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BHI

Best Hammer Industries

INDEX

Ⅰ. INTRODUCTION ----------------------------------------------------------

Ⅱ. SAFETY PRECAUTION -----------------------------------------------------

1. Safety Decals -------------------------------------------------------------------- 2

2. Installation of Hammer -------------------------------------------------------- 4

3. Before Operation --------------------------------------------------------------- 5

4. Serial number marking position ------------------------------------------------ 5

5. Tool Replacement ------------------------------------------------------------- 5

6. Hammer Operation ------------------------------------------------------------- 6

Ⅲ. WARRANTY --------------------------------------------------------------

1. Delivery record ----------------------------------------------------------------- 9

2. Claim application under warranty ------------------------------------------ 10

Ⅳ. TECHNICAL DATA --------------------------------------------------------

1. Standard Specifications -------------------------------------------------------- 11

2. Principles of Operation --------------------------------------------------------- 12

3. External Dimension - Power cell and Bracket ------------------------------ 14

4. Construction - Excavator & Hammer Bracket ------------------------------- 15

5. Torque Chart --------------------------------------------------------------------- 16

6. Blow Speed & Power Control-----------------------------------------------

Ⅴ. OPERATION AND HANDLING OF HYDRAULIC HAMMER ------------

1. Hammer ------------------------------------------------------------------------ 17

2. Rules to Remember ------------------------------------------------------------

3. Operator's Routine Maintenance --------------------------------------------- 23

4. Periodic Maintenance ---------------------------------------------------------

5. Factors of Tool Life ------------------------------------------------------------- 24

6. N

Gas Pressure Maintenance ------------------------------------------------ 26

7. Nitrogen Gas Charging Pressures Table ------------------------------------- 28

8. Maintenance of Oil Filter ----------------------------------------------------- 29

9. Hydraulic Oil & Grease ------------------------------------------------------ 30

10. Maintenance Checking Schedule --------------------------------------------- 31

Ⅵ. TROUBLE SHOOTING -----------------------------------------------------

Ⅶ. ACCESSORY PARTS LIST -------------------------------------------------

1. Tool type and parts list -------------------------------------------------------- 34

2. Union cap parts list --------------------------------------------------------------

3. Hose plug parts list --------------------------------------------------------------

4. O-ring adapter part list ----------------------------------------------------------

5. B

ase cover plate dimension -

-------------------------------------------------

Ⅷ. UNDERWATER KIT(OPTION)

------------------------------------------------

Ⅸ. AUTOLUBE KIT(OPTION) ------------------------------------------------

Ⅹ. WEAR PARTS AND JUDGMENT TOOL

------------------------------------- 39

Ⅺ

. PARTS LIST

----------------------------------------------------------------------- 41

Содержание HydroRam HK580S

Страница 1: ...BHI HydroRam Hydraulic Hammer HK580S Operation Manual Parts List...

Страница 2: ...service workshops are equipped with the necessary special tools and well dimensioned parts stocks where only genuine parts are used for service and repairs We guarantee that a faithful compliance of t...

Страница 3: ......

Страница 4: ...art 16 6 Blow Speed Power Control 16 OPERATION AND HANDLING OF HYDRAULIC HAMMER 17 1 Hammer 17 2 Rules to Remember 19 3 Operator s Routine Maintenance 23 4 Periodic Maintenance 24 5 Factors of Tool Li...

Страница 5: ......

Страница 6: ...ry breaking and secondary breaking SAFETY PRECAUTION Please familiarize yourself with the operating instructions and appropriate regulations before starting to work with the hydraulic hammer Safety no...

Страница 7: ...earing ear protection Use hearing protection 2 Operation Manual Service Manual Read the manual before use 3 Warn a danger nearby job sites Keep away the breaking area while the hammer works 4 Grease I...

Страница 8: ...BHI Best Hammer Industries 3...

Страница 9: ...Operation of the hydraulic hammer requires the installation of hydraulic pipe lines for exclusive use of the hydraulic hammer 7 The hydraulic system to the carrier must be checked by the authorized se...

Страница 10: ...5 Warm up the engine of carrier for five and ten minutes before hammer operation especially in winter to reach the oil temperature to 30 40 68 F 104 F Optimum oil temperature is 50 80 59 F 176 F 4 Ser...

Страница 11: ...must be used 9 When operating the hammer ear eye and breast protection appliance must be used at all time 10 Do not operate the hammer in the underwater and mud without proper equipment 11 Stop the en...

Страница 12: ...s These parts are not covered by the warranty Wear parts Diaphragm Backup Ring Buffer Ring O Ring Round Bushing Stop Pin Spring Pin Tool Holder Bushing Retainer Pin Tool and Seal Kit sets The warranty...

Страница 13: ...Delivery Record with all signature should be mailed back to BHI When it is not and hammer is broken down we are going to charge for the needed parts 3 During under warranty In case during under warran...

Страница 14: ...ion Oil leakage Rubber plugs 2 Bracket Frame Bolt looseness Pins lubrication 3 Piping Tightening of fittings Fully opened shut off valve Oil leakage Relief valve set pressure 4 Controls Adjustment of...

Страница 15: ...ply this information or to use BHI parts and tools may result in forfeiture of warranty coverage IV TECHNICAL DATA 1 Manufacturer Model 2 Oil supply gpm 3 Working Pressure 4 Return Pressure 5 Relief s...

Страница 16: ...3 4 84 5 Operating Pressure bar psi 160 180 2 320 2 610 Tool Diameter mm inch 180 7 09 Overall Length mm inch 3 805 149 8 Hose Diameter inch 1 85dB A Radius m 30 35 Specifications may be changed witho...

Страница 17: ...it reaches to Cylinder Converting Port P2 While Piston E moves upward it is compressing the gas contained in the head cap chamber As high pressure applies to Valve High Pressure Port B1 B2 and Valve C...

Страница 18: ...tic energy obtained by the Piston during the power stroke is transmitted to the tool H and then impact energy required to break is transmitted to the rock After that Piston starts to move upward again...

Страница 19: ...BHI Best Hammer Industries 14 3 External Dimension Power cell and Silence Bracket...

Страница 20: ...BHI Best Hammer Industries 15 4 Construction Excavator Hammer Bracket Top mounted and silence mounted bracket on excavator must connect with hydraulic pipe lines...

Страница 21: ...is needed than basic turn B direction turn it counterclockwise In case of slower speed is needed A direction turn it clockwise 2 Blow Striking Frequency Power control Cylinder Adjuster Valve 1 Initial...

Страница 22: ...10 minutes working start is recommended During that time avoid Hammering in inclined condition If the frequency is fast the impact is low If the frequency is slow the impact is high 2 Applied Pressur...

Страница 23: ...the hammer to the carrier 3 Secondary Breakage of Boulders Short Bursts Better Production Long Tool Life When breaking large rocks do not attempt to break them from the center It is more efficient if...

Страница 24: ...lt is Loose Or Broken Tighten it properly or replace it You can tell if it is broken or loose by tapping on the bolt and listening for a distinctive high pitched sound 2 Rules to Remember 1 Avoid Blan...

Страница 25: ...r hammer space as a lifting device Not only this is dangerous but also it can cause damage to the hammer tool and bushings 4 Do Not Pry Under Any Circumstances Prying is the most common cause of tool...

Страница 26: ...the automatic stop Activate the control to circulate the oil and warm the hammer Warm the tool bit by operating at slow speeds for five to ten minutes During extremely low temperatures store the tool...

Страница 27: ...and dampen the shock wave travelling through the tool and into the material Move the tool often to avoid this effect 9 Do not immerse the hammer into water or mud When components except tool are immer...

Страница 28: ...Points 1 Visual Inspection Check welds for possible cracks on the bracket cap rear tool and boom 2 Check for loose nuts and bolts 1 In the bracket cap 2 In the charging valve 3 In the accumulator 4 I...

Страница 29: ...ar exceeds 5mm Some Bushings are grooved to provide even grease distribution Replace the Bushings when the grooves are worn through Excess tool holder Bushing wear causes tool misalignment to the pist...

Страница 30: ...Prying Drilling Tool deflection Replacement of Tool When a tool bit is worn out it is liable to slip Then sharpen the ti p But when grinding the tip many times to sharpen the edge the hardened surface...

Страница 31: ...not optimum gas pressure it should be set according to the chart as below Head cap Accumulator Optimum Nitrogen Gas Pressure kg psi at20 68 F 2 Removal of gas charging adapter 1 Turn the handle of ga...

Страница 32: ...4 Turn the handle of gas charging adapter clockwise and stop when the pressure gauge indicator moves 6 When the optimum gas pressure is obtained close the main valve of gas charging cylinder by screw...

Страница 33: ...00 N2 GAS 3 WAY VALVE ASSEMBLY 1 2 16802000 N2 HOSE 1 3 13105910 N2 COUPLING KIT 1 4 13105920 N2 GAS CYLINDER 1 5 DF300520 EXTENSION STICK OPTION 1 2 Head Cap Part Low Pressure Model Temp HK580S C F P...

Страница 34: ...d pipes Cleaning or replacing oil filter also requires check for oil contamination Replacement of filter first 50hours and every 100 hours thereafter Replacement of hydraulic oil every 500 hours An oi...

Страница 35: ...hammer operation Use of other hydraulic fluids is subject to approval Minimum viscosity 32 cSt Optimum viscosity 46 68 cSt Check the oil temperature constantly to ensure it does not exceed 80 176 F I...

Страница 36: ...wear Check spring pin rubber plug Check impact surface of working steel for chips Check tool for crack 4 Every 2 weeks Check pressure accumulator head cap Working steel for wear Check Tool Holder Bus...

Страница 37: ...fective electric system for hammer operation Call authorized service man 6 Defective magnet of valve switch Replace magnet 7 Operating pressure too low Inspect the engine speed of carrier and readjust...

Страница 38: ...ck the pressure 10 Return line connects to control valve Return line must be connected directly to the oil tank or filter 11 Defective diaphragm of accumulator Lots of tremor of the hose can make dama...

Страница 39: ...Hammer Industries 34 ACCESSORY PARTS LIST 1 Tool type and part list Tool Part Pode List Type A B C D E F G MOIL H WEDGE CONE BLUNT V WEDGE SPADE H SPADE V HK580S DF000060 DF000070 DF000090 DF000100 D...

Страница 40: ...se plug part list 4 O ring adapter part list HOSE SIZE O RING ADAPTER PF PF PF JIC 1 130087870 13009360 HOSE SIZE UNION CAP PF TYPE JIC TYPE ORFS TYPE 1 13007170 13007630 13007460 HOSE SIZE PLUG HOSE...

Страница 41: ...BHI Best Hammer Industries 36 5 Base cover plate dimension unit mm MODEL A B C D E F G J DIA K HK580S 740 944 42 205 225 225 200 45 39...

Страница 42: ...ulic hammer should never be left in or underwater with the compressed air supply switched off Without the compressed air supply the cylinder will fill up with water and it will then result in serious...

Страница 43: ...BHI Best Hammer Industries 38 AUTO LUBE KIT OPTION...

Страница 44: ...re of Retainer Pin 3 Free replacement can not be made when damage occurs below Retainer Pin which is below Tool Holder Bushing since it is considered user s fault such as prying 4 The manufacturing nu...

Страница 45: ...hitting part of tool in normal usage condition Damage to joint of Retainer Pin Vertical cuts in Tool 3 SEAL KIT Oil Leaks Tears Cuts Abrasion Scratches Hardening or Inverting of Seal Kit Charged Repai...

Страница 46: ...BHI BHI HydroRam Hydraulic Hammer HK580S Parts List...

Страница 47: ...BHI Best Hammer Industries 2 HK580S POWER CELL...

Страница 48: ...402000 O RING 2 13 22402210 O RING 2 43 D9000050 PIN 4 14 DF000050 M36 SOCKET PLUG 2 44 DM000220 TOOL HOLDEER 1 15 20215090 HEX SOCKET HEAD BOLT 4 45 DF000230 ROUND BUSHING 1 16 20211760 HEX SOCKET HE...

Страница 49: ...B 1 DM691110 CYLINDER SET 1 58 4 DF000700 ORIFICE C 1 DM691210 TOOL HOLDER SET 1 58 5 DF000710 ORIFICE D 1 DF691300 MAIN VALVE SET 1 58 6 DF000720 ORIFICE E 1 DM691400 TENSION BOLT SET 1 58 7 DF00073...

Страница 50: ...22200110 GAS SEAL 1 9 22300100 STEP SEAL 2 10 22002760 DUST SEAL 1 11 22004020 U PACKING 1 12 22000270 BUFFER SEAL 1 13 22402260 O RING 4 14 22402020 O RING 2 15 22405610 BACK UP RING 2 16 22402060 O...

Страница 51: ...6 16501140 L WRENCH 1 5mm 7 16501170 L WRENCH 1 10mm 8 16501190 L WRENCH 1 14mm 9 16501210 L WRENCH 1 19mm 10 16501230 L WRENCH 1 24mm OPTION 11 16500780 HAMMER RING WRENCH 1 80mm 12 16503090 HANDLE...

Страница 52: ...BHI Best Hammer Industries 7 HK580S BRACKET...

Страница 53: ...6 D9300070 RUBBER CAP S 6 7 DK300110 SIDE PAD 2 8 DM300110 SIDE CUSHION 2 9 DM300010 SILENCE BRACKET BODY 1 10 DM300140 BACK WEAR PLATE 1 11 DM300100 DOWN CUSHION 1 12 DM300120 DUST PROTECTION SEAL 1...

Страница 54: ...BHI PartCode 13104290 Date 2017 6 5 91 DAEPOONG RI DAESO MYUN EUMSUNG KUN CHOONGBOOK DO KOREA TEL 82 43 532 1370 1 FAX 82 43 532 1372 Website www bhice com E mail sales bhice com Printed Jan 2020...

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