background image

ST-150-2

6

EN61000-6-3:2007 +A1:2011, emission standard for residential, commercial
and light-industrial environments

The compressor module internally supplies the voltage
to peripheral devices (solenoid valves, slider position
indicator, oil monitoring and/or oil heater) and to the ter-
minal strips CN7 to CN12.

Phase monitoring fuse F24

The HS. and CS. compressors incorporating the com-
pressor module are equipped with the F24 fuse in the
terminal box. It protects the phase monitoring lines.
Such a fuse is also required with open compressors
between module housing and motor terminal box when
the phase monitoring function of the compressor mod-
ule is used.

Technical data of the installed fuse:

• Rated current 1 A

• Release speed FF (very quick acting)

• Rated breaking capacity of 50 kA at 700 V AC

• Dimensions 6.3 x 32 mm

4

Control and monitoring functions

4.1

Control functions

The CM-SW-01 compressor module controls the capa-
city control and the adjustment of the internal volume
ratio (V

i

).

Capacity control

The module continuously adjusts the compressor capa-
city according to the set point of the superior system
controller. With the HS.95, OS.95 and CSW105 com-
pressors, this is done by switching both solenoid valves
CR+ and CR- of the capacity control slider or with other
compressors, by switching the 4 capacity regulators.

Adjustment of the internal volume ratio (V

i

)

The module automatically sets the most suitable V

i

 in

each case. To this end, it evaluates the slider position
and the current operating conditions by means of integ-
rated algorithms.

Unloaded compressor start

When the device is switched off, the compressor mod-
ule positions the control slider and the V

i

 slider in a way

to ensure an unloaded start of the compressor.

Oil return in OS. and HS. compressors

A option the compressor module may measure out the
returned oil amount. It triggers the solenoid valve in the
oil return line (Y9).

Oil heater in CS. compressors

The module maintains the oil temperature 20 K above
the saturation temperature of the refrigerant. Also dur-
ing standstill , it switches the oil heater on and off. This
increases the total efficiency of the system.

Control of the motor contactors at compressor start

The compressor control module controls the activation
and deactivation times of the motor contactors.

Star-delta motor: The contact at terminal CN2:2 (K1
Control) closes 1 second after the release signal and
reopens after further 2 seconds. The contact at terminal
CN2:1 (K2 Control) closes 1.5 seconds after the re-
lease signal and remains closed until the compressor is
shut off.

Motor for direct on-line start: The contact at terminal
CN2:2 (K1 Control) closes 1 second after the release
signal and reopens when the compressor is shut off.
The contact at terminal CN2:1 (K2 Control) is not used.
For soft start and operation with frequency inverter,
only one motor contactor is required.

In case of open drive compressors or spare part mod-
ules the time relay control needs to be set with the
BEST SOFTWARE according to the motor used, see
chapter Selecting the motor start function, page 16.

4.2

Monitoring and protective functions

The compressor module monitors the signals from sev-
eral sensors located on the compressor:

Monitored
function

Com-
pressor

Measuring sensor

Application
limits:

Condens-
ing and
evapora-
tion tem-
perature

All

Low pressure and high
pressure transmitters (B7
and B6)

Low pres-
sure

All

Low pressure transmitter
(B7)

High pres-
sure

All

High pressure transmitter
(B6)

Содержание ST-150-2

Страница 1: ...sor module screw compressors Translation of the original document English 2 Verdichtermodul f r Schraubenverdichter Originaldokument Deutsch 17 CM SW 01 Electrically skilled installer Elektrisch unter...

Страница 2: ...6 Connecting cables 11 6 1 Required electrical connections to CM SW 01 11 6 2 Optional electrical connections 12 6 3 Connecting system controller 12 6 3 1 Control via Modbus interface 12 6 3 2 Contro...

Страница 3: ...ns of the compressor must be followed in addition to this Tech nical Information Always keep the operating instructions and this tech nical information in the vicinity of the refrigeration sys tem dur...

Страница 4: ...15 50 60 Hz max 2 5 A C300 Connection for high pressure switch F5 Terminal strip CN3 115 230 V 10 15 50 60 Hz max 2 5 A Terminal 1 Output NO contact Terminal 2 Input HS and OS compressors Voltage sup...

Страница 5: ...ble cable bushings in the module housing OS 95 Screwed joints 1 x M20x1 5 for 1 cable with clamping range 8 to 13 mm 1 x M16x1 5 for 1 cable with clamping range 5 to 10 mm Blind caps 1 x M25x1 5 and 1...

Страница 6: ...tions the control slider and the Vi slider in a way to ensure an unloaded start of the compressor Oil return in OS and HS compressors A option the compressor module may measure out the returned oil am...

Страница 7: ...ontroller B5 Slider position indicator SPI B6 High pressure transmitter B7 Low pressure transmitter F1 Main fuse F2 Compressor fuse F3 Control circuit fuse F5 High pressure switch Abbr Component F8 Oi...

Страница 8: ...0 K1 10 K2 11 F13 8 K3 12 F17 230V T1 F3 4A T PE S1 01 F13 2 H10 2 2 2 K1 K2 K3 12 Y11 Y2 Y12 4 4 4 25 orange F8 Modbus RS485 PE 0 10V 1 2 CT 1 CT 2 CN8 B5 5 5 5 K3 11 PE F5 P Y1 R1 230 V 1 2 3 7 8 9...

Страница 9: ...charge gas temperature sensor R10 Optional temperature sensor S1 Control switch on off S2 Reset of CM SW 01 T1 Control transformer example for 230 V re quired according to EN60204 1 Y4 Solenoid valve...

Страница 10: ...8 7 6 5 13 12 11 10 9 14 15 16 17 18 19 20 21 22 S2 F2 L1 L2 L3 PE F1 Q1 1 0 K2 11 M3 K3 12 F17 230V T1 F3 4A T PE S1 01 F13 2 B2 H10 W1 V1 U1 V2 U2 W2 M1 2 2 2 K1 K2 K3 12 Y11 Y5 Y12 4 4 4 31 grey gr...

Страница 11: ...be designed as a safety pressure cut out or only as pressure cut out The software con trolled monitoring of the compressor module via the high pressure transmitter B6 does not sufficiently en sure th...

Страница 12: ...terminal strip CN14 see chapter Schematic wiring diagram for CSW105 page 7 or see chapter Schematic wiring diagram for OS 95 page 9 In this case the operating parameters can be mon itored via Bluetoo...

Страница 13: ...ference The warning refers exclusively to the critical operating con dition of the compressor Critical alarm The cut out value is exceeded The yellow LED lights up If the corresponding measured value...

Страница 14: ...ture evaporation temperature 120 s 2 K within the application lim its 2 K outside the application limits CM SW 01 locks out after 30 seconds 4 K outside the application lim its CM SW 01 locks out imme...

Страница 15: ...t BEST SOFTWARE 1 Click the NEW button 2 Select CM SW 01 3 Click the CONNECT button 4 The following selection appears BEST CONVERTER or BLUETOOTH Selection BEST CONVERTER Click the CONNECT button The...

Страница 16: ...the system design these val ues may need to be adjusted The high pressure can not be increased further Setting new limit values in the BEST SOFTWARE Enter new limit values via CONFIGURATION window PRO...

Страница 17: ...ST 150 2 17...

Страница 18: ...alter 28 6 Kabel anschlie en 28 6 1 Erforderliche elektrische Anschl sse an das CM SW 01 28 6 2 Optionale elektrische Anschl sse 29 6 3 Anlagenregler anschlie en 29 6 3 1 Steuerung ber Modbus Schnitts...

Страница 19: ...triebsanleitung des Verdichters eingehalten werden Betriebsanleitung und diese Technische Information w hrend der gesamten Verdichterlebensdauer an der K lteanlage verf gbar halten 2 1 Autoriertes Fac...

Страница 20: ...A C300 Anschluss f r Hochdruckschal ter F5 Klemmleiste CN3 115 230 V 10 15 50 60 Hz max 2 5 A Klemme 1 Ausgang Schlie kontakt Klemme 2 Eingang HS und OS Verdichter Spannungsversorgung des op tionalen...

Страница 21: ...weise UV oder und lbest ndig Verf gbare Kabeldurchf hrun gen in das Modulgeh use OS 95 Verschraubungen 1 x M20x1 5 f r 1 Kabel mit Klemmbereich 8 bis 13 mm 1 x M16x1 5 f r 1 Kabel mit Klemmbereich 5 b...

Страница 22: ...e Leistung des Verdichters entspre chend dem Sollwert des bergeordneten Anlagenreg lers kontinuierlich an Dazu schaltet es bei den HS 95 OS 95 und CSW105 Verdichtern die beiden Magnet ventile CR und C...

Страница 23: ...und Ver dampfung stempera tur alle Nieder und Hochdruckmes sumformer B7 und B6 Nieder druck alle Niederdruckmessumformer B7 Hochdruck alle Hochdruckmessumformer B6 Druckga stempera tur HS OS Druckgast...

Страница 24: ...tz Stern Dreieck K2 Dreiecksch tz Stern Dreieck K3 Sternsch tz Stern Dreieck K4 Hilfsrelais M1 Verdichter Q1 Hauptschalter R1 lheizung R2 ltemperaturf hler R3 8 Temperaturf hler im Motor R10 Optional...

Страница 25: ...0 K1 10 K2 11 F13 8 K3 12 F17 230V T1 F3 4A T PE S1 01 F13 2 H10 2 2 2 K1 K2 K3 12 Y11 Y2 Y12 4 4 4 25 orange F8 Modbus RS485 PE 0 10V 1 2 CT 1 CT 2 CN8 B5 5 5 5 K3 11 PE F5 P Y1 R1 230 V 1 2 3 7 8 9...

Страница 26: ...kgastemperaturf hler R10 Optionaler Temperaturf hler S1 Steuerschalter ein aus S2 Entriegelung des CM SW 01 T1 Steuertransformator Beispiel f r 230 V erfor derlich gem EN60204 1 Y4 Magnetventil Leistu...

Страница 27: ...7 6 5 13 12 11 10 9 14 15 16 17 18 19 20 21 22 S2 F2 L1 L2 L3 PE F1 Q1 1 0 K2 11 M3 K3 12 F17 230V T1 F3 4A T PE S1 01 F13 2 B2 H10 W1 V1 U1 V2 U2 W2 M1 2 2 2 K1 K2 K3 12 Y11 Y5 Y12 4 4 4 31 grey gra...

Страница 28: ...en Verdichter muss nach EN378 ein Hochdruck schalter F5 zur Sicherheitsabschaltung in der Sicher heitskette vorgesehen werden Je nach K ltemittelf ll menge muss er als Sicherheitsdruckbegrenzer oder n...

Страница 29: ...ul je nach Bedarf ein und ausgeschaltet wird 6 3 Anlagenregler anschlie en 6 3 1 Steuerung ber Modbus Schnittstelle Kabel an Klemmleiste CN14 einstecken oder anschlie en siehe Kapitel Prinzipschaltbil...

Страница 30: ...h auf den kritischen Betriebszustand des Verdichters Kritischer Alarm Critical Der Abschaltwert ist berschritten Die gelbe LED leuchtet Wenn der betreffende Grenzwert innerhalb der jeweiligen Verz ger...

Страница 31: ...SOFTWARE im Men ALAR ME Schaltfl che ZUR CKSETZEN 8 Betriebsparameter mit der BEST SOFTWARE berwachen Die BEST SOFTWARE bietet einen umfassenden Zu gang zu allen Betriebsdaten und Steuerparametern un...

Страница 32: ...KONFIGURATION 8 2 1 Motoranlauffunktion ausw hlen Das Verdichtermodul steuert die Ein und Abschaltzei ten der Motorsch tze Mit der BEST SOFTWARE kann zwischen Stern Dreieck Teilwicklungs oder Direkta...

Страница 33: ...ameter berpr fen und bei Bedarf anpassen 8 3 Datenaufzeichnung Alle berwachten Betriebsparameter sowie alle Alarm meldungen werden intern gespeichert alle Betriebsparameter in 5 oder 10 Sekunden Inter...

Страница 34: ...ingen Germany Tel 49 0 70 31 932 0 Fax 49 0 70 31 932 147 bitzer bitzer de www bitzer de Subject to change nderungen vorbehalten Toutes modifications r serv es 80311802 08 2017 80311802 08 2017 Subjec...

Отзывы: