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4-6
BL-EZ30-0815 - 07-28-2019
4-2.5. Diagnostic History
The handheld programmer can be used to access the
controller's diagnostic history file. When the program-
mer is connected to the unit, the error log file is auto-
matically uploaded into the handheld programmer.
To see the present status of the unit, use the Menu
Navigation Key (1,
Faults->System Faults.
To access this log, use the Menu Navigation Key to
select:
Faults->Fault History
The faults are shown as a code and descriptive text. If
there are multiple faults, you have to scroll through the
list using the Up and Down Buttons on the Menu Navi-
gation Key
The faults may be intermittent faults, faults caused by
loose wires, or faults caused by operator errors. Faults
such as HPD or over-temperature may be caused by
operator habits or by overloading.
After a problem has been diagnosed and corrected,
clearing the diagnostic history file is recommended.
This allows the controller to accumulate a new file of
faults. By checking the new diagnostic history file at a
later date, you can quickly determine whether the
problem has been completely fixed.
To clear the diagnostic history file, select:
Faults->Clear Fault History.
You will be asked to confirm your actions. Use the
"plus" arrow (+) for yes to clear the menu and the
"minus" arrow (-) (3) to cancel your selection and not
clear the Fault History.
4-2.6. Test the Fault Detection Circuitry
1.
Put the vehicle up on blocks to get the drive wheel
off the ground.
2.
Turn off the key switch (20,
) and
emergency disconnect (17).
3.
Using an inline fuse holder fitted with a 10 amp
fuse and alligator clips, connect the controller's M
and B- terminals.
4.
Turn on the emergency disconnect (17) the key
switch (20). Release the brake and apply the
throttle. The motor should not operate.
5.
Leave the key switch on and remove the in-line
fuse wire. The vehicle status should continue to
remain off.
6.
Cycle the key switch off and on. Release the
brake and apply the throttle. The vehicle should
now operate normally.
4-2.7. Diagnostics and Troubleshooting.
The motor controller provides diagnostics information
to assist in troubleshooting drive system problems.
The diagnostics information can be obtained in two
ways:
• Reading the appropriate display on the programmer
• Observing the fault codes issued by the panel
mounted Status LED.
4-2.7.1. LED Diagnostics
During normal operation with no faults present, the
Status LED is steady on. If the controller detects a fault
the Status LED flashes a fault identification code con-
tinuously until the fault is corrected.
NOTE: The Status LED can only indicate one fault at
a time. If multiple faults are detected, the
highest priority fault code flashes until it is
cleared.
With Fault Code Type parameter is set to 0, the status
LED uses the fault codes listed in
. Six sin-
gle-digit codes are used: 2, 3, 5, 6, 7, and 9.
For suggestions about possible causes of the various
faults, refer to
Table 4-3
Troubleshooting Chart.
4-2.8. Programmer Diagnostics
With a programmer, diagnostics and troubleshooting is
more direct than with the LED alone. The programmer
presents complete diagnostic information in plain lan-
guage - no code to decipher. Faults are displayed in
the Diagnostic Menu, and the status of the controller
inputs/outputs is displayed in the Test Menu.
The following 4-step process is generally used for
diagnosing and troubleshooting an inoperative vehicle
using the programmer:
1.
Visually inspect the vehicle for obvious problems:
2.
Diagnose the problem:
3.
Test the circuitry with the programmer:
4.
Correct the problem.
Repeat the last three steps as necessary until the
vehicle is operational.
Refer to the
Table 4-3
for suggestions covering a
wide range of possible faults.
Содержание EZ30
Страница 6: ...TABLE OF CONTENTS Continued iv BL EZ30 0815 07 28 2019...
Страница 11: ...BL EZ30 0815 07 28 2019 2 3 Figure 2 1 Sample of Operator Check List R6479...
Страница 14: ...2 6 BL EZ30 0815 07 28 2019 NOTES...
Страница 36: ...4 16 BL EZ30 0815 07 28 2019 Table 4 3 Troubleshooting Chart...
Страница 37: ...BL EZ30 0815 07 28 2019 4 17 Figure 4 3 Wiring Diagram R6774...
Страница 38: ...4 18 BL EZ30 0815 07 28 2019 NOTES...
Страница 46: ...5 8 BL EZ30 0815 07 28 2019 NOTES...
Страница 48: ...6 2 BL EZ30 0815 07 28 2019 Figure 6 1 Transmission Motor Brake Mounting EZ30 5...
Страница 50: ...7 2 BL EZ30 0815 07 28 2019 Figure 7 1 Transmission Motor Brake Mounting EZ30 5...
Страница 52: ...7 4 BL EZ30 0815 07 28 2019 NOTES...
Страница 58: ...9 4 BL EZ30 0815 07 28 2019 Figure 9 3 Pump Motor Assy EZ30 15...
Страница 64: ...10 2 BL EZ30 0815 07 28 2019 Figure 10 1 Electrical System EZ30 19...
Страница 67: ...BL EZ30 0815 07 28 2019 10 5 Figure 10 3 Wiring Cables EZ30 21...
Страница 70: ...10 8 BL EZ30 0815 07 28 2019...
Страница 72: ...11 2 BL EZ30 0815 07 28 2019 NOTES...
Страница 74: ...12 2 BL EZ30 0815 07 28 2019 Figure 12 1 Steering Arm EZ30 1...
Страница 76: ...12 4 BL EZ30 0815 07 28 2019 Figure 12 2 Control Head Used up to Serial Number 427102394 EZ30 2...
Страница 78: ...12 6 BL EZ30 0815 07 28 2019 Figure 12 3 Control Head Used from Serial Number 427102395 R8486...
Страница 80: ...12 8 BL EZ30 0815 07 28 2019 Figure 12 4 Cap Assembly EZ30 3...
Страница 92: ...12 20 BL EZ30 0815 07 28 2019 Figure 12 8 Compartment Cover EZ30 6...
Страница 94: ...12 22 BL EZ30 0815 07 28 2019 Figure 12 9 Compartment Cover Waterproof EZ30 6A...
Страница 96: ...12 24 BL EZ30 0815 07 28 2019 Figure 12 10 Load Backrest EZ30 22...
Страница 98: ...12 26 BL EZ30 0815 07 28 2019 Figure 12 11 Guide Rails EZ30 23...
Страница 100: ...12 28 BL EZ30 0815 07 28 2019 Figure 12 12 Compartment Used up to Serial Number 427190907 EZ30 9...
Страница 102: ...12 30 BL EZ30 0815 07 28 2019 Figure 12 13 Compartment Used from Serial Number 427190908 DJ_0031...
Страница 104: ...12 32 BL EZ30 0815 07 28 2019 Figure 12 14 Stabilizers Used up to Serial Number 427190907 EZ30 24...
Страница 106: ...12 34 BL EZ30 0815 07 28 2019 Figure 12 15 Frame EX30 11...
Страница 108: ...12 36 BL EZ30 0815 07 28 2019 Figure 12 16 Lift Link Assembly EZ30 12...
Страница 110: ...12 38 BL EZ30 0815 07 28 2019 Figure 12 17 Load Wheel EZ30 13...
Страница 112: ...12 40 BL EZ30 0815 07 28 2019 Figure 12 18 Hydraulic System EZ30 14...
Страница 114: ...12 42 BL EZ30 0815 07 28 2019 Figure 12 19 Pump Motor Assy Used up to Serial Number 427180847 EZ30 15...
Страница 116: ...12 44 BL EZ30 0815 07 28 2019 Figure 12 20 Pump Motor Assy Used from Serial Number 427180848 EZ30 15...
Страница 118: ...12 46 BL EZ30 0815 07 28 2019 Figure 12 21 Lift Cylinder Used up to serial E2017219 EZ30 16...
Страница 120: ...12 48 BL EZ30 0815 07 28 2019 Figure 12 22 Lift Cylinder Used for serial s between E2017220 E2116209 EZ30 17...
Страница 122: ...12 50 BL EZ30 0815 07 28 2019 Figure 12 23 Lift Cylinder Used for serial from E2116210 EZ30 18...
Страница 124: ...12 52 BL EZ30 0815 07 28 2019 Figure 12 24 Electrical System EZ30 19...
Страница 126: ...12 54 BL EZ30 0815 07 28 2019 Figure 12 24 Electrical System Continued EZ30 19...
Страница 128: ...12 56 BL EZ30 0815 07 28 2019 Figure 12 25 Wiring Harness NOT used when 3 Way Key Switch EZ30 20...
Страница 130: ...12 58 BL EZ30 0815 07 28 2019 Figure 12 26 Wiring Harness Only used when 3 Way Key Switch EZ30 25...
Страница 132: ...12 60 BL EZ30 0815 07 28 2019 Figure 12 27 Wiring Cables EZ30 21...
Страница 134: ...Big Lift LLC...