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HR-Mini

Tank cleaning machine

with an electric drive

OPERATING/INSTALLATION MANUAL

(Translation of the original operating/
installation manual)

Keep for future use!

Status: 16.04.2019

Содержание HR-Mini

Страница 1: ...HR Mini Tank cleaning machine with an electric drive OPERATING INSTALLATION MANUAL Translation of the original operating installation manual Keep for future use Status 16 04 2019 ...

Страница 2: ...s prohibited and liable to pros ecution This applies especially to reproduction translation microfilming saving and edit ing in electronic systems We reserve the right to make technical alterations in the course of further development and improvement of features BETE Deutschland GmbH Dr C Otto Strasse 190 D 44879 Bochum Germany 49 0 234 936107 0 info bete deutschland de Status 16 04 2019 ...

Страница 3: ...rsonnel requirements 10 2 4 1 Personal protective equipment 11 2 5 Rating plate 11 3 Structure and function 12 3 1 Structure 12 3 2 Functioning 13 3 3 Technical data 13 3 4 Cleaning medium 15 4 Transport and storage 16 4 1 Packaging 16 4 2 Transport information 17 4 3 Storage 18 5 Installation and commissioning 19 5 1 Safety information 19 5 2 Installation position 19 5 3 Installation 19 5 3 1 Wat...

Страница 4: ...eaning 25 6 2 Fault table 25 6 3 Stocking spare parts 25 6 3 1 Disassembling the HR Mini 27 6 3 2 Installing Removing wear parts 28 6 3 3 Wear parts list 33 6 3 4 Optional accessories 34 7 Decommissioning and disposal 35 8 Annex 36 8 1 Certificates 36 ...

Страница 5: ...ing the manual you will be able to Install and operate the HR Mini safely and correctly in accordance with in structions Clean and maintain the HR Mini in accordance with legislation Take the right action in the event of a fault In addition to this manual it is necessary to comply with the general laws and other regulations concerning accident prevention and environmental protection in the country...

Страница 6: ...ities within a certain section Structure SIGNAL WORD Type and source of danger Possible consequence s of non adherence Measure s to avoid the danger Danger levels DANGER Hazard which unless avoided involves a high risk of death or seri ous injury WARNING Hazard which unless avoided may involve a moderate risk of death or serious injury CAUTION Hazard which unless avoided may involve a low risk of ...

Страница 7: ...ns Text in double quotation marks refers to other chapters sections or docu ments 1 2 Symbols used in the manual In this manual particular hazards are identified by the following symbols Fatal injury hazard due to electricity This symbol warns of a life threatening electrical hazard Touching live parts poses a direct risk of death Burn hazard due to hot surfaces This symbol warns of a burn hazard ...

Страница 8: ...riate installation commissioning operation or maintenance of the HR Mini Failure to heed information in the operating manual regarding installation commissioning operation and maintenance of the HR Mini Structural alterations to the HR Mini conversions or other alterations to the HR Mini are not allowed to be made without prior written permission from BETE Deutschland GmbH Any breach of this cause...

Страница 9: ...r service hotline is at your disposal for any technical queries you may have Phone 49 0 234 93 61 07 0 E Mail info bete deutschland de In addition our employees are consistently interested in new infor mation and experiences resulting from the application that may be of value in improving our products ...

Страница 10: ...ty information described in this man ual WARNING Failure to observe this manual inappropriate installation and repair work or incorrect operation may cause faults at the HR Mini and re sult in hazardous situations This may result in death or serious injury Ensure all tasks at the HR Mini are carried out by a specialist taking into consideration the corresponding operating and installation manual s...

Страница 11: ... HR Mini can be used in indoor and outdoor tanks When doing so the following fundamental issues must be observed Only use the fully installed HR Mini inside a sealed tank Make sure the tank being cleaned is empty and is unpressurised Protect the HR Mini against freezing e g residual water may freeze in cold conditions The HR Mini is only intended for a fixed pipe installation Installation using a ...

Страница 12: ...without the prior written approval of the manufacturer The manufacturer shall NOT be liable for any damage or loss whatsoever caused by misuse or unapproved modifications Any such use shall be at the sole risk of the plant operator Only operate the HR Mini after making sure all the safety devices are in correct working order and the system in which the HR Mini is installed complies with the safety...

Страница 13: ...ry specific regula tions on health and safety at work and accident prevention must be observed and applied The following non exhaustive information applies in particular The plant operator must ensure that the HR Mini is only used as intended see section 2 2 Intended use The plant operator must clearly define and arrange the responsibilities of the personnel e g for installation operation maintena...

Страница 14: ...n instruction and training are allowed to work at the HR Mini Installation Disassembly Industrial mechanic or comparable professional training practical experience in installing disassembling devices Electrical work Electrical specialist person with suitable professional training knowledge and experience who can recognise and prevent the dangers that may be posed by electricity The person must be ...

Страница 15: ...or other jewelry Safety shoes Wear non slip safety shoes to protect yourself against heavy falling parts and prevent you from slipping Safety gloves Wear safety gloves to protect your hands against coming into direct contact with hot surfaces or chemical substances Face protection Wear face protection to protect against media escaping under high pressure The personal protective equipment must be p...

Страница 16: ...ucture 12 HR Mini Tank cleaning machine 3 Structure and function 3 1 Structure Figure 3 1 Overview of HR Mini 1 Drive motor 5 Power cord 2 Flange 6 Exterior pipe 3 Water connection 7 2 collar 4 Solid stream nozzles 8 Nozzle head ...

Страница 17: ...ulting in a high energy jet The mechanical cleaning efficiency de pends on the velocity quantity and impact angle of the cleaning medium The intensive cleaning jets help to remove stubborn deposits from the side of the tank which are blasted off and flushed out at high speed Various nozzle sizes are available depending on the requirements and tank size 3 3 Technical data Electric drive for Europe ...

Страница 18: ...n throughput rises for instance when increasing the pressure Al ways observe the permissible range for the working pressure of the cleaning me dium Ø 0 8 mm Ø 0 9 mm Ø 1 0 mm Ø 1 2 mm Ø 1 3 mm 80 bar 5 53 l min 6 96 l min 8 18 l min 11 15 l min 13 06 l min 120 bar 6 47 l min 8 63 l min 10 03 l min 13 63 l min 15 97 l min 160 bar 7 57 l min 9 99 l min 11 51 l min 15 52 l min 18 17 l min 200 bar 8 8...

Страница 19: ...foreign objects in the cleaning medium may disrupt correct functioning of the HR Mini This may lead to material and consequential damage Insert a suitable filter system in the supply line of the cleaning medium You are recommended to use a fine 200 mesh screen fil ter The HR Mini should only be operated with clean water Other cleaning media are strictly prohibited ...

Страница 20: ... in a damaged or incomplete condition please file a complaint to the transporting company immediately Remember to keep the packaging until the transport company has possibly checked the goods or for returning the goods Returning goods When returning goods pack the parts in a manner that prevents any damage during transport If possible use the original packaging and the original packag ing material...

Страница 21: ...environmental damage Dispose of packing materials environmentally and sort properly for recycling Ensure conformity to local disposal regulations 4 2 Transport information NOTE Incorrect transport can cause damage to the HR Mini Functional safety of the HR Mini may be at risk Component failure or malfunctioning of the HR Mini may lead to material and consequential damage Observe the symbols and in...

Страница 22: ...ollowing storage conditions If possible always store the HR Mini in the original packaging Store the HR Mini in a clean and dry place e g sealed dust free room Store the HR Mini in satisfactory ambient conditions Avoid large temperature fluctuations to prevent a build up of condensate Prevent the ingress of dirt and moisture into the HR Mini Protect the HR Mini against climatic conditions e g form...

Страница 23: ...Mini should only be carried out by fully trained specialists Make sure electrostatic charging is prevented To do so ground the HR Mini and the tank to the same potential Always carry out grounding before commissioning the HR Mini 5 2 Installation position The HR Mini is intended for vertical installation with the cleaning head facing downwards If other installation positions are chosen moisture ca...

Страница 24: ...o a high pressure water jet When connecting the HR Mini to a high pressure device the HR Mini is put into operation immediately A jet of water is sprayed from the HR Mini at high pressure Connect the HR Mini to the high pressure device only after it has been installed in the tank Always wear face protection when carrying out work on the HR Mini Water is connected to a high pressure device using a ...

Страница 25: ...t match the values shown on the rating plate of the HR Mini 5 4 Commissioning In Germany the Ordinance on Industrial Health and Safety BetrSichV must be observed by the plant operator prior to commissioning the HR Mini In other countries relevant national directives laws and country specific regula tions on health and safety at work and accident prevention must be observed and applied WARNING Haza...

Страница 26: ...oves when work ing The sound pressure level generated in the work area can over a longer peri od of time lead to permanent hearing impairment Determine the standard ambient noise in the installation area of the HR Mini The plant operator must provide suitable ear protectors if the sound pressure level is 80 dB A or higher Suitable ear protectors must be worn at all times if the sound pressure leve...

Страница 27: ...screw fittings at the HR Mini are tightened before it leaves the factory Nonetheless a trial run should always be carried out to check correct functioning and the leak tightness of the installed HR Mini Trial run Seal all the openings at the tank securely e g inspection points Check the safety distance to the tank and to the surrounding components Connect the HR Mini to the high pressure device Sw...

Страница 28: ...he plant operator is responsible for ensuring routine maintenance Initial maintenance must be per formed after 300 operating hours or 12 months at the latest The HR Mini loses its guarantee if maintenance and cleaning are not per formed after 12 months at the latest 6 1 Maintenance table Maintenance work Maintenance interval See section Visual inspection Before and after use 6 1 1 Check nozzle hea...

Страница 29: ... the gearing if visible is cleaned thoroughly Only clean the induction motor with a damp cloth 6 2 Fault table Fault Cause Remedy Inadequate cleaning result Nozzles dirty or blocked Clean or replace the noz zles Pressure of the cleaning medium insufficient Increase the pressure ob serve the max permissible pressure Insufficient volume flow Increase the volume flow Filter clogged Clean or replace t...

Страница 30: ...MAINTENANCE Stocking spare parts 26 HR Mini Tank cleaning machine Fig 6 1 Exploded drawing of the HR Mini with an electric drive ...

Страница 31: ...1 Electric motor HR M 014 0 14 1 1 Coupling HR M 014 1 14 2 1 Flange HR M 014 2 14 4 3 Hexagon socket grub screw with pin DIN914 M5x8 20 14 5 4 Hexagon socket fillister head screw DIN912 M5x75 20 14 6 4 Hexagon nut M5 DIN934 M5 20 14 7 4 Washers DIN125 M5 20 15 1 2 collar HR M 015 15 1 1 Hexagon nut M6 DIN985 M6 20 15 2 1 Washer M6 DIN125 M6 20 15 3 1 Hexagon socket screw M6x40 DIN912 M6x40 20 16 ...

Страница 32: ...operties of the HR Mini and the superordinate system BETE Deutschland GmbH shall not be liable for any damage or loss whatsoever resulting from the use of non original parts or non original accessory parts Standard parts can be purchased from specialist retailers The nozzle head or the shaft adapter must be disassembled to check the seals at the nozzle head and on the shaft adapter for wear The no...

Страница 33: ...nded wrench or a gripper Installation Re install the nozzles in reverse order 6 3 2 2 Nozzle head The nozzles do not have to be removed for a removal installation of the nozzle head If there is an excessive escape of water at the nozzle head remove the nozzle head to check the seals at the nozzle head for wear replace the seals Removal Remove the hexagon socket screw 1 Remove the hemispherical she...

Страница 34: ...ptional accesso ries Installation Keep the components in the refrigerator for some hours before installing them this facilitates the mounting of the components Apply a small quantity of Super Lube long term lubricant to the seals of the nozzle head Refit the nozzle head and the HR Mini in reverse order to removal 6 3 2 3 Shaft adapter If water escapes at the seal casing remove the shaft adapter to...

Страница 35: ...out of the seal housing 3 Attention Left hand thread This causes the external pipe to be screwed out of the seal housing and the shaft to be screwed out of the shaft adapter at the same time also see the illustration below 1 Shaft 2 Shaft adapter Remove the 3 hexagon socket grub screws see arrows ...

Страница 36: ...r can be further dismantled see the illustrations below The shaft adapter has to be pushed out of the seal housing starting at the thread side see arrow To do so screw a screw into the shaft adapter 1 if necessary Then push the shaft adapter e g using a vice evenly out of the seal housing 2 If the seals are defective or after the maintenance interval send the shaft adapter to BETE Deutschland GmbH...

Страница 37: ...haft adapter Refit the shaft adapter and the HR Mini in reverse order to removal When installing the exterior pipe make sure that the internal shaft aligns into the shaft adapter 6 3 3 Wear parts list Wear part Illustration Article number Nozzle head HR M 002 Shaft adapter HR M 009 Guide rings HR M 011 Slide seal ring kit con sisting of O ring and slide ring HR M 012 Nozzles HR M 018 XX Final digi...

Страница 38: ...MAINTENANCE Stocking spare parts 34 HR Mini Tank cleaning machine 6 3 4 Optional accessories Spare part Illustration Article number Setup kit seal replacement HR M 016 Super Lube long term lubricant ...

Страница 39: ...spose of the materials separately in an environmentally friendly manner according to national legislation NOTE Environmental harm due to incorrect disposal Auxiliary materials and or lubricants e g from engines motors must not be allowed to enter ground water water courses or sew age systems Cleaning agents and auxiliary materials that are used to clean the machine must be disposed of according to...

Страница 40: ...ex 8 1 Certificates The HR Mini complies with the following EU Directives Directive 2006 42 EC Machinery Directive Low Voltage Directive 2014 35 EEC A copy of the Declaration of Conformity in compliance with Directive 2006 42 EC is shown on the following page ...

Страница 41: ...2 EC The safety objectives of the Low Voltage Directive 2014 35 EU are complied with according to Annex I No 1 5 1 of the Machinery Directive The HR Mini is classified according to article 4 of the Pressure Equipment Di rective 2014 68 EU and therefore does not bear a CE marking conforming to the Pressure Equipment Directive Additional directives and standards used EMC Directive 2014 30 EU Pressur...

Страница 42: ...BETE Deutschland GmbH Dr C Otto Strasse 190 D 44879 Bochum Germany 49 0 234 936107 0 info bete deutschland de ...

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