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Assembly Instructions Beta Prusa DualX 13/05/14

Assembly Instructions

Beta Prusa DualX

3D Printer

Version 2.6

Date 13/05/14

Page 1 / 72

Содержание DualX

Страница 1: ...Assembly Instructions Beta Prusa DualX 13 05 14 Assembly Instructions Beta Prusa DualX 3D Printer Version 2 6 Date 13 05 14 Page 1 72...

Страница 2: ...eads Year 2014 Conditions that must be met for the incomplete machine so that it can properly and without compromising the safety and health of peoples be assembled with other parts to form a complete...

Страница 3: ...NS 4 ASSEMBLY OF THE FRAME 5 STEP 1 1 6 STEP 1 2 7 STEP 1 3 9 STEP 1 4 10 STEP 1 5 11 STEP 1 6 12 STEP 1 7 13 STEP 1 8 14 STEP 1 9 17 ASSEMBLY OF THE AXES 18 STEP 2 1 19 STEP 2 2 21 STEP 2 3 24 STEP 2...

Страница 4: ...information is not followed it can result in death or serious injury invalidity Indicates a possible dangerous situation If the information is not followed it can result in death or serious injury inv...

Страница 5: ...Assembly Instructions Beta Prusa DualX 13 05 14 Chapter I Assembly of the Frame Page 5 72...

Страница 6: ...he following parts are needed for this step 2x Frame vertex with foot 1x Bar clamp 6x Washer M8 6x Nut M8 1x Threaded rod M8 x 370 mm Assembly Step 1 1 Assemble the bar clamp between two frame vertice...

Страница 7: ...lX 13 05 14 Step 1 2 Needed parts for step 1 2 The following parts are needed for this step 1x Pre assembled part from step 1 1 1x Frame vertex without foot 8x Washer M8 8x Nut M8 2x Threaded rod M8 x...

Страница 8: ...all sides of the triangle are exactly the same length The distance between the outer edges of the plastic parts should be 291 mm Repeat the previous two steps and build a second triangle NOTICE Make...

Страница 9: ...5 14 Step 1 3 Needed parts for step 1 3 The following parts are needed for this step 4x Washer M8 4x Nut M8 1x Threaded rod M8 x 294 mm Assembly Step 1 3 Position the nuts and washer on the threaded r...

Страница 10: ...tep 1x Belt guide 2x Bar clamp 10x Washer M8 2x Big Washer M8 8x Nut M8 1x Bearing 608ZZ 1x Threaded rod M8 x 294 mm Bearing 608zz in belt guide Press the 608ZZ bearing into the belt guide until it s...

Страница 11: ...for step 1 5 The following parts are needed for this step 2x Bar clamp 8x Washer M8 2x Big Washer M8 8x Nut M8 1x Belt guide 1x Bearing 608zz 1x Threaded rod M8 x 294 mm Assembly step 1 5 Position th...

Страница 12: ...13 05 14 Step 1 6 Needed parts for step 1 6 The following parts are needed for this step 2x Washer M8 2x Nut M8 1x Threaded rod M8 x 294 mm Assembly Step 1 6 Position the parts on the threaded rod as...

Страница 13: ...13 05 14 Step 1 7 Needed parts for step 1 7 The following parts are needed for this step 4x Nut M8 4x Washer M8 2x Threaded rod M8 x 440 mm Assembly Step 1 7 Position the parts on the threaded rod as...

Страница 14: ...r M8 16x Nut M8 and all previously assembled parts Assembly Step 1 8 Insert the two triangles from the outside into the prepared threaded rods and fix them together with a washer and a nut each The lo...

Страница 15: ...sides of the frame Position of the nuts on the outside of the frame Now adjust the distance between the triangles by turning the nuts on the frame vertices until all distances are exactly the same Mak...

Страница 16: ...otor holders flat side down onto the longer rods as shown above Secure them with a washer and a nut each Assembly of the Y motor holder At last push the Y motor holder onto the rods besides the belt g...

Страница 17: ...step 2x Bar clamps 4x Washer M8 4x Nut M8 1x Threaded rod M8 x 440 mm and the structure from the previous step Assembly Step 1 9 Push the threaded rod through the two bar clamps at the bottom of the f...

Страница 18: ...Assembly Instructions Beta Prusa DualX 13 05 14 Chapter II Assembly of the Axes Page 18 72...

Страница 19: ...tep 2 1 The following parts are needed for this step 1x Gear 4x Linear bearing SC8UU 1x Motor Nema17 with cable and plug 3x Washer M3 3x Screw M3 x 10 mm 1x Grub screw M3 x 8 mm 2x Smooth rod 8mm x 40...

Страница 20: ...get to add the linear bearings onto the smooth rods Assembly of the Y Axis motor Push the gear onto the motor shaft and secure it with the 8mm grub screw The gear has holes with integrated nuts for th...

Страница 21: ...arts are needed for this step 1x Belt clamp with channel and screwhole 1x Belt clamp without channel 1x Y carriage 5x Nut M3 8x Washer M3 1x Belt 3x Screw M3 x 20 mm 2x Screw M3 x 16 mm 16x Screw M4 x...

Страница 22: ...exactly parallel and should have the same distance to the threaded rods on both sides of the frame Now carefully fasten the bar clamps until the smooth rods can t be moved any more Now fasten the scr...

Страница 23: ...he outside a M3 x 20 mm screw into it Depending on your model the nut might already be casted in Now pull the belt over the belt clamp around it and under the clamp to the outside Like it is shown in...

Страница 24: ...3 Needed parts for step 2 3 The following parts are needed for this step 4x Linear bearings SC8VUU 2x Rod clamps 4x Washer M4 4x Nut M4 4x Screw M4 x 16 mm 2x Smooth rod 8mm x 350 mm and the structur...

Страница 25: ...iated washers and nuts You can see how that is done on the following pictures Depending on your set the m4 nuts might be already casted in Assembly detail step 2 3 Justage step 2 3 Now adjust the two...

Страница 26: ...parts are needed for this step 2x X end 8x Screw M3 x 25 mm 8x Washer M3 2x Screw M8 x 50 mm 16x Washer M8 4x Nut M8 2x Bearing 608ZZ 4x Big Washer M8 2x Belt guide 4x Rod clamps 608ZZ Bearing inside...

Страница 27: ...x 50 mm screws and associated washers and nuts on the X end parts like it is shown in the picture above Assembly of x end add on parts Place the rod clamp parts onto the X end parts and screw them to...

Страница 28: ...16 mm 8x Washer M4 2x Smooth rod 8mm x 420 mm and the structure from the previous steps Assembly step 2 5 Slide the six linear bearings onto the smooth rods and push them through both X end parts Ins...

Страница 29: ...ail step 2 5 Secure the smooth rods with rod clamps on each X end part Make sure the rods are centered Check that the construction can smoothly go up and down on the vertical rods without any blocking...

Страница 30: ...d parts for step 2 6 The following parts are needed for this step 2x Z axis coupling 8x Screw M3 x 10 mm 8x Washer M3 2x Nut M8 2x Motor Nema17 with cable and plug 2x Threaded rod M8 x 210 mm and the...

Страница 31: ...he top through them If the M8 nut sits too loose wrap them with a few layers of tape until it fits perfectly Then connect the drive rods with the motor shafts with the Z axis couplers Use a Z axis cou...

Страница 32: ...2x X carriage 4x Belt clamp without channel 2x Belt clamp with channel and screw hole 2x Gear 6x Nut M3 14x Washer M3 1x Belt 2x Motor Nema17 with cable and plug 4x Screw M3 x 35 mm 2x Screw M3 x 20 m...

Страница 33: ...mount a belt clamp without channel teeth downwards and on the lower side mount the belt clamp with channel channel upwards and below a belt clamp without channel teeth upwards Secure the clamps with t...

Страница 34: ...Assembly Instructions Beta Prusa DualX 13 05 14 Page 34 72...

Страница 35: ...Assembly Instructions Beta Prusa DualX 13 05 14 Chapter III Assembly of the extruders Page 35 72...

Страница 36: ...X 13 05 14 Step 3 1 Needed parts for step 3 1 The following parts are needed for this step 2x thin spring 6mm 4x Washer M4 2x Nut M4 2x Screw M4 x 50 mm 1x Wades body 1x Wades Inlet 1x pre assembled B...

Страница 37: ...he top of the Wades body and screw the prepared screws into the body as shown in the picture above Put the Wades inlet with the conical opening pointing into the extruder into the cavity of the Wades...

Страница 38: ...d for this step 1x Bearing 608ZZ 1x Nut M3 1x Bolt M8 x 20 mm 1x Wades Idler Assembly step 3 2 Push the bearing onto the short M8 bolt and click it into the Wades Idler Put the M3 nut into the deepeni...

Страница 39: ...r this step 1x Big gear 2x Nut M8 1x Nut M8 Nyloc 5x Washer M8 1x Filament drive screw 3x Screw M3 x 12 mm 1x Screw M3 x 30 mm 1 1x Small gear 5x Washer M3 1x Nut M3 2x Bearing 608ZZ 1x grub screw M3...

Страница 40: ...into the big gear and screw it onto the longer part of the filament drive screw Also put two M8 washers onto the drive screw Then push the small gear onto the motor shaft put the drive screw with the...

Страница 41: ...r M4 4x Nut M4 2x Extrude incl hotend and the structures from the previous steps Assembly step 3 4 Put the extruder onto the x carriage like it is shown in the picture above Then secure it in place wi...

Страница 42: ...Assembly Instructions Beta Prusa DualX 13 05 14 Chapter IV Assembly of print bed and extras Page 42 72...

Страница 43: ...4 1 The following parts are needed for this step 16x Cable ties 2x Left frame stabilizer 2x Right frame stabilizer and the structures from the previous steps Assembly step 4 1 Put the frame stabilize...

Страница 44: ...his step 2x Bearing holders 2x Bearing 608ZZ 2x Screw M3 x 25 mm 2x Nut M3 4x Washer M3 and the structures from the previous steps Assembly step 4 2 Press the bearings into the bearing holders and pla...

Страница 45: ...Foldback clamps and the structures from the previous steps Soldering of the heated print bed Depending on the kit there is a NTC soldered on the Heatbed If not mounted solder the delivered thermistor...

Страница 46: ...re the through hole connections on the sides of the heated print bed with Kapton tape to protect against possible shorts with the aluminium plate After taping the print bed you should pierce through t...

Страница 47: ...ng M3 Nyloc nut goes on the bottom in this assembly Optionally you can place four washers between the PCB of the heated bet and the springs The cables of the heated print bed should point away from th...

Страница 48: ...Assembly Instructions Beta Prusa DualX 13 05 14 Chapter V Assembly of the Electronics Page 48 72...

Страница 49: ...nd stop holder 4x metal flag 4x Screw M3 x 20 mm 4x Screw M3 x 16 mm 1x Screw M3 x 10 mm 16x Washer M3 6x Nut M3 and the structure of the previous steps Assembly of the optical end stop on the Y axis...

Страница 50: ...rod below one x end part Attach a metal flag onto the outer screw at the bottom of the x end parts using an extra M3 nut and two washers Then bend the flag down and adjust the flag and the end stop un...

Страница 51: ...Assembly Instructions Beta Prusa DualX 13 05 14 Position of the end stops Page 51 72...

Страница 52: ...nics holder 4x Rod clamps 2x Filament guide 2x 40mm Fan 2x Fan director 2x metal Strip 4x Screw M3 x 20 mm 4x Screw M3 x 30 mm 4x Screw M3 x 10 mm 4x hexagon spacer 4x Screw M3 x 6 mm 20x Washer M3 16...

Страница 53: ...h Then attach the strips to a screw of the x carriages and bend them so that the fans blow at the cool part of the hotend Assembly Echinus board Attach the Echinus electronic holder onto the side of t...

Страница 54: ...e needed for this step 30x cable ties 2x twofold terminal block 6x Heat sinks 6x Heat sink glue pad 4x Three wire cable with plugs on both sides 1x Thick two wire cable 2x Thin two wire cable with plu...

Страница 55: ...Always put the cables into the intended place to test the length before cutting it We start with the Z axis motors Move both cables to the side where the electronic is and run the cables down the rod...

Страница 56: ...pictures below Make sure that the order of the cables is correct From left to right blue red green black Connection of the Z motors to the electronic Connection of the Y motor Next run the cable of th...

Страница 57: ...the motor cable in a loose curve onto the diagonal rod and from there on downwards Make sure the is enough cable that the Z axis can move fully up and down Guide the cable below the printbed along the...

Страница 58: ...13 05 14 Connection of the X2 motor To connect the X2 axis motor guide the motor cable in a loose curve onto the diagonal rod and from there on downwards Make sure the is enough cable that the Z axis...

Страница 59: ...the image above Again make sure that the order of the cables is correct From top to bottom blue red green black Connection of the fans Place a terminal block onto each extruder motor and connect the...

Страница 60: ...e the first fan cable and the already connected corresponding thermistor cable in a big loop to the top of the printer and from there down on the side of the printer to the electronic Make sure loop o...

Страница 61: ...m blue red green black The thermistor cable plugs into the left pins of pin row on the upper side of the electronics as shown above Here the colour coding doesn t matter Make sure that the pin 5V stay...

Страница 62: ...le the second fan cable and the already connected corresponding thermistor cable in a big loop to the top of the printer and from there down on the side of the printer to the electronic Make sure loop...

Страница 63: ...uder to the electronic Connection of the second extruder to the electronic The motor cable gets connected with the sixth terminal MOTOR6 of the electronics as shown above Again make sure that the orde...

Страница 64: ...ics as shown above Here the colour coding also doesn t matter The fan cables go onto the upper pin row next to the heater terminal with the black wire pointing outside Connection of the X1 end stop Co...

Страница 65: ...se connection So if the cable is plugging in the wrong directions you can easily correct it later Connection of the Z end stop Connect another three wire cable to the Z end stop and guide the cable do...

Страница 66: ...e cable along the side of the printer till you get to the middle rod From there guide it below the printer alongside the middle rod to the cirquit board Connection of the Y end stop to the electronic...

Страница 67: ...any problems and that the cables don t entangle with the belt Connection of the heated print bed to the electronics The thermistor of the heated print bed gets plugged into the electronics as shown a...

Страница 68: ...alX 13 05 14 Adding the heat sinks Take the six heat sinks and apply the designated heat sink glue pads Then place each heat sink onto one stepper driver and press them gently Make sure to leave the p...

Страница 69: ...6x Washer M3 4x Nut M3 2x metal strip and all parts from the previous steps Mounting of the Silicon pads The last step is to mount the silicon pads Screw each pad onto one end of a metal strip using M...

Страница 70: ...Assembly Instructions Beta Prusa DualX 13 05 14 positioned below a hotend when it s in the endstop The tip of the nozzle should plunge into the silicon Page 70 72...

Страница 71: ...ous steps Connect the metal flags with the fans using the M3 x 10 mm screws the corresponding washers and M3 nuts Now bend the metal flags so that you can mount the fans beside each of the hotends at...

Страница 72: ...can move freely over their full range It is recommended to bundle all cables of each of the extruders to one big bundle to reduce the likelihood of entanglement with the cables Grease all smooth rods...

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