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User’s Manual 

SMP6300II 

Thermal Printer Mechanism 
Rev. 

2.00 

 

 

 

 

 

http://www.bixolon.com

 

Содержание SMP6300II

Страница 1: ...User s Manual SMP6300II Thermal Printer Mechanism Rev 2 00 http www bixolon com...

Страница 2: ...on 1 00 14 11 17 M W LEE J S LEE J T KIM 1 01 16 10 26 J M LEE M J LEE J S LEE 15 21 22 18 Add specification by TPH manufacturer Add Step motor code 1 01 17 01 24 M W LEE J S LEE J S LEE 44 Cutter sen...

Страница 3: ...idth SLT 0 5ms line 26 5 10 4 Thermistor specifications 27 5 10 5 Detection of abnormal temperature of thermal head 28 6 Step Motor Paper Feed 29 6 1 Specifications 29 6 2 Example drive circuits 29 6...

Страница 4: ...jamming of moving 55 12 1 Designing the structure to clear the condition using tools 55 12 1 1 Designing the structure to clear the condition using tools 55 12 1 2 Designing the structure to clear the...

Страница 5: ...tact sales department of BIXOLON if it is to be used for products with higher responsibilities involved with injury to body or life and property loss as additional design or performance verification w...

Страница 6: ...ng the thermal paper design the structure with a cover on outer case or attach a warning label to warn the users for safe operation c Precautions with portable blade drive Set the control so the motor...

Страница 7: ...he printer mechanism The printer mechanism has many sharp corners and rough surface on the metal parts Design the outer case so that users do not get injured by touching the sharp edges and attach a l...

Страница 8: ...S IC for CLK LAT DI STB signals of the thermal head g Do not use STB terminal while turning on or off the power or when the printer is not printing h Always monitor the platen roller block detection s...

Страница 9: ...anism because of accumulated heat in the step motor Therefore when there is a need to print for longer than few minutes stop the printing in the middle and restart printing after the step has sufficie...

Страница 10: ...on the input and output resistance value Refer to the paper sensor detection sample external circuits in 7 1 3 Check performance by actually using the device y When initially turning on the power afte...

Страница 11: ...l head touches with the roller without paper for long time If this occurs take out the platen roller and install the paper again before using it b Do not clean the coating of the cutter moving cutter...

Страница 12: ...ting and cutting after removing the completely cut thermal paper If the printing or cutting continues without removing the cut paper it might cause a problem such as a paper jam or to the cutting pape...

Страница 13: ...high density printing head of 8 dots mm Small and economic size Printing function and cutting function are combined into a small sized system No cutter jam Cutter jam does not occur due to paper jam...

Страница 14: ...cutting type Guillotine Paper cutting method Full cut and Partial cut Cutter operating time Approx 0 5s cycle Cutting period Max 30 cuts min Paper feeding load Max 100gf Product life at 25o C and rat...

Страница 15: ...Rev 2 00 15 SMP6300II Operating conditions For temperature humidity Printer can be operated Printing quality is guaranteed...

Страница 16: ...Rev 2 00 16 SMP6300II 2 Disassembly diagram...

Страница 17: ...Y 7 KM05 00037A Gear Deceleration B POM White 1 Y 8 KM04 00660B Gear Deceleration C POM Blue 1 Y 9 KM05 00046B Frame Gear POM 1 Y 10 KC05 00015A Screw Machine M1 7 3 1 N 11 KC05 00012A Screw Taptite M...

Страница 18: ...aten roller detector switch 17 Vset TPH Supply voltage 18 Vset TPH Supply voltage 19 Vset TPH Supply voltage 20 Vset TPH Supply voltage 21 NC No connection 22 CLK TPH Clock 23 nLAT TPH Latch 24 nSTB2...

Страница 19: ...ld cause shorting failures between the terminals due to the peeling of FPC plated film ZIF type connectors must be used 4 2 FPC aux cable BMS option PIN NO SIGNAL Description 1 BMS_IN Black Mark senso...

Страница 20: ...of the CLK After transferring one line of data the data is stored to the latch register by making the LAT signal Low Depending on the stored printing data the thermal device is activated by making STB...

Страница 21: ...NUMBER 5 3 Printing position of transferred data Block No STB number Heating element number Dots STB 1 STB1 1 192 192 2 STB2 193 320 128 3 STB3 321 448 128 4 STB4 449 576 128 No STB number Heating el...

Страница 22: ...Rev 2 00 22 SMP6300II 5 4 Dimensions of thermal device...

Страница 23: ...IL 1 5 SI CLOCK LATCH Low input current of Strobe L IIL STB 165 at 5V L IIL STB 66 at 3 3V CLOCK frequency t3 16 MHz See 5 6 CLOCK Pulse width t4 28 See 5 6 SI CLOCK Setup time t5 10 See 5 6 CLOCK SI...

Страница 24: ...0II 5 6 Thermal Head Drive Timing Diagram Caution Vset can fluctuate in big amplitude if the sufficient driver output delay time cannot be guaranteed Design the circuit so that Vset does not exceed th...

Страница 25: ...Voltage VDD 7V Include Peak Voltage Logic Input Voltage Vin 0 5 VDD 0 5 5 8 Head Supply Voltage Input voltage on TPH side is as follows Item Voltage range Head drive voltage VH 24V 10 Head logic volt...

Страница 26: ...rgy with the thermal head for the temperature changes of the thermal head and installation environment temperature Stop printing if the detected temperature exceeds 60 Pulse width per period is calcul...

Страница 27: ...al Requirements 1 Resistance R25 30 k 5 at 25 2 B value 3950 K 2 RX R25 EXP B 1 TX 1 T25 T Absolute Temperature Temperature R std k Temperature R std k 20 316 97 45 13 03 15 234 22 50 10 75 10 175 07...

Страница 28: ...y Detection of abnormal temperature through hardware H_TMP The thermal head might overheat if the software to detect abnormal temperature does not operate properly if there are problems in the control...

Страница 29: ...3V Drive circuit VM0 OUT1A PHASE2 VM1 VM2 VCC I02 I12 I01 I11 PHASE1 PS VREF1 VREF2 MTH2 CR1 CR2 GND GND PGND OUT1B OUT2A OUT2B MTH1 RNF1 RNF1_REF RNF2_REF RNF2 3 3V 24VH 24V 21 11 100 10 16v GND GND...

Страница 30: ...ted in order to prevent overheating of the motor When driving the motor continuously make sure to conform to the drive ratio 30 Maximum drive time 120 seconds 1601 pps Pause time during between maximu...

Страница 31: ...H H L L PH2 H L L H H High L Low Precaution in designing motor control circuit and software Caution In order to stop the motor apply excitation for one step period using the same phase as the last ph...

Страница 32: ...ting the motor is as follows Produce the step signal start time Produce the first step during the first step acceleration time Produce the second step during the second step acceleration time Produce...

Страница 33: ...15 1 227 51 1 401 714 87 1 805 554 16 837 1 195 52 1 412 708 88 1 815 551 17 858 1 166 53 1 425 702 89 1 825 548 18 879 1 138 54 1 437 696 90 1 835 545 19 899 1 112 55 1 449 690 91 1 842 543 20 919 1...

Страница 34: ...VCEO 30 V Emitter Collector Voltage VECO 3 V Collector current Ic 20 Collector power consumption Pc 50 Operating temperature TOPR 25 85 Storage temperature TSTG 30 100 7 1 2 Electrical Characteristics...

Страница 35: ...10 F 68 F 100 PE_SENSOR 5V 0 25VDC Ground 10 LM393 50 SG 105F 180 F 10 48 PS_IN 49 Printer side PS_OUT GND 10 Paper detection Signal level of paper detection sensor PS_OUT Paper is detected Low Paper...

Страница 36: ...N 2 3 Printer side BMS_OUT GND 10 1 Black mark detection Signal level of black mark detection sensor BMS_OUT black mark is detected High black mark is not detected Low Caution As the detection voltage...

Страница 37: ...ndition So chattering protection circuit in hardware or chattering protection program in software is compulsory and the performance should be tested by actual device first Platen Roller Block Signal l...

Страница 38: ...Cut 1 000 000 times Guaranteed life depends on the thickness of the paper Cutting period less than 30 cycle min Cutting speed maximum 0 5sec 1 Cycle Environment condition Operation temperature and hu...

Страница 39: ...ensor ON Full cut Forward full cut 121 step CUT_SENSOR ON OFF Backward full cut 25 step Hold time 17ms Partial cut Forward partial cut 85 steps after Sensor OFF Backward partial cut 25 steps after Sen...

Страница 40: ...ve Circuits 3 3V Drive Circuits VM0 OUT1A PHASE2 VM1 VM2 VCC I02 I12 I01 I11 PHASE1 PS VREF1 VREF2 MTH2 CR1 CR2 GND GND PGND OUT1B OUT2A OUT2B MTH1 RNF1 RNF1_REF RNF2_REF RNF2 3 3V 24VH 21 11 100 10 1...

Страница 41: ...D VREF1 VREF2 RC1 RC2 I02 I01 I12 I11 LOGIC LOAD PHASE1 PHASE2 GROUND GROUND OUT1A OUT1B OUT2A OUT2B SENSE1 E1 SENSE2 E2 100 100 7 4 2 Auto Cutter Sensor Home Sensor Absolute max ratings Ta 25 Paramet...

Страница 42: ...5V Output Collector current IC 0 1 5 VCE 5V IF 5 Dark current ICEO 0 1 VCE 10V Collector emitter saturation voltage VCE sat 0 4 V IF 20 Ic 0 1 Rise time Fall time tf tr 50 150 Vcc 5V Ic 0 1 RL 1 Sens...

Страница 43: ...tion Command Cutter_ Sensor H 1 Forward 1 Step Step_ Counter If Step_ Counter 50 Cutter Error Cutter_ Sensor L 1 Yes Forward X Steps Partial Cut X 85 Full Cut X 121 Cutter_ Sensor H 1 17 msec Stop Bac...

Страница 44: ...time usec 1 237 4224 2 252 3968 3 269 3712 4 289 3456 5 313 3200 6 340 2944 7 372 2688 8 411 2432 9 446 2240 10 488 2048 11 521 1920 12 558 1792 13 579 1728 14 601 1664 15 625 1600 16 640 1562 17 657...

Страница 45: ...eding stop Feeding stop Feeding Feeding CUT_SENSOR 7 5 Operating Sequence FEED_1A FEED_2A FEED_1B FEED_2B stop start 1 step first dot line 2 step second dot line CLK DAT nLAT nSTB1 nSTB2 nSTB3 nSTB4 C...

Страница 46: ...Mounting Position 8 1 1 Method of mounting the printer mechanism The following picture shows the dimensions required to set the position and mount the printer mechanism Fig 8 1 Position holes and bos...

Страница 47: ...Rev 2 00 47 SMP6300II Fig 8 2 Dimension related to mounting...

Страница 48: ...rinting quality paper tilting paper jam or printing noise Mount the printer on a flat surface and set the printer so that it does not move Care must be taken to avoid damage in FPC such as folding or...

Страница 49: ...t system of the platen roller block of the outer case and the position of the platen roller block must be within the shaded area in Fig 8 4 8 3 2 Mounting position of the platen roller block The plate...

Страница 50: ...re that determine the mounting position of the platen roller block are important numbers that define the mounting performance of platen roller block and cutting status and these dimensions must be con...

Страница 51: ...ation by actually using the device Design the secure door pivot system as the force is applied to the outer case while installing or removing the platen roller block Use shaft materials for the pivot...

Страница 52: ...9 Recommended Placement of Thermal Paper Design the path of the paper in printer mechanism as shown in Fig 9 1 Fig 9 1 Paper Path The distance between the paper detection sensor and head heating line...

Страница 53: ...n of the platen roller block removal lever Take precautions with the following while designing lever or button for removing the platen roller block Design the operating area of the lever so that the p...

Страница 54: ...he center axis of the roll paper to be parallel with the printer mechanism so that the paper is not shifted to the side axis during printing Conduct sufficient verification by actually using the devic...

Страница 55: ...ar the condition then select and design one of the four methods to clear the cutter jam condition 12 1 Designing the structure to clear the condition using tools 12 1 1 Designing the structure to clea...

Страница 56: ...hole When the cutter jam is cleared pressing the button will cause idle spinning in this case stop pressing the button Operating load of the push button is about 2 5 kgf 12 1 2 Designing the structure...

Страница 57: ...er operation by impact or other causes Recommended projected length Max 4 0 mm Secure the space with the outer case to avoid interference while operating the push button lever Otherwise it might cause...

Страница 58: ...wheel optional specifications When designing the structure to clear a cutter jam with knob wheel install the device to open the case to secure the space for operating the knob wheel by hand When cutte...

Страница 59: ...case of a size so the hand driver can be inserted Fig 12 8 Example using hand driver and the recommended size of the hole When the cutter jam occurs turn the hand driver in the direction of the arrow...

Страница 60: ...Secure enough space so that paper exit is free from external force during printing Among the dimensions shown in Fig 13 2 especially incorrect dimension about 2 2 5mm 12 6 0 1 and 31 may cause proble...

Страница 61: ...cutter blade so that the moving cutter blade does not interfere with the paper exit Design the paper exit of a size so that human fingers cannot enter Otherwise people may get injured by the cutter Th...

Страница 62: ...rling effects and check performance When designing the outer case secure enough space for the parts close to the printer mechanism except for parts that are connected to the mechanism directly so that...

Страница 63: ...d FG of the outer case as short as possible Connect the frame ground FG of the outer case to the earth hole of the platen roller block Use the metal screws screws and star washers coated with nickel a...

Страница 64: ...pecifications Refer to the dimensions in the following picture when using black mark function Fig 17 1 Dimensions related to black mark and recommended size of black mark The distance from the photo s...

Страница 65: ...al paper 18 3 Procedure to clear thermal paper jam Press the release lever of the platen roller block Separate the platen roller block from the printer mechanism and move it up Remove the jammed paper...

Страница 66: ...elasticity in an environment of high humidity which causes problems in printing and cutting Check the performance sufficiently in high humidity situations 18 6 Cleaning thermal head The thermal head...

Страница 67: ...Rev 2 00 67 SMP6300II 19 Appearance and Dimensions Mechanical Device Assembly Excluding Platen Roller Block...

Страница 68: ...Rev 2 00 68 SMP6300II Mechanical Device Assembly Including Platen Roller Block...

Страница 69: ...Rev 2 00 69 SMP6300II Platen Roller Block...

Страница 70: ...v 2 00 70 SMP6300II Product Approval Product Approval Sheet Product Name SMP6300II Manufacturer BIXOLON Product Specifications SMP6300II User s Manual Rev 2 00 Customer Approved Date Approver Signatur...

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