6 Dust collector connection 3 Control box 7 Belt cover 4 Emergency touch switch...

Страница 20: ...en concrete To clean any surface To scarify coatings To corrugate concrete surfaces To derust metal surfaces e g ship s decks and Tanks To descale The coefficient of performance of the flailes can be...

Страница 21: ...Item 2 so that every tool may grip scrape correctly and you will reach the requested quality of finish The progressively depth adjustment enables the flailes to impact on the surface being treated onl...

Страница 22: ...will be pushed on the axle together with spacers according to the enclosed assembly plans The spacers ensure the necessary distance between the flailes The enclosed assembly plans take into account th...

Страница 23: ...axle The rotation of the scarifying drum generates a centrifugal force on the flailes which are kept by the lateral axles The flailes will be thrown outwards as far as the clearance between flaile and...

Страница 24: ...ly hart applications very wear resistant To roughen cut and scarify concrete surfaces To corrugate concrete and asphalt To clean stone and concrete surfaces To remove road markings To remove and level...

Страница 25: ...e residues To remove carpets backings Scarifying drum assembled with star flaile 50 MPD320 4L26S 96 x MPL26 196 x MPL30 Rays flaile 40 Tempering steel MPL27 To remove rolling skin To remove dirt sedim...

Страница 26: ...move thermoplastic and cold plastic markings from asphalt and concrete To scarify Epoxy coatings To remove floor covering with a Thermoplastic basis Scarifying drum assembled with milling cutter 20 MP...

Страница 27: ...nual Transport Contents Chapter 4 4 1 Transport of the machine with vehicle 4 2 Manual mode of moving the machine 4 3 Transport with cranes or lifts 4 4 Operation of the machine while scarifying 4 5 U...

Страница 28: ...machine can be moved by hand very easy The machine is to be transported after being separated into Scarifier Filter unit 317 DCP if off the shelf General accessories 4 3 Transport with cranes and lift...

Страница 29: ...4 5 Unit specifications Model variant BMP E320 BMP B320 Dimensions in mm L x B x H 1450 x 580 x 1100 1450 x 580 x 1100 Weight 170 kg 165 kg Model variant Filter unit 317DCP Dimensions in mm L x W x H...

Страница 30: ...BMP 320 Operating Manual Initial Operation Contents Chapter 5 5 1 Preparations for initial operations 5 2 Initial operations 1...

Страница 31: ...ken by qualified personnel Regular inspection is important in order to avoid downtimes Carry out the following checks before any start up Check whether all machine parts are assembled safely and corre...

Страница 32: ...eel so the flails just slightly touching the ground Job depending adjustment needs to be done after the start up procedure as described in the following paragraphs Initial Operations 5 2 Set the quick...

Страница 33: ...d the filter unit if available is effected in the following sequence 1 Switching on the filter unit Main switch of the filter unit ON 2 Initial operation of the scarifier Check that the scarifying dru...

Страница 34: ...fying depth with the handwheel until you have reached the required surface profile Readjust the machine by the handwheel if it runs harshly Adjusting the machine so it starts vibrating or hammering ha...

Страница 35: ...Chapter 6 6 1 Operation 6 2 Rate of Feed Information 6 3 Recommended direction of operation 6 4 Switching off the machine 6 5 Trouble Shooting 6 6 Safety shutdown 6 7 Restarting after a fault 6 8 Proc...

Страница 36: ...s forklift trucks and other equipment run over the electric cable and the dust hose The selection of the correct speed of the scarifier is important for a good result In the case that the surface has...

Страница 37: ...the scarifier with the hose spread out in the opposite direction repeating the process away from the filter unit Fig 6 1 1 Filter unit 2 Dust hose 3 Scarifier Travel stepwise over the work area consi...

Страница 38: ...strac scarifier is put out of operation for a longer period of time pull out the mains plug and cover the machine with a plastic foil Make sure that all turning machine parts come to standstill before...

Страница 39: ...6 8 proceedings prior and after stationary period Before a long standstill period Switch off the machine see Chapter 6 4 Protect the electric motors from moisture heat dust and shocks In case of worki...

Страница 40: ...Contents Chapter 7 7 1 Recommendations 7 2 Maintenance and inspection list 7 3 Repairing 7 4 The scarifying drum 7 5 Drum Assembly Layout 7 6 Drum Replacement 7 7 Influence on the pattern of the scar...

Страница 41: ...mal use of the machine The time indications are based on uninterrupted operation When the indicated number of working hours is not achieved during the corresponding period the period can be extended H...

Страница 42: ...eck whether there is any foreign matter in the scarifying drum Clean the scarifying drum specially in case of moist surfaces Concrete deposits in the scarifying drum Make sure that the dust container...

Страница 43: ...ny repair works on the machine and its drives secure the machine against unintentional switching on Pull out the mains plug or rather the spark plug connector in order to do this 7 4 The scarifying dr...

Страница 44: ...tern The selected speed must be suitable for the conditions of the surface You need to choose appropriate tools for different application 7 5 Drum Assembly Layout We have tested the assembly layout ex...

Страница 45: ...works on the machine and its drives secure the machine against unintentional switching on Put the machine to its safety off position Chapter 2 6 Disassembly 1 Loosen the fastening screws on the side p...

Страница 46: ...BMP 320 Operating Manual Maintenance 2 Pull out the drum sideways towards you on the shaft Fig 7 2 Fig 7 3 7...

Страница 47: ...elected speed will mostly have influence on the result Depending on the required surface structure you will have to change the tools Flails In order to get the best result compare the individual resul...

Страница 48: ...rrect V belt tension is of utmost importance in order to obtain a perfect power transmission and to reach the usual working life of the V belt Too low or to high tension causes frequently a premature...

Страница 49: ...any repair works on the machine and its drives secure the machine against unintentional switching on Put the machine to its safety off position Chapter 2 6 Belt drive BMP 320 Fig 7 5 The synchronous...

Страница 50: ...the tension of the synchronous belt 3 Mount the protection cover 7 9 The motor The motor is designed for a long working life Damages at the motor can be perceived through unusual noises malfunctions o...

Страница 51: ...BMP 320 Operating Manual Electrical system Contents Chapter 8 8 1 Electric circuit diagram 1...

Страница 52: ...ials may only be undertaken by a skilled electrician or by trained persons under the guidance and supervision of a skilled electrician as well as in accordance with the electrical engineering regulati...

Страница 53: ...BMP 320 Operating Manual Electrical system 8 1 Electric circuit diagram Fig 8 1 3...

Страница 54: ...BMP 320 Operating Manual Fault diagnosis Contents Chapter 9 9 1 Fault diagnosis 9 2 Fault diagnosis electrical system 1...

Страница 55: ...from the machine Unusual noise Defective bearing Wrong tension of the belt Defective motor Check the bearing of the axle drive shaft and replace if necessary Check the tension of the belt replace the...

Страница 56: ...the machine must be secured against unintentional switching on Put the machine to its Safety off position Fault Possible cause Remedy Control system does not switch on Motor protection switch has trig...

Страница 57: ...BMP 320 Operating Manual Spare parts Assembly plans Contents Chapter 10 10 1 Spare parts 10 2 Assembly plans 1...

Страница 58: ...Operating Manual BMP 320 Spare parts Assembly plans 10 1 Scarifier BMP 320 spare parts list Fig 10 1 2...

Страница 59: ...distance Distanzh lse 11 MP06015 Lever Levier Hebel Schnellabhebung 12 MP06016 Slide piece Coulisse Schiebest ck 13 MP06017 Spherical button Poign es sph rique Kugelkopf 14 MP06018 Grease nipple Grais...

Страница 60: ...Operating Manual BMP 320 Spare parts Assembly plans Internal combustion engine spare parts Fig 10 2 4...

Страница 61: ...ONDA Moteur benzine HONDA Benzinmotor HONDA 2 MP06029 4 Stud bolt Vis Pointure Stehbolzen 3 MP06030 Key Clavette Pa feder 4 MP06031 Pulley Disque entra nement Zahnriemen scheibe Motor 5 MP06032 Pulley...

Страница 62: ...Operating Manual BMP 320 Spare parts Assembly plans Machine frame and electric motor spare parts Fig 10 3 6...

Страница 63: ...tion cap Couverture Riemenschutz haube 8 MP06041 Cable guide Crampon pour c ble Kabelhalter 9 MP06042 Protection housing Protection interupteurs Schalterschutz einfach 10 11 MP06043 Box 7 Switch Bo te...

Страница 64: ...Operating Manual BMP 320 Spare parts Assembly plans Machine housing spare parts Fig 10 4 8...

Страница 65: ...clip Circlip Sicherrungsring 12 MP06059 Main shaft Axe principal Antriebawelle 13 MP06060 Key Clavette Pa feder 14 MP06061 Distance ring Bague de distance Anlaufscheibe 6mm 15 MP06067 Groove nut Ecrou...

Страница 66: ...ting wheel Roue de support Rad vorne 29 MP06074 2 Ball baering Roulement Kugellager 30 MP06075 2 Rubber disc Rondelle caoutchouc Gummischeibe 31 MP06076 Axle screw Axe Achs Schraube 32 MP06077 Side pl...

Страница 67: ...y move Axial clearance min 1 2mm Every shaft needs to have the same quantity of tools and spacers being fitted in order to prevent unbalances The following assembly layouts show the minimum components...

Страница 68: ...Operating Manual BMP 320 Spare parts Assembly plans Assembly plan MPD320 4L23S MPD320 4L24S MPD320 4L28S 1 x MPD320 4 1 65 x MPL23 or MPL24 or MPL28 184 x MPL30 Fig 10 5 12...

Страница 69: ...BMP 320 Operating Manual Spare parts Assembly plans Assembly plan MPD320 5L23S MPD320 5L28S 1 x MPD320 5 65 x MPL23 MPL28 260 x MPL30 Fig 10 6 13...

Страница 70: ...Operating Manual BMP 320 Spare parts Assembly plans Assembly plan MPD320 8L25S 1 x MPD320 8 139 x MPL25 413 x MPL30 Fig 10 7 14...

Страница 71: ...BMP 320 Operating Manual Spare parts Assembly plans Assembly plan MPD320 4L26S 1 x MPD320 4 1 96 x MPL26 196 x MPL30 Fig 10 8 15...

Страница 72: ...Operating Manual BMP 320 Spare parts Assembly plans Assembly plan MPD320 4L27S 1 x MPD320 4 1 96 x MPL27 196 x MPL30 Fig 10 7 16...

Страница 73: ...BMP 320 Operating Manual Spare parts Assembly plans Assembly plan MPD320 4L29S 1 x MPD320 4 1 28 x MPL29 178 x MPL30 Fig 10 10 17...

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