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Combi-Oven

MODELS 1.06, 1.10, 2.10
Service Manual

Содержание 1.06

Страница 1: ...Combi Oven MODELS 1 06 1 10 2 10 Service Manual ...

Страница 2: ...nclude glass parts including glass in oven door glass cover bulbs and door gasket Moreover the factory warranty will terminate upon Errors that can be assigned to irregular installation e g electricity water drain air exhaust according to BKI s current installation and service manual Errors and interruptions of operation resulting from irregular operation according to the directions in the user s ...

Страница 3: ...r Connection 5 Exhaust 6 Electrical Connection 6 Drain Connection 7 Adjusting Flaps 8 Setting System Options for CVC Controller 9 Setting System Options for S Controller 10 Setting System Options for VS Controller 15 Initial Checks and Adjustments 17 Maintenance 18 Scheduled Maintenance 18 Troubleshooting 21 Replacement 25 Replacement Parts 26 Assemblies 26 Accessories 53 Notes 57 ...

Страница 4: ... continuous and extreme load Before use and to make the best use of the many facilities and advanced technique of the BKI Combi it is important that you are aware of working ranges and possibilities of application of the steamer We thus recommend you study the user s manual thoroughly before using the steamer By this you can as a user make sure that you achieve optimum cooking results through appr...

Страница 5: ...indicates an imminently hazardous situation which if not avoided will result in death or serious injury This message indicates a potentially hazardous situation which if not avoided could result in death or serious injury This message indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices This me...

Страница 6: ...of the oven or from the motor side Note that the oven can be lifted off the stand Remove the original packaging from the oven Do not remove the foil that covers the surfaces until the oven has been installed as the surfaces are vulnerable to sharp objects such as tools once the foil has been removed Remove all protecting parts that secure the racks in the oven compartment The packing must be destr...

Страница 7: ...the warranty may cease to apply Water Connection As standard the BKI Combi has one water connection To facilitate cleaning and service the oven should be connected with an approved flexible 1 2 hose and the permanent installations should be fitted with a stop tap for the water supply to the oven Before connecting the oven to water flush the water tubes thoroughly Then fit the dirt filter and conne...

Страница 8: ...an be ordered from BKI If an extraction hood is installed in the ceiling above the oven it should project 50 cm over the front of the oven The suction effect should be 400 800m3 h The ventilation motor can be controlled directly from the oven This means that the ventilation starts when a program is started and runs for 5 minutes after the program is finished Electrical Connection An authorized ele...

Страница 9: ...urplus water from the oven compartment Water may occur when steam is used in the oven and when the oven is cleaned An authorized plumber must carry out connection The oven must be connected to an open drain and the connection must end at least 20 mm above the outlet grating or funnel The drain must never end directly under the oven The drain tube must be of stainless steel have a diameter of at le...

Страница 10: ...lly to achieve a uniform baking result Experience shows that the following basic setting produces the best result in the vast majority of cases Air gap setting in mm Type 1 06 and 1 10 Type 2 10 For types 2 10 we recommend that a 10 mm rail be fitted at the top part no O 11 588 ...

Страница 11: ...menu by pressing F1 The following table lists the command options that need to be set to enable proper operation of the BKI Combi CVC Controller System Settings Menu Command Option Settings 1 TEST FUNCTION 2 ENCODE OVEN TYPE 3 SELECT LANGUAGE Only used to troubleshoot oven 2 Autorestart 4 GB 2 Adjust PT100 sensors 3 Set Restart Time The values are factory set by the manufacturer Consult manufactur...

Страница 12: ...Combi Oven Installation 10 Setting System Options for S Controller Refer to the figure below as necessary while using this section ...

Страница 13: ...tart a program that has been interrupted because of power cut Shift by pressing key 3 Oven model A digit between 1 and 6 is shown in the program display 17 1 CM 2 CV 3 BM 4 ST 5 S 6 VS Shift by pressing 17 Voltage 1 or 2 is shown in the core temperature display 8 1 Voltage with 0 2 Voltage without 0 Shift by pressing the core temperature key 9 U2 Selecting Interior Light When the program display 1...

Страница 14: ...emperature 1 or 0 is shown in the time display 1 0 Pre set temperature standard 1 Current temperature during operation Shift by pressing 3 CombiClean The oven size is shown in the temperature display 5 You change between oven sizes by pressing the temperature key 7 Additional Detergent If the oven chamber is not properly clean when the cleaning program is completed it is possible to add additional...

Страница 15: ...be deactivated in the case of installation for demonstration purposes in order to avoid error code 15 The temperature display shows either ON or OFF ON and OFF are selected by pressing 6 Reversing In the reversing function it is possible to set the time before reversing as well as the time of the interval Change between 0 1 and 2 by pressing 17 0 Reversing is switched off and the time is not shown...

Страница 16: ... restart 1 Voltage 1 Oven Model 5 U2 Interior light 5 U3 Leave as is U4 Pre set current temperature 1 CombiClean select your oven size Additional Detergent press manual humidity key until lamp turns on Printer Not applicable U5 Phase Sequence Test OFF Reversing 2 Only with CombiClean models ...

Страница 17: ...e below as necessary while using this section Start Up Window When the computer is switched on it checks all control lamps and segments to make sure that they work Figures appear in the displays The time display shows how U1 is set The temperature display shows the current EPROM version ...

Страница 18: ... because of power cut Shift by pressing key 3 U4 Selecting Pre Set Current Temperature Pre set current temperature 1 or 0 is shown in the time display 1 0 Pre set temperature standard 1 Current temperature during operation Shift by pressing 3 U5 Selecting Phase Sequence Test And Reversing Phase sequence test Phase sequence test is usually always active This alarm can be deactivated in the case of ...

Страница 19: ...ter supply o check and clean dirt filter o reopen water supply o check hand shower and stop tap under the oven Check correct electrical connection Check correct drain connection o check correct mounting of drip tray o check correct fall of hose from drip tray and examine for leaks Check correct exhaust connection Clean the oven Apply the steel oil which is delivered with the oven Oven compartment ...

Страница 20: ...nection o check for irregularities Exhaust o check adjust exhaust plate and motor Oven compartment Annually Check that the fan has been correctly fixed and that it rotates freely Check adjust filter housing and flaps Check interior light Check adjust rack and trolley for rack to ensure that the height of the oven is correct Check nozzle for correct dispersion Heating elements o check gaskets o che...

Страница 21: ...g elements for oven compartment o check insulation for leaks o check for electric leakage megges o check load distribution on phases Steam generator o check for leaks o check for electric leakage in heating elements megges o check load distribution idling on phases o check rubber gaskets at heating elements o check tighten heating elements o check adjust level sensors o descale steam generator Che...

Страница 22: ... steam for approximately 10 min at 194 F e Flush the oven compartment with the hand shower f Check that the water can pass freely through the drain The grating that comes with the oven is to be placed over the drain hole inside the oven Integrated Cleaning Program CVC and S Controllers only a Choose the cleaning program 198 for CVC controller and C for S controller The display says CLEA b Press ST...

Страница 23: ...odes for S or VS controller or messages for CVC controller appear in the display This means that any defects are specified immediately and can be remedied quickly and efficiently which again means fewer interruptions of operation and thus fewer service calls The following list of error codes provides you with a brief description of each error code and an indication as to how the fault can be remed...

Страница 24: ...ar for a short moment at the beginning and at the end of the operating mode Dirt in solenoid valve nozzle or dirt filter hot water connected or defective sensor for condensation The oven can be operated even if the defect is not remedied Check that the oven is connected to cold water Clean solenoid valve nozzle or filter 7 Oven sensor defective The temperature sensor in the oven chamber is defecti...

Страница 25: ...team generator or scale on heating elements The program cannot be used until the defect has been remedied Stop the oven for approx 5 min then resume the program that was interrupted 14 Breaking of phase One or more phases in the power transmission to the oven is lacking possibly due to a defective fuse The program cannot be used until the defect has been remedied Check switchboard Replace defectiv...

Страница 26: ...st Function number ex dd 1 Navigate the functions by pressing the up and down arrow keys The test functions can be interrupted switched off any time by pressing the Storage key key The output can be switched on and off constantly by pressing the ON OFF key or you can switch the output on and off by pressing the Manual key List of Test Functions Number Description Controller without this feature Co...

Страница 27: ...min and max Temperature key water in CM and Core temperature key water out ST dd 22 Thermal cutout 305 C ON appears if OK OFF if interrupted or a wiring defect has occurred dd 23 Thermal cutout fan motor ON appears if OK OFF if interrupted or a wiring defect has occurred dd 24 Contacts in damper motor ON appears when the contacts are connected and OFF if interrupted Replacement Changing halogen la...

Страница 28: ...al BKI sales and service representative Before calling please note the serial number model number and voltage on the rating tag affixed to the unit Assemblies Door POS TYPE QTY BKI PART NO DESCRIPTION 1 1 06 1 GL0295 Interior glass 1 1 08 1 Interior glass 1 1 10 1 GL0296 Interior glass 1 1 12 1 Interior glass 1 1 16 1 Interior glass 1 1 20 1 Interior glass ...

Страница 29: ... 5 1 12 1 Exterior glass black 5 1 16 1 Exterior glass black 5 1 20 1 Exterior glass black 5 2 10 1 GL0294 Exterior glass black 5 2 14 1 Exterior glass black 6 All 4 WSH259 Washer 7 All 4 SCR416 Screw M5 8 All 4 F0180 Cover cap black 9 All 2 4 HN0311 Clamp 10 All 2 4 HN0312 Screw 11 All 2 4 HN0313 Rubber washer 11A All 2 4 HN0314 Washer 12 All 2 HN0315 Stopper plastic 13 1 06 1 G0307 Door seal 13 ...

Страница 30: ...Combi Oven Replacement Parts 28 Drip Tray ...

Страница 31: ...1 2 10 1 DT0008 Drip tray IA All 1 DT0007 Discharge tray 2 All 1 H0099 Hose 2A All 1 F0183 Clamp 3 All 1 F0184 Holder 4 All 4 Screw 4A All 2 Washer 5A 1 06 1 10 1 DT0005 LH Drip slide 5A 2 10 1 DT0006 LH Drip slide 5B 1 06 1 10 1 DT0010 RH Drip slide 5B 2 10 1 DT0011 RH Drip slide 6 All 2 HN0312 Screw ...

Страница 32: ...Combi Oven Replacement Parts 30 Front ...

Страница 33: ...N0304 Bushing 6 All 1 HN0305 Spring 7 All 1 HN0306 Washer copper 8 All 1 HN0307 Hinge lower 9 All 2 Cover for catch 10 All 2 Screw 11 All 2 Washer spring 12 All 2 Washer 13 All 1 C0506 Catch 14 All 1 S0349 Sensor inductive 14A All 3 Plastic nut 14B All 1 Sealing 15 All 1 Stopper plastic 15A All 4 Plastic plug 16 All 1 FT0535 Socket for probe 17 All 1 HN0308 Grating for drain ...

Страница 34: ...Combi Oven Replacement Parts 32 Heating Elements Model 1 06 ...

Страница 35: ...cement Parts 33 POS TYPE QTY BKI PART NO DESCRIPTION 1 1 NZ0005 Nozzle elbow 2 3 x 208V 6 C0106 Heating element 1300W 3 4 Pipe holder 4 10 Washer 5 6 Screw 6 1 T0093 Temperature sensor 7 6 Washer 8 6 Gasket 9 1 Washer ...

Страница 36: ...Combi Oven Replacement Parts 34 Heating Elements Model 1 10 ...

Страница 37: ... element 1650W 2 All 1 NZ0005 Nozzle elbow 3 3 x 208V 2 C0104 Heating element 1650W 4 All 4 Pipe holder 5 All 10 Washer 6 All 10 Screw 7 3 x 208V 2 C0105 Heating element 3300W 8 3 x 208V 1 C0102 Heating element 3300W 9 All 1 T0093 Temperature sensor 10 All 6 Washer 11 All 6 Gasket 12 All 1 Washer ...

Страница 38: ...Combi Oven Replacement Parts 36 Heating Elements Model 2 10 ...

Страница 39: ...ment 3300W 2 All 1 NZ0005 Nozzle elbow 3 All 8 Pipe holder 4 3 x 208V 2 C0104 Heating element 1650W 4A All 9 Washer 4B All 17 Washer spring 4C All 17 Screw 5 3 x 208V 4 C0105 Heating element 3300W 6 3 x 208V 1 C0103 Heating element 1650W 7 All 9 Gasket 8 All 1 T0093 Temperature sensor 8A All 1 Washer ...

Страница 40: ...Combi Oven Replacement Parts 38 Motor ...

Страница 41: ...Screw MIO 10 1 06 1 Filter housing 10 1 08 1 Filter housing 10 1 10 1 Filter housing 10 1 12 1 Filter housing 10 1 16 1 Filter housing 10 1 20 2 Filter housing 10 2 10 1 Filter housing 10 2 14 1 Filter housing 11 1 06 4 Flap 11 1 08 4 Flap 11 1 10 4 Flap 11 1 12 4 Flap 11 1 16 4 Flap 11 1 20 8 Flap 11 2 14 4 Flap 12 All X Screw M6 12A All X Washer 14 All 2 Stop plate 14A All 2 Stop plate 15 All 2 ...

Страница 42: ...Combi Oven Replacement Parts 40 Solenoid Valve ...

Страница 43: ... 2 L 2 All 1 SV0011 Solenoid valve 2 way 3 4 All 1 Connection 5 All 2 Screw M4 5A All 2 Washer 6 All 1 T connector 7 All 1 Ball valve 8 All 1 Reducing 9 All 1 Nipple 10 All Elbow 11 All 2 Nipple elbow 12 All 4 Clamp 13 All 6 ft Hose 14 All Bracket 15 All 2 Screw M5 All Nozzle and cooling ...

Страница 44: ...Combi Oven Replacement Parts 42 Condensation Drain ...

Страница 45: ...RIPTION 1 All 5 ft Hose 1 A All 2 Clamp 2 All 1 Nipple Elbow 3 All 1 Extension tube 4 All 1 Nozzle 5 1 06 1 10 1 Manifold 5 2 10 1 Manifold 6 All 1 Washer 7 All 1 T0092 Temperature sensor 8 All 1 Screw 9 All 1 Washer spring 10 All 1 Washer 11 All 1 HN0339 O ring ...

Страница 46: ...Combi Oven Replacement Parts 44 Exhaust Vent ...

Страница 47: ...Parts 45 POS TYPE QTY BKI PART NO DESCRIPTION 1 All 1 Shaft 2 All 1 M0081 Damper motor 3 All 1 Arm 3A All 1 Screw 4 All 1 V0021 Valve 5 All 2 Locking ring 6 All 4 Washer M5 7 All 2 Gasket 8 All 1 Tube for damper 9 All 2 Screw ...

Страница 48: ...Combi Oven Replacement Parts 46 Computer Controller ...

Страница 49: ...044 CP0042 Computer CVC Model Computer S Model Computer VS Model 2 All 1 C0742 C0745 C0746 Touch Pad CVC Model Touch Pad S Model Touch Pad VS Model 3 All 10 Nut plastic M3 4 All 10 Washer M3 5 All 2 Screw 6 All 6 Self locking nut 7 All 6 Spacer 8 All 1 Washer fibre Shown on opposite page ...

Страница 50: ...Combi Oven Replacement Parts 48 Wiring Harness ...

Страница 51: ...4C All 2 FH0010 Fuse holder 5 All 2 F0176 Fuse 0 8A 5 All 2 F0177 Fuse 3A 5A All 2 F0178 Fuse 8A 6 All 3 TB0061 Terminal block 6A All 1 Stop 7 All 1 Plate 8 1 06 1 10 2 R0165 Contactor K1 K2 8 2 10 2 R0167 Contactor K1 K2 8A ALL 1 R0164 Contactor K3 9 All 1 T0094 Temp circuit break 9A All 2 Washer 9B All 2 Screw 9C All 6 ft Flex hose black 10 All 1 B1006 Buzzer 11 All 1 RC block for motor 12 All 1...

Страница 52: ...Combi Oven Replacement Parts 50 Interior Light ...

Страница 53: ...KI PART NO DESCRIPTION 1 All 3 12 Screw 2 All 1 4 GL0287 Lamp glass 3 All 1 4 HN0336 Gasket 4 All 1 4 B0562 Halogen lamp 5 All 1 4 HN0337 Lamp housing 6 All 1 4 Socket 6A All 2 8 Screw 6B All 1 4 Washer 6C All 1 4 Nut 7 All 1 2 Porcelain connector ...

Страница 54: ...Combi Oven Replacement Parts 52 Hand Shower and Probe ...

Страница 55: ...ection 4 All 2 Spring for hand shower 5 All 1 HN0338 Hose 6 All 2 HN0329 Clamp plastic 7 All 1 HN0330 Terminal plastic 7A All 6 Screw 8 All 1 C0741 Probe core temp 9 All 1 Socket All 1 HN0332 Cleaning Accessory Kit Accessories DESCRIPTION PART NO PICTURE 1 10 Grid Shelf R0094 2 10 Grid Shelf R0095 6 Bird Chicken Rack R0096 ...

Страница 56: ...Combi Oven Replacement Parts 54 DESCRIPTION PART NO PICTURE 8 Bird Chicken Rack R0097 Kit Filter Housing Clear FX0001 Scale Stick FX0002 Bracket Kit for Housing FX0003 ...

Страница 57: ...i Oven Replacement Parts 55 DESCRIPTION PART NO PICTURE Wrench Filter Housing FX0004 Housing Clear FX0005 Rack Slides Type 1 06 only Rack Slides Type 1 10 only R0091 R0092 Rack Cassette Type 2 10 only R0093 ...

Страница 58: ...rts 56 DESCRIPTION PART NO PICTURE Rack Trolley without drip tray shown Rack Trolley with drip tray 104225A 104226A Wall Brackets Extraction Hood These accessories are not stocked Call BKI Customer Service to special order this ...

Страница 59: ...Combi Oven Notes 57 Notes ...

Страница 60: ...P O Box 80400 Simpsonville S C 29680 0400 USA http www bkideas com Made and printed in the U S A LI0199 0804 ...

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