07/22/2019
INSTALLATION INSTRUCTIONS
PART NO. 52-924
LED FOG LIGHT SET
FITMENT: HONDA GOLDWING/GOLDWING TOUR 2018-NEWER
TOOLS NEEDED:
5MM ALLEN WRENCH
6MM ALLEN WRENCH
PHILLIPS SCREWDRIVER
8MM SOCKET WRENCH
10MM WRENCH
MASKING TAPE
HACK SAW BLADE
FLAT BLADE SCREWDRIVER
NEEDLE NOSE PLIERS
REMOVABLE THREAD LOCKER
SMALL FILE
PLEASE READ THROUGH AND UNDERSTAND THESE INSTRUCTIONS BEFORE BEGINNING. **USE REMOVABLE THREAD LOCK ON ALL BOLTS AND SCREWS**
ESTIMATED INSTALLATION TIME: 120 TO 180 MIN. (USING “ALTERNATIVE CONSOLE ACCESS” TIME: 60 TO 90 MIN.)
INSTALLATION:
1.
OPEN BOTH SADDLEBAG LIDS AND REMOVE BOTH SIDE COVERS. SEE
FIG. 1
.
2.
USING A 6MM ALLEN WRENCH REMOVE THE TWO SEAT BOLTS AND WASHERS. SEE
FIG. 2
.
3.
ON THE RIGHT SIDE DISCONNECT THE CONNECTOR FOR THE SEAT HARNESS. SEE
FIG. 3
.
4.
STARTING ON THE FRONT LEFT FOG LIGHT COWL USE A 5MM ALLEN WRENCH AND REMOVE THE TWO SCREWS SHOWN IN
FIG. 4
. PULL COWL
FORWARD AND REMOVE IT.
5.
REMOVE THE LEFT LOWER COWL SHOWN IN
FIG. 5
BY FIRST REMOVING THE TWO ALLEN SCREW SHOWN. PULL ON THE BACK OF THE LOWER
COWL TO START REMOVING IT.
6.
ON THE FRONT UNDER SIDE OF THE LOWER COWL RELEASE THE LEFT LOWER COWL TAB SHOWN IN
FIG. 6
.
7.
PULL THE LOWER COWL OUT AND FORWARD TO RELEASE IT. THERE IS A RUBBER GROMMET IN THE MIDDLE OF THE PANEL. SEE
FIG. 7
.
8.
REPEAT STEPS
4
THROUGH
7
AND REMOVE THE RIGHT FOG LIGHT COWL AND THE RIGHT LOWER COWL FROM THE BIKE.
9.
REMOVE THE CENTER LOWER COWL BY FIRST REMOVING THE TWO ALLEN SCREWS NEAR THE TOP OF THE COWL SHOWN IN
FIG. 8
.
10.
USING AN 8MM SOCKET REMOVE THE TWO BOLTS SHOWN IN
FIG. 8
. PULL THE CENTER LOWER COWL FORWARD AND REMOVE IT.
11.
ON THE FRONT RIGHT SIDE OF THE MOTOR FIND AND REMOVE THE CONNECTOR COVER SHOWN IN
FIG. 9
. SQUEEZE THE END OF THE CAP AND
PULL TO REMOVE IT.
12.
TAKE THE WIRING
“Y”
HARNESS SUPPLIED WITH THE KIT AND PLUG THE FEMALE CONNECTOR INTO THE CONNECTOR ON THE BIKE
(FIG. 9)
. RUN
THE LONG END OF THE HARNESS ACROSS THE FRONT OF THE MOTOR.
13.
IN THE LIGHT KIT FIND THE LEFT STAY SHOWN IN
FIG. 10
. INSTALL TWO OF THE RUBBER GROMMETS IN THE HOLES AS SHOWN.
14.
INSTALL TWO OF THE LARGE COLLARS AND TWO OF THE SMALL COLLARS AS SHOWN IN
FIG. 10
.
15.
INSTALL ONE OF THE LED FOG LIGHTS IN THE LEFT STAY AS SHOWN IN
FIG. 11
. TIGHTEN ALL THE SCREWS.
16.
PLUG THE LED LIGHT HARNESS INTO THE
“Y”
HARNESS AND ATTACH THE LEFT STAY TO THE BIKE AS SHOWN IN
FIG. 12
. DO NOT REINSTALL COWLS.
17.
REPEAT STEPS
13
THROUGH
16
FOR THE RIGHT LED FOG LIGHT. TIGHTEN ALL SCREWS ON BOTH LIGHTS.
18.
FOR HONDA’S ADVISED BUTTON INSTALLATION GO TO STEP 19. FOR A QUICKER INSTALLATION METHOD GOTO “
ALTERNATE CONSOLE ACCESS
”
BELOW.
19.
STARTING ON THE RIGHT SIDE OF THE BIKE USE A 5MM ALLEN WRENCH AND REMOVE THE SCREW SHOWN IN
FIG. 13
. PULL THE TRIM DOWN TO
REMOVE IT. REPEAT THIS ON THE LEFT SIDE.
20.
USING AN 8MM SOCKET WRENCH REMOVE THE TWO BOLTS HOLDING THE MIRROR TO THE BIKE SHOWN IN
FIG. 14
. PULL THE MIRROR OUT AND
UNPLUG THE CONNECTOR. REPEAT THIS ON LEFT SIDE.
21.
USING A 5MM ALLEN WRENCH REMOVE THE TWO SCREWS (ONE ON EACH SIDE) NEAR THE MIRRORS SHOWN IN
FIG. 15
.
22.
ON THE RIGHT SIDE REMOVE THE TWO SCREWS SHOWN IN
FIG. 16
. PULL THE PANEL OUT AND REMOVE IT. REPEAT THIS ON THE LEFT SIDE.
23.
USING THE POINT ON A PHILLIPS SCREW DRIVER PUSH IN THE CENTER OF THE PLASTIC RIVET SHOWN IN
FIG. 17
. REMOVE THE RIVET. REPEAT THIS
ON THE LEFT SIDE.
NOTE:
AFTER REMOVING ALL PLASTIC RIVETS PUSH THE CENTER OF THE RIVET BACK TO RESET THE RIVET FOR INSTALLATION.
24.
GO TO THE INNER RIGHT COWL ON THE FRONT OF THE BIKE AND REMOVE THE TWO SCREWS AND THREE PLASTIC RIVETS SHOWN IN
FIG. 18
. PULL
THE PANEL LOOSE BUT DO NOT REMOVE IT. REPEAT THIS ON THE LEFT INNER COWL.
25.
BEHIND THE PANELS YOU JUST LOOSENED REMOVE ONE PLASTIC RIVET ON EACH SIDE. THE RIGHT SIDE RIVET IS SHOWN IN
FIG. 19
.
26.
STARTING ON THE RIGHT SIDE PANEL PULL THE PANEL OUTWARD TO REMOVE IT. SEE
FIG. 20
. REPEAT THIS FOR THE LEFT SIDE PANEL.
27.
ON THE RIGHT SIDE ONLY DISCONNECT THE TWO CONNECTORS SHOWN IN
FIG. 21
. ALSO PUSH THE WIRE STAY IN TO RELEASE IT FROM THE PANEL.
28.
ON BOTH THE RIGHT AND THE LEFT SIDES REMOVE THE TWO SCREWS MARKED “4” AND “8” IN
FIG. 22
. SCREW NUMBER “8” ON BOTH SIDES HAS A
METAL COLLAR THAT ALSO NEEDS TO BE REMOVED.
29.
ON THE RIGHT SIDE ONLY REMOVE THE ONE PLASTIC RIVET AT THE FRONT OF THE RIGHT AIR GUIDE. SEE
FIG. 22
. REMOVE THE REST OF THE
SCREWS SHOWN IN
FIG. 22
AND PULL THE AIR GUIDE OUT AND REMOVE IT.
30.
ON THE RIGHT SIDE DISCONNECT THE FUEL DOOR CABLE. SEE
FIG. 23
.
31.
TO REMOVE THE SHELTER FIRST REMOVE THE THREE PLASTIC RIVETS SHOWN IN
FIG. 24
. THE PLASTIC RIVET THAT IS ON THE LEFT REAR OF THE
SHELTER IS ON THE INSIDE BRACKET POINTING OUT.
32.
USING A 5MM ALLEN WRENCH REMOVE THE TWO SILVER SCREWS SHOWN IN
FIG. 24
.
33.
STARTING AT THE REAR OF THE SHELTER CAREFULLY PULL UP AND LIFT THE SHELTER TO REMOVE IT. NOTE: THE FUEL DOOR IS PART OF THE
SHELTER. THE GLOVE BOX OR AIR BAG IS NOT PART OF THE SHELTER.
34.
REMOVE THE CONTROL PANEL BY FIRST REMOVING THE TWO PLASTIC RIVETS SHOWN IN
FIG. 25
. THESE RIVETS ARE DIFFERENT FROM THE
OTHERS. YOU PULL THE CENTER OF THESE RIVETS UP TO RELEASE THEM FROM THE BIKE.
35.
USING A 5MM ALLEN WRENCH REMOVE THE TWO SCREWS SHOWN IN
FIG. 25
. PULL UP ON THE FRONT OF THE CONTROL PANEL TO RELEASE IT.
NOTE: YOU DO NOT NEED TO DISCONNECT THE WIRING ON THE CONTROL PANEL.
Copyright
©
2019 by Big Bike Parts, Inc. No part of this
instruction sheet may be reproduced without the written
permission of Big Bike Parts, Inc.
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