Bioprom MPT-AIR BIO PID Скачать руководство пользователя страница 4

1 INTRODUCTION 

 

1.1 Product Purpose and Delivery Set 

AIR BIO PID control unit (hereinafter referred to as Controller) is designed for 

control  of  the  Central  Heating  Boiler  equipped  with  the  burner  and  worm  feeder.  The 
Controller  controls  smooth  change  of  the  fan  power,  Central  Heating  pump  and  hot 
water supply  pump  switch on, as  well  as widely  used in pellet  burners  with  automatic 
firing.  

Owing  to  the  capability  of  connecting  expansion  modules  to  AIR  BIO  PID 

Controller  via  RS  485  interface,  the  Controller  is  able  to  operate  the  mixer  valve  of 
three-or-four-way valve and the additional mixing pump. In addition, GSM module can 
be  connected  to  the  Controller,  and  this  module  is  used  for  control  of  the  boiler 
operation through mobile network.  

AIR BIO PID Controller can also work along with the room thermostat working 

based on the principle: on/off. 

AIR BIO PID controls two independent processes:  
а) temperature regulation: 
PID algorithm sets the required boiler capacity to obtain the needed temperature, 

what results in no violent changes of temperature in the chimney hole as well as in the 
combustion  chamber.  The  burning  process  can  be  permanent  without  breaks  with 
capacity from 5% (keeping fire state) up to 100% (maximum boiler capacity). 

б) combustion process regulation: 
Automatic fuel dosing. The software automatically changes fuel amount.  
AIR BIO PID Controller is manufactured and released in the metal housing as a 

standalone unit for installation on the boiler or in any other place convenient for you. 

AIR BIO PID delivery set includes:  

 

central heating temperature sensor - 4m long; 

 

hot water supply temperature sensor - 4m long; 

 

basket temperature sensor - 2m long; 

 

flue gas temperature sensor - 4m long; 

 

burner connecting cord - 2m long; 

 

power-supply cord – 2m long; 

 

safety cutoff 10А – 2 ea; 

 

clamp for fastening temperature sensors, metal – 2 ea. 

 

1.2 Installation Requirements 

Hookup diagram for the control unit is shown on Picture 1. 
While  installation  and  operation  it  is  recommended  to  adhere  to  the  following 

rules: 

 

all  installation  works  associated  with  installation/removal  of  the  unit  or 

electric wiring shall be carried out only after power cut;  

 

prior to start of controller operation it is recommended to get familiar with the 

enclosed Operation Manual very thoroughly;  

 

when  hooking  up  the  Controller  make  sure  the  electric  parameters  of  the 

supply main correspond with the Controller's operating range; 

Содержание MPT-AIR BIO PID

Страница 1: ...OPERATION MANUAL FOR AIR BIO PID ELECTRONIC CONTROL UNIT FOR SOLID FUEL BOILER...

Страница 2: ...etting up 17 3 3 5 Start stop mode setting up 17 3 4 Date time 18 3 5 Manual control 19 4 Service menu 20 4 1 Safety 20 4 2 Flame start up menu 22 4 2 1 Fan adjustment 23 4 2 2 Flame start up completi...

Страница 3: ...3 11 Regulatory history 35 12 Information on prices and purchase conditions 35 13 Performance data 36 WARRANTY TICKET 39...

Страница 4: ...ustion chamber The burning process can be permanent without breaks with capacity from 5 keeping fire state up to 100 maximum boiler capacity combustion process regulation Automatic fuel dosing The sof...

Страница 5: ...ion of the unit and its operation it is recommended to get in touch with the supplier or controller manufacturer the controller shall be used for its intended purpose only it is prohibited to make any...

Страница 6: ...O Hookup Diagram Picture 2 Controller Back Panel 1 Hot Water Supply sensor 2 Central Heating sensor 3 Basket sensor 4 Flue gas sensor 5 Burner connecting cord 6 Controller power supply 7 Room thermost...

Страница 7: ...ning intensiveness capability to adjust Hot Water Supply temperature capability to adjust Central Heating temperature capability to adapt boiler operation to different types of fuel safety if Central...

Страница 8: ...safety fuse replacement Control unit screen displays the boiler operation mode When entering the MENU it displays the menu items and modes for setting up the respective items Multifunctional control e...

Страница 9: ...t by turning an encoder dial Picture 5 Boiler Temperature Change Decrease of the boiler temperature value up to the point when icon appears on the display will result in boiler switch off This functio...

Страница 10: ...eating parameters it is required to go to the Controller menu Picture 6 Picture 6 Controller Menu By turning an encoder dial select icon Hot Water Supply Setting When pressing on a dial the boiler set...

Страница 11: ...encoder for the second time you confirm the parameter change figures will again change color to black Once all the parameters are set up you go back to the main menu by selecting icon by means of the...

Страница 12: ...item 3 5 PID mode setting used for setting up boiler operation parameters during combustion process Here you can set up parameters of time and breaks between fuel supply as well as fan capacity opera...

Страница 13: ...selection icon will pop up on the screen The Controller carries out three attempts of firing if it fails there will be a message about an error on the screen being accompanied by sound alarm 3 2 Shut...

Страница 14: ...n Setting Up To change internal screw operation parameters it is required to go to the menu PID mode settings and select menu item Internal Screw press the encoder button the window for setting up tim...

Страница 15: ...y Parameter Setting Up To change fuel delivery parameter it is required to go to the menu PID mode settings select menu item Fuel Delivery press the encoder button fuel delivery parameter setup window...

Страница 16: ...r button the Controller will go back to menu PID mode settings 3 3 3 Fan Adjustment To change maximum and minimum fan capacity it is required to go to the menu Fan Adjustment By turning encoder select...

Страница 17: ...ndow will open Picture 13 Picture 13 Burner Cleanup Parameter Setup Window Change of parameter value is similar to item 3 3 1 Parameter value limits interval of cleanup switch on portions 1 99 operati...

Страница 18: ...and time it is required to go to the menu Date Time By turning encoder select menu item Service Menu press the encoder button code entry window will open Picture 16 It is required to enter code 1111 t...

Страница 19: ...for forced switch on of Controller power operated outlets ATTENTION Manual control operates in standby mode only and is used for checkup of power operated outlets and for filling the screw feeder Whe...

Страница 20: ...4 SERVICE MENU To enter the service menu you use the code and when you enter it one of hidden Controller menus will open 4 1 Safety Maximum permissible boiler flue gases pellet receiver temperature is...

Страница 21: ...idered to be improper boiler operation The Controller sends sound alarm and launches the burner suppression program Limits 50 400 boiler temperature setup of maximum permissible temperature of boiler...

Страница 22: ...r temperature of more than 97 to prevent boiler boiling up ATTENTION The manufacturer is not responsible for damage caused due to improper setup of the solid fuel boiler control unit parameters 4 2 Fl...

Страница 23: ...een is carried out automatically 4 2 1 Fan Adjustment This menu item is used for changing fan capacity during the flame start up process This allows shortening time for burner firing at the moment of...

Страница 24: ...MIN fan power set up in item 3 3 3 This may result in lack of air supply during flame start up To leave the fan adjustment window move the cursor frame to icon Back and press the encoder button the C...

Страница 25: ...n Once allocated time is completed the repeated flame start up will take place To leave the flame start up completion window move the cursor frame to icon Back and press the encoder button the Control...

Страница 26: ...dow flame start up 4 2 4 Internal Screw To enter the internal screw parameter change window it is required to select menu item Internal Screw in the flame start up menu and press the button The curren...

Страница 27: ...changed in this window Central Heating pump and Hot Water Supply pump switch on only once the preset temperature is achieved and switch off when water temperature in boiler drops lower than the set t...

Страница 28: ...l display flameout time setup window Picture 21 Picture 21 Flameout Time Window To change parameter value it is required to press the encoder button the value will change symbols color to red set up t...

Страница 29: ...APPLICATION INSTRUCTIONS 6 1 Operating Restrictions MPT AIR BIO PID Controller for solid fuel boilers has the following operating restrictions Parameter Description MPT AIR BIO PID Permissible humidi...

Страница 30: ...tric network avoid to hook up the unit to the same electric circuit along with engines and other devices causing impulse interferences e g washing machines refrigerators etc it is prohibited to allow...

Страница 31: ...ng priority Hot water supply pump does not start up Boiler Temperature Sensor Failure replace the boiler temperature sensor Flue Gases Temperature Sensor Failure replace the flue gases temperature sen...

Страница 32: ...ter etc 7 2 Safety Fuse Replacement Prior to replacement of safety fuses in the controller one should make sure that it is deenergized The safety fuse contact socket is located on the controller casin...

Страница 33: ...out in strict compliance with all the rules described in the Operation Manual hookup adjustment and technical maintenance of the Controller shall be carried out by the qualified personnel that are fa...

Страница 34: ...ng the Controller into operation have been carried out by the authorized representative of the manufacturing plant The list of authorized representatives of the manufacturing plant can be found on web...

Страница 35: ...Bioprom Company Kharkov undergo the certification process certificate validation on a yearly basis as well as periodic test for interference immunity in the State Enterprise KharkovStandardMetrology...

Страница 36: ...s at output 2 Other temperatures measurements accuracy 2 C Temperature measurement range 0 95 C Flue gas temperature measurement range 0 400 C Other Parameters Operation Temperature 10 50 C Humidity 4...

Страница 37: ...37 For Notes...

Страница 38: ...________________________ License ____________ Expert ________________ Repair date _____________ stamp Record on warranty repair Defect description ____________________________________________________...

Страница 39: ...________________ Date Manufacturer s Signature and Stamp _______________________ Date of Sale Seller s Signature and Stamp ______________________ All the data on prices and purchase conditions for the...

Страница 40: ...LTD Bioprom Company Kharkov 126 1 Plekhanovskaya Str Kharkov Region Kharkov Ukraine tel 380 57 757 68 33 Email info bioprom com ua www bioprom ua www bioprom com ua www bioprom kh ua...

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