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Issue 05/2016

Art. No. 7001-0261

Operating Manual

Translation of the Original Operating Manual

FDL 115

Safety drying ovens

for drying of limited quantities of solvents

with microprocessor program controller RD3

Model

Model version

Art. No.

FDL 115 (E2.1)

FDL115-230V

9010-0292, 9110-0292

BINDER GmbH

Address

Post office box 102

D-78502 Tuttlingen

Tel.

+49 7462 2005 0

Fax

+49 7462 2005 100

Internet

http://www.binder-world.com

E-mail

[email protected]

Service Hotline

+49 7462 2005 555

Service Fax

+49 7462 2005 93 555

Service E-Mail

[email protected]

Service Hotline USA

+1 866 885 9794 or +1 631 224 4340 x3

Service Hotline Asia Pacific

+852 390 705 04 or +852 390 705 03

Service Hotline Russia and CIS +7 495 988 15 16

Содержание FDL 115

Страница 1: ...30V 9010 0292 9110 0292 BINDER GmbH Address Post office box 102 D 78502 Tuttlingen Tel 49 7462 2005 0 Fax 49 7462 2005 100 Internet http www binder world com E mail info binder world com Service Hotli...

Страница 2: ...15 2 3 Solvent curve FDL 115 15 3 COMPLETENESS OF DELIVERY TRANSPORTATION STORAGE AND INSTALLATION 16 3 1 Unpacking and checking equipment and completeness of delivery 16 3 2 Guidelines for safe lift...

Страница 3: ...the chamber back to BINDER GmbH 53 15 DISPOSAL 53 15 1 Disposal of the transport packing 53 15 2 Decommissioning 54 15 3 Disposal of the chamber in the Federal Republic of Germany 54 15 4 Disposal of...

Страница 4: ...ng the instructions in this operating manual are prerequisites for hazard free use and safety during operation and maintenance In no event shall BINDER be held liable for any dam ages direct or incide...

Страница 5: ...or of a property in its proximity 1 2 2 Safety alert symbol Use of the safety alert symbol indicates a risk of injury Observe all measures that are marked with the safety alert symbol in order to avoi...

Страница 6: ...atory action Observe all other notes and information not necessarily emphasized in the same way in order to avoid disruptions that could result in direct or indirect injury or property damage 1 3 Loca...

Страница 7: ...115m Usable volume Steam space 0 156m Total steam space 0 Max solvent at nominal temp 3 0g Highest permissible solvent quantity at 300 C 572 F Min exhaust flow rate 24m h at 20 C Minimum exhaust flow...

Страница 8: ...mponents relat ing to chamber safety are replaced in the event of failure with original spare parts To operate the chamber use only original BINDER accessories or accessories from third party supplier...

Страница 9: ...ted for coil coating hot air short cycle applications Other applications are not approved Do NOT use the chamber to warm up coating materials in containers vessels etc or for drying textiles soaked in...

Страница 10: ...ecessary since there is an effective forced air motion in the entire steam room Throttle valves No throttle valves are used i e the full air change occurs permanently Protecting the heating surfaces a...

Страница 11: ...easily accessible via the housing top cover Electrostatic charge The interior parts are grounded Protection against touchable surfaces Tested according to EN ISO 13732 1 2008 Floors See operating man...

Страница 12: ...rials explicitly states that the operator must set up a set of loading instructions for Germany 1 9 3 Drying nitro cellulose lacquers When using the safety drying oven FDL to dry material which is coa...

Страница 13: ...the drying oven before the reset key 2b was reset BINDER safety drying ovens with forced convection FDL are equipped with the electronic program con troller RD3 with digital display This permits progr...

Страница 14: ...ew Figure 3 Front view FDL 115 A Control panel B Microprocessor program controller RD3 C Temperature safety device class 2 according to DIN 12880 2007 D Main power switch ON OFF E Solvent curve F Door...

Страница 15: ...of solvent Gtotal g as a function of the drying tempera ture 2 3 Solvent curve FDL 115 0 00 5 00 10 00 15 00 20 00 25 00 30 00 35 00 5 0 6 0 7 0 8 0 9 0 1 0 0 1 1 0 1 2 0 1 3 0 1 4 0 1 5 0 1 6 0 1 7...

Страница 16: ...if transportation damage has occurred The final tests of the manufacturer may have caused traces of the shelves on the inner surfaces This has no impact on the function and performance of the chamber...

Страница 17: ...rmer installation site condensa tion may form Before start up wait at least one hour until the chamber has attained ambient temperature and is completely dry 3 4 Location of installation and ambient c...

Страница 18: ...produced when the heating the content must be extracted from the safety drying oven through non combustible exhaust gas or ex haust air ducts The exhaust duct nominal diameter 100 mm 3 9 in on the rea...

Страница 19: ...ply voltage before connection and start up Compare the power supply voltage with the data indicated on the type plate See also electrical data chap 17 3 To completely separate the chamber from the pow...

Страница 20: ...p 12 1 Detach the plastic cover over the temperature safety device class 2 2 with a suitable Phillips screw driver and then set the temperature safety device 2 to the maximum permissible drying temper...

Страница 21: ...ng exceeding of the tolerance limits in Fixed value entry mode or in Program op eration In program operation program interruption Figure 6 RD3 program controller The program controller RD3 permits pro...

Страница 22: ...n be entered se lection in the user level chap 10 Entry of temperature set points in all program sections chap 8 2 Deleting a program section chap 8 4 Program start level chap 9 Selection of an entere...

Страница 23: ...arrow keys Value is shown in display 1 Press key Display 1 shows e g 90 0 actual temperature set point 2 visible only if week program timer is activated in the user level chap 10 Display 2 shows SP2 T...

Страница 24: ...ual state of week program timer channel 1 Off channel 2 Off Press down key for 5 sec Display 1 shows e g 0000 Display 2 shows PROGRAM EDITOR you are in the program editor Press down key for 5 sec Disp...

Страница 25: ...ng arrow keys Value is shown in display 2 Press key Display 1 shows 0000 Display 2 shows Ch1 SP2 Off entry of the state of channel 1 actual setting Off Enter the state of channel 1 On or Off using arr...

Страница 26: ...m title Project Date Day of the week Time Channel 1 temperature Channel 2 hh mm AM PM ON SP2 OFF SP1 ON OFF Monday S1 S2 S3 S4 Tuesday S1 S2 S3 S4 Wednesday S1 S2 S3 S4 Thursday S1 S2 S3 S4 Friday S1...

Страница 27: ...e subsequent program section You can program all kinds of temperature transitions by the appropriate design of the program section timing Gradual temperature changes set point ramp The set point gradu...

Страница 28: ...ram with default setting Ramp Section SEC Temperature set point C TEMP Section length hh mm TIME S01 40 00 30 S02 60 01 30 S03 90 01 00 S04 90 03 20 S05 110 00 01 The values of such a program table ca...

Страница 29: ...ep with a section time of at least one minute Otherwise the program will stop one section too early because the program line is incomplete 8 1 2 Programming with setting step With setting Step selecte...

Страница 30: ...to the temperature value previously entered in fixed value entry mode Before starting the program check the set point value entered in fixed value entry mode After program rundown temperature will equ...

Страница 31: ...section with X W Select program P01 or P02 using arrow keys Value is shown in display 1 Press key In the selected program P01 or P02 program sections can be selected Display 1 shows e g 01 section S0...

Страница 32: ...1 TIME 00 30 variable section length in hh mm CONTINUE X W information go on with X W Enter section length set point of S01 in hh mm using arrow keys Value is shown in both displays Press key Selectin...

Страница 33: ...8 3 Program table template Program editor Program title Project Program No Date Section SEC Temperature set point C TEMP Section length hh mm TIME S01 S02 S03 S04 S05 S06 S07 S08 S09 S10 S11 S12 S13...

Страница 34: ...am sections can be selected Display 1 shows e g 01 actual selection of the section S01 Display 2 shows alternating P01 SEC program section can be selected CONTINUE X W information set point entry with...

Страница 35: ...end of the program the temperature will equilibrate to this value This value must not exceed the permitted drying temperature for the used solvent quantity DANGER Too high temperature after the progra...

Страница 36: ...program Display 2 shows SEL PRG select program 1 or 2 Enter program number 1 or 2 using arrow keys Value is shown in display 1 Next step entry of program course settings Press program key Display 1 s...

Страница 37: ...User level In this menu the following parameters can be se in brackets the corresponding abbreviated information given in display 2 Chamber address Adress Set the controller address 1 to 255 for oper...

Страница 38: ...the print interval in minutes Function is available only if setting Printer has been selected in the previous menu point Display illumination Disp LED Select between continuous display illumination a...

Страница 39: ...ing made in advance will re main in memory and take effect when the week program timer is activated again Deactivate the week program timer before staring a program chap 9 Display mode 12h 24h Select...

Страница 40: ...eys e g 0001 basic setting or the valid code in case it has been previously changed in this menu Value is shown in both displays Automatically forward after 2 sec Display 1 shows 1 actual address 1 Di...

Страница 41: ...mber of operating hours hhhh mm actual setting 1000 hs Set value using arrow keys Setting is shown in both displays Press key Display 1 shows 0000 no function Display 2 shows Op back No reset counter...

Страница 42: ...0000 Display 2 shows Setp sim Ramp ramp or step actual setting ramp Select between Ramp and Step using arrow keys Setting is shown in display 2 Press key Display 1 shows 0000 Display 2 shows Tol band...

Страница 43: ...Actual setting 15 Display 2 shows Day 15 Setting the day of the real time clock Set day 1 up to 31 using arrow keys Setting is shown in display 2 Press key EXIT Press key Display 1 shows 0000 Display...

Страница 44: ...sages Alarm messages e g RANGE ERROR CH1 in case of sensor rupture are shown in Display 2 only in Normal Display The message RESET ALARM appears when the heating has not yet been released by the air f...

Страница 45: ...d For this reason adjust the tempera ture safety device according to the selected set point DANGER Excessive drying temperature Danger of explosion Danger of death Do NOT exceed the maximum drying tem...

Страница 46: ...ck Test the functional capability of the safety thermostat at appropriate intervals It is recommended having this check performed by the authorized service personnel e g before the beginning of a long...

Страница 47: ...ernet interface available via BINDER INDIVIDUAL customized solutions With this option the chamber is equipped with an Ethernet interface that can connect the BINDER com munication software APT COM 3 D...

Страница 48: ...t together with the data of the temperature controller to the RS 422 interface as a second measuring channel and can be documented by the communication software APT COM developed by BINDER option chap...

Страница 49: ...particularly important to test the function of the flow monitor once a year Record the results of the maintenance tests in a service log Replace the door gasket only when cold Otherwise the door gaske...

Страница 50: ...witch and dis connect the power plug Completely dry the appliance before turning it on again 14 4 Cleaning Always keep clean the inner parts of the safety drying oven including the drip pans drip tray...

Страница 51: ...face protection perform cleaning as quickly as possible After cleaning completely remove any cleaning agents from the surfaces with a moistened towel Let the chamber dry Soapsuds may contain chlorides...

Страница 52: ...ays use adequate personal safety controls In case of contamination of the interior by biologically or chemically hazardous goods there are three possible procedures depending on the type of contaminat...

Страница 53: ...applied to the packaging in such a way that it can be easily recog nized or be recorded clearly in the delivery documents For security reasons we cannot accept a chamber delivery if it does not carry...

Страница 54: ...BGBl I p 1739 or contact BINDER service who will organize taking back and disposal of the chamber according to the German national law for electrical and electronic equipment Elektro und El ektronikg...

Страница 55: ...the EC after 13 August 2005 and be disposed of in separate collection according to the Directive 2012 19 EU on waste electrical and electron ic equipment WEEE WEEE marking crossed out wheeled bin wit...

Страница 56: ...e device with toxic infectious or radioactive substances Danger of intoxication Danger of infection NEVER take a chamber contaminated with toxic substances or sources of infection for recycling accord...

Страница 57: ...ction to power supply Check if the main power switch 1 is turned on Controller defective Contact BINDER service Deviations from the indicated heating up times Oven fully loaded Charge the oven less or...

Страница 58: ...rogram stops one section too early Program line is incomplete When programming define the end value of the desired cycle by adding an additional section with a section time of at least one minute with...

Страница 59: ...D a b c wall separation a 0 1 A b 0 1 B c 0 1 C VUSE A 2 a B 2 b C 2 c Figure 15 Determination of the usable volume The technical data refers to the so defined usable volume Do NOT place samples outs...

Страница 60: ...time to 50 C 122 F min 15 to 150 C 302 F min 20 to 300 C 572 F min 60 Recovery time after door was opened for 30 sec to 50 C 122 F min 8 to 150 C 302 F min 12 to 300 C 572 F min 20 Ventilation data Ai...

Страница 61: ...ht of the solvent of M 100g mole For a different drying temperature the highest permissible solvent quantity must be recalculated The calculation should be made on the basis of the principles for the...

Страница 62: ...EN 779 2012 FKM door gasket for max temp 200 C 392 F 2 chrome plated racks Rear exhaust duct diameter 100 mm 3 94 inch Options accessories Access ports with various diameters with silicone plug Rack...

Страница 63: ...Turning knob for thermostat class 2 8009 0004 Protective cover for thermostat class 2 6002 0077 Pilot lamp red 5008 0003 Temperature sensor Pt 100 bend off 5002 0007 Temperature sensor pincer type hea...

Страница 64: ...FDL E2 1 05 2016 page 64 75 17 6 Dimensions FDL 115 Figure 16 Dimensions FDL 115...

Страница 65: ...FDL E2 1 05 2016 page 65 75 18 Certificates and declarations of conformity 18 1 EU Declaration of Conformity...

Страница 66: ...FDL E2 1 05 2016 page 66 75...

Страница 67: ...FDL E2 1 05 2016 page 67 75 18 2 Certificate for the GS mark of conformity of the Deutsche Gesetzliche Un fallversicherung e V German Social Accident Insurance DGUV...

Страница 68: ...FDL E2 1 05 2016 page 68 75...

Страница 69: ...FDL E2 1 05 2016 page 69 75 19 Product registration...

Страница 70: ...orliegt bevor das Ger t Bauteil eintrifft Eine weitere Ko pie soll dem Ger t Bauteil beigef gt sein Ggf ist auch die Spedition zu informieren Incomplete information or non conformity with this procedu...

Страница 71: ...substances weder giftige noch sonstige gef hrliche Stoffe enth lt oder solche anhaften That eventually generated reaction products are non toxic and also do not represent a hazard auch evtl entstanden...

Страница 72: ...en entsteht haften und BINDER gegen eventuell entstehende Schadenanspr che Dritter freistellen We are aware that in accordance with Article 823 of the German Civil Code BGB we are directly liable with...

Страница 73: ...e Take notice of shipping laws and regulations Please fill Reason for return request Duplicate order Duplicate shipment Demo Page one completed by sales Power Plug Voltage 115V 230 V 208 V 240V Size d...

Страница 74: ..._______________________________________________________________ c ____________________________________________________________________________ 3 2 Safety measures required for handling the list under...

Страница 75: ...all damages that are a consequence of incomplete or incorrect information provided by us and that we will indemnify and hold harmless BINDER Inc from eventual damage claims by third parties Name ____...

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