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RapMan 3

 

 

RapMan V3.1.0 Double Head Extruder Installation

 

 

 

Содержание RapMan 3.1.0

Страница 1: ...RapMan 3 RapMan V3 1 0 Double Head Extruder Installation...

Страница 2: ...Section 6 Prepare all Acrylic Parts 7 Section 7 Replace Filament Guides 8 Section 8 Assemble the Double Extruder 9 Section 9 Removing the Original Single Head and Carriage Assembly Retro Fit 10 Secti...

Страница 3: ...uild If this Double Head Extruder is part of a new machine build i e you have purchased a new RapMan Kit with Double Heads then ignore Section 9 Removing the Original Single Head and Carriage Assembly...

Страница 4: ...er Installation Kit 400316 for the Packs shown below Pack Description Quantity A Extruder Frame Acrylic 1 B Extruder Drive Screw Hardware 1 C Filament 1 D Extruder Head Motor 1 E Extruder Head Assembl...

Страница 5: ...ruder Build Manuals which can be found at www bitsfrombytes com Downloads RapMan Version 3 1 Manuals Extruder Manual issue 2 Document No 100245 or on a CD if supplied with your original RapMan Kit Not...

Страница 6: ...numbers and quantities Item Part No Description Quantity F 1 400510 X Carriage Plate 2 F 2 400508 Spacer Plate 1 F 3 400509 PP Conduit Plate 1 F 4 400511 Duel Filament Guide 4 F 5 400138 M5 x 20 Hex B...

Страница 7: ...plest way is to use the file supplied in the Tool Kit Place the file at about a 20 degree angle and roll the edge of the film towards the centre of the part Once the edge is lifted remove the film com...

Страница 8: ...the original long PP Conduit Part 10139 with the Duel hole Filament Guides F 4 Part 400511 Page 6 Note Carefully slide the all the wires through the opening in the Guide before sliding along the Cond...

Страница 9: ...itsfrombites com Downloads or on a software CD if supplied with your RapMan Kit Once finished this extruder should be identical to extruder 1 with several minor exceptions 1 The Single Head PP Conduit...

Страница 10: ...uild Bed to provide room to work 1 Remove the Single Head Spacer this will be replaced with the Double Head Spacer 2 Remove the M5 bolts holding the X Axis Belt Remove the X belt and Clamps Save the X...

Страница 11: ...Installation Section 10 Double Carriage Pre assembly Parts needed Item Part No Description Quantity F 1 400510 page 6 X Carriage Plate 1 F 2 400508 page 6 Double Spacer Plate 1 F 5 400138 page 6 M5 x...

Страница 12: ...from this Kit and 3 Bolts previously removed from the original Single Head Carriage 2 Before starting make sure the Plate is in the correct orientation Fit Hex Bolts 400138 to one X Carriage Plate 400...

Страница 13: ...D o c u m e n t N o D 1 0 0 2 5 0 Page 13 RapMan V3 1 0 Double Extruder Installation Fit Double Spacer Plate 400508 as shown Bolts point up in this photo Double check orientation of holes...

Страница 14: ...e to X Axis Bearing Bars Parts needed Item Part No Description Quantity F 1 400510 page 6 X Carriage Plate 1 Double Carriage pre assembly finished assembly from Section 8 1 M5 x 35 Bolt from original...

Страница 15: ...D o c u m e n t N o D 1 0 0 2 5 0 Page 15 RapMan V3 1 0 Double Extruder Installation Place 12 M5 x 35 bolts into Double carriage preassembly as shown...

Страница 16: ...D 1 0 0 2 5 0 Page 16 RapMan V3 1 0 Double Extruder Installation Lay assembly over x bearings positioning bearings evenly between sets of bolts Insure the bearings are rotated so a row of visible bea...

Страница 17: ...Attach the bottom Carriage Plate 400510 using 10 M5 nuts Apply even torque to ensure plates are parallel and the bearings run freely Note do not put nuts on the bolts that will secure the X Axis Belt...

Страница 18: ...Extruder Installation Re fit X Belt as per the original carriage assembly Note the Belt Clamp will have to be adjusted because of the excess length due to the width of the Double Extruder Make sure t...

Страница 19: ...ble Extruder Assembly built in Section 8 1 400133 M5 Nut Full from original X Carriage 6 F 7 page 6 400520 PP Conduit black 1 F 3 page 6 400509 Conduit Bracket acrylic 1 Position Extruder 1 and Double...

Страница 20: ...D o c u m e n t N o D 1 0 0 2 5 0 Page 20 RapMan V3 1 0 Double Extruder Installation Extruder 1 Extruder 2...

Страница 21: ...n t N o D 1 0 0 2 5 0 Page 21 RapMan V3 1 0 Double Extruder Installation Secure both Extruders onto the carriage using 6 M5 nuts 400133 Two nuts are located in the front and one is on the back of eac...

Страница 22: ...he original Conduit Bracket from Extruder 1 Slide the Double Extruder Bracket up conduit of Extruder 1 to achieve fit shown below Next fit the Bracket onto both heads and secure using M5 x 20 bolts an...

Страница 23: ...tallation Section 13 Mounting the Fan Mount fan from the original assembly using the two free holes on the front of the carriage and the two original long bolts from the original carriage M5 x 40 Moun...

Страница 24: ...gh the small conduit and then down the long conduit back to the original connector that plugs into the motherboard It will help to tape the end of the cables together to provide some rigidity during t...

Страница 25: ...Extruder 2 wires Before making any connections clearly identify the group of Extruder 2 wires either with a zip tie or tape to distinguish them from the wires already there This will make wiring up to...

Страница 26: ...D o c u m e n t N o D 1 0 0 2 5 0 Page 26 RapMan V3 1 0 Double Extruder Installation Picture showing both Extruder 1 and Extruder 2 wires attached to the connector...

Страница 27: ...xtruder 2 Heater Fet Grey new 10 Extruder 3 Heater Fet N A 11 Extruder 1 Thermistor Purple 12 Extruder 2 Thermistor Purple new 13 Spare Input N A Pin Function Wire Colour 14 Extruder 1 Stepper 1B Gree...

Страница 28: ...t is important that both nozzles are equally distanced from the bed to achieve good quality Double head prints Note Due to construction it is likely you will see a difference in nozzle heights from th...

Страница 29: ...slide a sheet of fine emery paper under the nozzles with the grit side touching the nozzles Slowly move the bed up until the emery paper is against the lowest nozzle Move the emery paper under the no...

Страница 30: ...ilable be sure you pick the one for RapMan Firmware Current Install the firmware according to BFB Firmware Loader Instrucitons pdf These instructions are found in the downloaded Firmware file folder O...

Страница 31: ...to calibrate the distances between the nozzles This procedure is exactly the same as for the BFB 3000 machine Please download the BFB 3000 operations manual from www bitsfrombytes com Downloads Docum...

Страница 32: ...D o c u m e n t N o D 1 0 0 2 5 0 Page 32 RapMan V3 1 0 Double Extruder Installation Type Profile Head offset X...

Страница 33: ...ready to print You are well on your way to expand your RapMan options with an added Extruder head Please refer to www BitsfromBytes com for additional information when running Double Extruder Heads f...

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