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Use and Maintenance Instruction Manual

MAXIAL TRACK HOIST

REV. 2.2 (2017)

MAINTENANCE AND REPAIR

Page | 10-2

10.2

MAINTENANCE SCHEDULE

Maintenace operations must be preformed with the following timetable:

Maintenance operations to perform according to the working hours of the machine are
described in detail in the following paragraphs.

Maitenance every

Daily

Monthly

Annually

DANGER

If the machine remains installed for long periods of time, even if it is not used,
maintenance operation is to be carried out.

Содержание MAXIAL TRACK HOIST

Страница 1: ...Instructions BETA MAX MAXIAL TRACK HOIST USEAND MAINTENANCE INSTRUCTION MANUAL Rev 2 2 2017 SERIAL NUMBER 1895 Robert J Conlan Blvd NE Palm Bay FL 32905 PH 800 233 5112 Fax 321 768 9517 www betamaxho...

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Страница 3: ...model shown in the manual corresponds with the identification information shown on the machine If they do not correspond contact your local BETA MAX retailer or agent DANGER The machine must not be u...

Страница 4: ...__ _________ Address __________ _________________ _________ Address __________ _________________ _________ USE AND MAINTENANCE INSTRUCTION MANUAL Brand Manufacturer BETA MAX Model MAXIAL TRACK HOIST D...

Страница 5: ...se and maintenance training 1 6 1 5 2 The user s responsibility 1 6 1 5 3 Training on the particular model of machine 1 6 1 6 PREREQUISITES FOR THE ASSIGNED OPERATOR 1 7 1 6 1 Preparatory information...

Страница 6: ...ernal dimensions and weight 3 12 3 4 6 Internal dimensions and capacity 3 13 3 4 7 Safety equipment 3 13 3 4 8 Forces on scaffold 3 14 3 4 9 Electrical 3 15 3 4 9 1 Understanding electricity 3 15 3 4...

Страница 7: ...IPMENT 7 2 7 2 1 Mechanical safety equipment 7 2 7 2 1 1 Silent block shock absorbers 7 2 7 2 1 2 Pawl style safety device 7 2 7 2 2 Electo mechanical safety equipment 7 3 7 2 2 1 Slack rope assembly...

Страница 8: ...t the construction site 7 14 7 6 10 Risks arising from disassembling the machine 7 14 8 PREPARATION FOR MACHINE USE 8 1 8 1 SAFETY REQUIREMENT BEFORE HANDLING THE MACHINE 8 1 8 2 SAFETY REQUIREMENTS D...

Страница 9: ...0 3 5 Transmission and drum 10 9 10 3 5 1 Transmission annual inspection 10 9 10 3 6 Motor and brake 10 10 10 3 6 1 Adjusting Brake tension 10 11 10 3 6 2 Adjusting the Air Gap 10 12 10 3 7 Slack Rope...

Страница 10: ...UseandMaintenance Instruction Manual MAXIAL TRACK HOIST REV 2 2 2017 TABLE OF CONTENTS Page vi This page has been left blank for formatting purposes...

Страница 11: ...UseandMaintenance Instruction Manual MAXIAL TRACK HOIST REV 2 2 2017 INTRODUCTION CHAPTER 1 INTRODUCTION Record of modifications Revision Executor Date Description of modification...

Страница 12: ...pically used in the erection of scaffolding The Maxial Track Hoist requires no tools to assemble The Maxial Track Hoist is typically mounted in a vertical position when used with scaffolding The hoist...

Страница 13: ...ntains safety instructions used to identify certain areas tasks or conditions that require special attention NOTE these instructions provide useful additional information but they are never used to co...

Страница 14: ...requent use Handling installing using carrying out maintenance or shutting down the machine may constitute a danger if not carried out according to the requirements of this manual or without due cauti...

Страница 15: ...ations or interventions carried out on the machine use of spare parts other than those provided by BETA MAX BETA MAX will not be held liable for risks caused as a result of non complicance with such r...

Страница 16: ...und in the descriptions within this manual USER OPERATOR MACHINE USER refers to the person who due to his qualification is appointed as site manager where the machine is installed or the person who is...

Страница 17: ...e user assigns or authorizes an individual to operate the machine it is his responsibility to ensure that the individual in question has been trained in accordance with the requirements stipulated in...

Страница 18: ...1 6 2 Operators training The operator must be trained on the same model of machine or on a model that has charcteristics of operation and control that corresponds with the machine that is to be used T...

Страница 19: ...UseandMaintenance Instruction Manual MAXIAL TRACK HOIST REV 2 2 2017 GENERAL INFORMATION CHAPTER 2 GENERAL INFORMATION Record of modifications Revision Executor Date Description of modification...

Страница 20: ...2750 Melbourne FL 32902 2750 www betamaxhoist com info betamaxhoist com Type MATERIAL HOIST Model MAXIAL TRACK HOIST Serial Number Year of Manufacture 20 2 2 MACHINE INDENTIFICATION PLATE The identifi...

Страница 21: ...eral descriptions where reference is not made to fundamental details for understanding machine operation and more importantly all descriptions of the machine s safety systems 2 3 IDENTIFICATION SIGN T...

Страница 22: ...UseandMaintenance Instruction Manual MAXIAL TRACK HOIST REV 2 2 2017 GENERAL INFORMATION Page 2 3 This page has been left blank for formatting purposes...

Страница 23: ...UseandMaintenance Instruction Manual MAXIAL TRACK HOIST REV 2 2 2017 MACHINE INFORMATION CHAPTER 3 MACHINE INFORMATION Record of modifications Revision Executor Date Description of modification...

Страница 24: ...ist is typically mounted in a vertical position when used with scaffolding The hoist may be erected on the outside of the scaffold for easy access to the lift equipment or within the scaffolding bay t...

Страница 25: ...UseandMaintenance Instruction Manual MAXIAL TRACK HOIST REV 2 2 2017 MACHINE INFORMATION Page 3 2 Figure 3 1 Maxial Track Hoist 3 2 MACHINE LAYOUT...

Страница 26: ...hine shown in figure 3 2 and listed in the legend below are then described in detail in the subsequent paragraphs LEGEND 1 Base Feet 2 Kwik Bolt 3 Scaff Clamp 4 Ladder Track 5 Universal Carriage 6 Sli...

Страница 27: ...components The openings allowed for Kwik Bolts are longer on one side than the other this allows the Kwik bolt to be placed in the hole and then twisted 90 degrees Once twisted 90 degrees the Kwik Bo...

Страница 28: ...4 6 g cm The track sections come in three lengths Each track section is 24 in 61 0 cm wide and 4 in 10 2 cm deep The rungs are not centered but are placed back on the section of the track so the front...

Страница 29: ...f guide rollers on the border of the frame The travel movement is controlled by the drum and the wire rope cable in a up or down direction It is designed to accept any of the different BetaMax designe...

Страница 30: ...oes up and over clockwise traveling from the front of the track and back down to the Universal Carriage The Sliding Head slides on the track and a bottom arm that is spring loaded pivots out to clear...

Страница 31: ...liding head and maintenance repair to the Motor Pack 3 3 1 7 2 Top Stop The Top Stop is a movable stop that slides over a rung of the track and is held in place by a locking pin The Top Stop stops the...

Страница 32: ...s of loads known as Carrier Baskets BetaMax manufactures three main Carrier Baskets and other specialized custom Carrier Baskets that can be attached to the Universal Carriage Each Carrier Basket is d...

Страница 33: ...the brawn of the system It is made up of the shroud structure transmission and drum electric motor and brake and the wire rope cable The motor pack also contains the two safety limit switches of the u...

Страница 34: ...ersion 110Vac 1Ph 30A 220 version 220Vac 1Ph 20A Absorbed current 110 version 22 A 220 version 12 A Max inrush current 110 version 77 A 220 version 42 A Power cable section Section 3 4 9 3 4 2 Wire ro...

Страница 35: ...sion 11 A Inrush current 110 version 70 A 220 version 39 A Power factor 0 99 cos Frequency 60Hz 3 4 5 External dimensions and weight Base feet dimension 3 x 9 x 8 weight 3 lbs Kwik bolt dimension 2 x...

Страница 36: ...2 15 5 x 21 x 72 weight 96 lbs Frame Scaffold Carrier dimension 67 x 24 x 74 weight 114 lbs 3 4 6 Internal dimensions and capacity Universal Platform dimension 30 x 17 x 36 capacity 450 lbs Modular Sy...

Страница 37: ...old F1 and F2 will be reversed For a balanced load shear force is minimal Wind is not taken into account Forces are for a 175 ft system maximum push pull forces in direction indicated P1 490 lb and P2...

Страница 38: ...scribed as the interaction of the faucet power supply and the size of the hose length and gauge of electrical cable The measured voltage at the electrical outlet may be 110V AC or 220V AC with nothing...

Страница 39: ...igh er energy amperage requirements BetaMax suggests no less than 10 gauge 3 conductor power cable 10 3 for these models Heavier electrical cable is required for Maxial Track Hoists and will allow a l...

Страница 40: ...city minus the Universal Carriage and Carrier Basket The electric motor has two windings with one end of each connected together and run capacitors across the other two ends When the up winding is dir...

Страница 41: ...other parts of the construction site conformity with all existing international regulations for this type of machine 3 6 NORMAL CONDITIONS OF STORAGE Storage of the machine s various components does...

Страница 42: ...emove the motor pack from the ladder mast structure and store in a a dry heated place or either way in a place where the temperature is not lower than 14 F 3 9 AMBIENT WORKING CONDITIONS The machine i...

Страница 43: ...dMaintenance Instruction Manual MAXIAL TRACK HOIST REV 2 2 2017 HANDLING AND TRANSPORTATION CHAPTER 4 HANDLING AND TRANSPORTATION Record of modifications Revision Executor Date Description of modifica...

Страница 44: ...RATIONS The area to be used for preparation of the material loading unloading temporary storage or warehousing must have clear signs and closed off in such a way so as to prevent access to outsiders o...

Страница 45: ...dled with care when in movement and damage is avoided The various small components are placed inside proper packaging inside appropriate boxes and these are grouped together with all the machine s acc...

Страница 46: ...perational life The general criteria to be followed in order to avoid any damage when handling the machine when transporting it from one construction site to another mainly concerns the maneuvers when...

Страница 47: ...ly stable so not to cause dangerous situations of the equipment tipping over collapsing or subsiding unload the machine from the transport vehicle using a lift truck which has an appropriate lifting s...

Страница 48: ...UseandMaintenance Instruction Manual MAXIAL TRACK HOIST REV 2 2 2017 HANDLING AND TRANSPORTATION Page 4 5 This page has been left blank for formatting purposes...

Страница 49: ...UseandMaintenance Instruction Manual MAXIAL TRACK HOIST REV 2 2 2017 INSTALLATION CHAPTER 5 INSTALLATION Record of modifications Revision Executor Date Description of modification...

Страница 50: ...manently fixed and they simply rest on the horizontal level of the working area and the machine itself can seem to be stable even though it is not yet completely and definitely mounted and anchored to...

Страница 51: ...ly operations the exact positioning of the structures and components constituting the machine in accordance with the heights and indications shown in the installation design and particularly in confor...

Страница 52: ...lding whether the operating system is centrally located and whether the scaffold carrier clearances are satisfied 1 Using a 9 ft 9 in 3 0 m section of track lay the track flat on the ground Notice tha...

Страница 53: ...the track To fully install the Universal Carriage onto the track you must manually release the Pawl Safety Device 5 Slide the Universal Carriage all the way down the track until the bumpers at the bo...

Страница 54: ...e scaffolding There should be 2 Scaff clamps positioned no farther than 6 ft 6 in 2 0 m apart all the way up the track 8 Using a second 9 ft 9 in 3 0 m section of track lay the track flat on the groun...

Страница 55: ...olding Align the holes that are in the tongue with the holes in the channel 11 Secure the track to the horizontal scaffolding with two Scaff clamps on the sides of the track 12 Fasten the two track se...

Страница 56: ...section of the track The carriage will stay up by the mechanical brake Install the Bottom Stop on the fifth rung and lower the Universal Carriage for added safety while working underneath the Universa...

Страница 57: ...t the motor cable from the Control Electrical Box to the Motor Pack 18 Connect the Handheld Control Pendant to the Control Electrical Box 19 Connect the power plug from the Control Electrical Box to t...

Страница 58: ...onnect the end of the wire rope to the braking bar hitch pin on the Universal Carriage 24 Press the UP button on the Handheld Control Pendant to lift the Universal Carriage off of the Bottom Stop Remo...

Страница 59: ...one hand at least 1 ft 30 48cm above the Motor Pack Always keep a tight pull on the wire rope 4 With the opposite hand press the DOWN button on the handheld control pendant while keeping a tight pull...

Страница 60: ...get closer than 1 ft 30 48 cm to the Motor Pack 8 Press the UP button on the Handheld Control Pendant to lift the Universal Carriage off of the Bottom Stop Remove the Bottom Stop And lower the Univer...

Страница 61: ...ately trained to carry out the installation operations It is obligatory to state the name and address of the installation technician in this copy A copy of the above mentioned data sheet with all sect...

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Страница 63: ...dMaintenance Instruction Manual MAXIAL TRACK HOIST REV 2 2 2017 COMMAND AND CONTROL DEVICES CHAPTER 6 COMMAND AND CONTROL DEVICES Record of modifications Revision Executor Date Description of modifica...

Страница 64: ...1 STOP button This is a safety device and once pressed locks into place the supply voltage of the main contactor of the electrical control panel is interrupted The operator can intentionally rotate t...

Страница 65: ...lows the operator to engage the main contactor and initialize the system after a power loss or the interruption of the system by an electrical safety device After engagement of the START ENGAGE pushbu...

Страница 66: ...UseandMaintenance Instruction Manual MAXIAL TRACK HOIST REV 2 2 2017 COMMAND AND CONTROL DEVICES Page 6 3 This page has been left blank for formatting purposes...

Страница 67: ...UseandMaintenance Instruction Manual MAXIAL TRACK HOIST REV 2 2 2017 SAFETY REGULATIONS CHAPTER 7 SAFETY REGULATIONS Recordof modifications Revision Executor Date Description of modification...

Страница 68: ...sport materials or areas which can be particularly dangerous due to the machine s movable parts or to an area where electricity passes The machine is equipped with movable guards on Motor Pack for the...

Страница 69: ...nted on the Top Stop for when the system lands in the upward direction at the Top Stop The shock absorbing buffers have also been installed on the Sliding Head for if the Top Stop was not installed to...

Страница 70: ...is a safety device located on the Handheld Control Pendant It is a clearly visible red mushroom locking pushbutton used to stop the machine in case of emergency Pressing the locking pushbutton breaks...

Страница 71: ...ance Instruction Manual MAXIAL TRACK HOIST REV 2 2 2017 SAFETY REGULATIONS Page 7 4 Figure 7 2 Figure 7 3 Figure 7 6 Figure 7 7 Figure 7 10 7 3 LIST OF PLATES FOUND ON THE MACHINE Figure 7 4 Figure 7...

Страница 72: ...ings and instructions relative to the work and or danger keep the work area clean near and around the hoist and hoistway from obstructions clutter and trip hazrds under no circumstances is the machine...

Страница 73: ...are not equipped with suitable protection devices or gear forbid unauthorized personnel to access the machine during assembly disassembly and normal operation 7 4 5 Individual protection gear regulat...

Страница 74: ...d installations which are not included in this manual Figure 7 11 7 5 REGULATIONS PERTAINING TO MAXIMUM LOADS The admissible load on the machine must be in accordance with its configuration and the ta...

Страница 75: ...building in question must be confirmed in the construction site itself before commencing the machine s assembly operations The drafted and executive project plans of the building in question together...

Страница 76: ...cian who is designated by the Firm or by the Owner After having carried out the necessary verification calculations the Technician will issue a written statement certifying approval of the flooring wh...

Страница 77: ...ponsible for the installation must see to inspecting the components to verify their structural integrity the stability of the material piled up must be ascertained to prevent it from giving way or sli...

Страница 78: ...and safety measures all personnel designated to the assembly process must be qualified and must be perfectly aware of the procedures given in the Instruction Manual of the machine Particular attentio...

Страница 79: ...arried out the assembly layout given with the authorization and that of the Instruction Manual personnel involved in the installation operations must constantly wear the safety hard hat safety shoes a...

Страница 80: ...e s normal operation The machine is used for normal operation in the construction site For this operation the Use and Maintenance Instruction Manual of the machine must be consulted Possible risks the...

Страница 81: ...machine is to be repositioned and carry out the re assembly operations of all the service and anchor structure on the building in question in accordance with all that stipulated in this instruction ma...

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Страница 83: ...dMaintenance Instruction Manual MAXIAL TRACK HOIST REV 2 2 2017 PREPARATION FOR MACHINE USE CHAPTER 8 PREPARATION FOR MACHINE USE Record of modifications Revision Executor Date Description of modifica...

Страница 84: ...can hit the workers or hinder the machine s regular movement all the machine s mechanical electromechanical and electrical safety devices work perfectly well wire rope and guide rollers are in perfect...

Страница 85: ...must be brought down to its lowest position and the power supply must be disconnected storing the power cable separately in a safe place 8 3 SAFETY VERIFICATION INSTRUCTIONS The Technicians who are r...

Страница 86: ...the functionality of the Overweight System perform trial runs in order to verify the functionality of the Slack Rope Assembly 8 3 3 Verification of the machine s motion In order to test the machines...

Страница 87: ...e s path ensure that the machine is not covered in ice if so remove this before operating the machine in case of particularly intense weather conditions all the essential parts of the machine must be...

Страница 88: ...the operator at risk to position the Carrier Basket over ground drive it in the desired direction and once the floor level is reached press the emergency pushbutton as an additional safety 8 5 SHUTTIN...

Страница 89: ...UseandMaintenance Instruction Manual MAXIAL TRACK HOIST REV 2 2 2017 TROUBLESHOOTING CHAPTER 9 TROUBLESHOOTING Record of modifications Revision Executor Date Description of modification...

Страница 90: ...is not intervened 9 2 TROUBLESHOOTING GUIDES Troubleshooting operations of the electrical system will be carried out with the supply voltage disconnected but some troubleshooting will require the supp...

Страница 91: ...UseandMaintenance Instruction Manual MAXIAL TRACK HOIST REV 2 2 2017 MAINTENANCE AND REPAIR CHAPTER 10 MAINTENANCE AND REPAIR Record of modifications Revision Executor Date Description of modification...

Страница 92: ...erform maintenance or repairs on the machine under the Universal Carriage unless the Universal Carriage is resting on the Bottom Stop to prevent downward travel only original spare parts are to be use...

Страница 93: ...must be preformed with the following timetable Maintenance operations to perform according to the working hours of the machine are described in detail in the following paragraphs Maitenance every Dail...

Страница 94: ...st Scaff clamp check that all guide rollers are present on the Universal Carriage visually inspect all guide rollers on the Universal Carriage to notice any uneven wear which may indicate the Universa...

Страница 95: ...nthly checklist form is located in appendix F of this manual 10 2 3 General maintenance Annually In addition to the controls concerning the daily maintenance perform the additional maintenance describ...

Страница 96: ...ons given below Track Sections Sliding Head Universal Carriage Wire Rope Transmission and Drum Motor and Brake Slack Rope Limit Switch Overweight Limit Switch The following list of tools will be neede...

Страница 97: ...specifc types of maintenance in the maintence checklists located in this manual Perform the maintence described below before use inspect the frame 1 for any breaks tears or deformities inspect the loc...

Страница 98: ...l Perform the maintence described below before use inspect the frame 1 for any breaks tears or deformities inspect the guide rollers 2 for any wear and that the rollers move freely inspect the emergen...

Страница 99: ...through the side of the drum Do not remove bolts 7 Remove the wire rope cable 8 Reinstall the wire rope guard 10 3 4 2 Installing wire rope cable 1 Remove the wire rope guard 2 Connect the hoist to t...

Страница 100: ...n is to be opened and inspected by a factory trained certified Beta Max technician 10 3 5 1 Transmission annual inspection 1 Remove old grease and clean all components internal of the transmission 2 I...

Страница 101: ...will operate in the up direction without a load but will not lift a normal rated load Without a load attached hoist will not respond to either the UP or DOWN push buttons when they are released A norm...

Страница 102: ...the end of the wire rope Beta Max recommends a test distance of wire rope be used for this process instead of a full drum of wire rope to reduce the risk of damage to wire rope To access the brake te...

Страница 103: ...ot remove the three hex head capscrews Loosen them evenly a turn by turning counterclockwise to control the inner air gap adjustment ring 3 Loosen the outer air gap adjustment ring counterclockwise th...

Страница 104: ...air gap by turning them counterclockwise to control the inner air gap adjustment ring 3 Tighten the outer air gap adjustment ring clockwise to move the rotor bearing to the inner air gap adjustment r...

Страница 105: ...checklists located in this manual Perform the maintence described below before use inspect the frame 1 for any breaks or deformities inspect the tensioner bar 2 for any deformities and that the arm mo...

Страница 106: ...t of load at the end of the wire rope creates enough upward force at the motor pack to compress the Tension Adjustment Bolts then the overweight limit switch will strike the lower rung and not allow t...

Страница 107: ...nts to the flipper locks may need to be done 5 Remove the Bottom Stop and add 450 lbs of weight onto the carrier basket 6 Raise the load approximately 6 8 ft 7 Ensure the overweight limit switch will...

Страница 108: ...spel their residual energy Figure 10 5 10 4 ELECTRICAL SYSTEM MAINTENANCE Inspection and maintenance operations of the electrical system will be carried out with the supply voltage disconnected but so...

Страница 109: ...OIST REV 2 2 2017 MAINTENANCE AND REPAIR Page 10 18 10 5 TECHNICAL SUPPORT Technical support for the machine is provided directly by the BETA MAX Company by calling or sending a fax to the numbers bel...

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Страница 111: ...UseandMaintenance Instruction Manual MAXIAL TRACK HOIST REV 2 2 2017 WARRANTY CHAPTER 11 WARRANTY Record of modifications Revision Executor Date Description of modification...

Страница 112: ...limited to repairing or replacing at our discretion any part of the unit which proves upon examination to be defective in material or workmanship The item is to be returned to Beta Max Incorporated th...

Страница 113: ...number from Beta Max before any item is returned for repairs or replacement Beta Max Incorporated s obligation is limited to replacing parts and does not include replacing the complete unit This warr...

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Страница 115: ...UseandMaintenance Instruction Manual MAXIAL TRACK HOIST REV 2 2 2017 APPENDIX A Appendix A Installation Data Sheet Form Section 5 2...

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Страница 119: ...UseandMaintenance Instruction Manual MAXIAL TRACK HOIST REV 2 2 2017 APPENDIX B Appendix B Verification and Test Data Sheet Form Section 5 5...

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Страница 125: ...UseandMaintenance Instruction Manual MAXIAL TRACK HOIST REV 2 2 2017 APPENDIX C Appendix C Maxial cUL Track Hoist 110 version Troubleshooting Guide Section 9 2...

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Страница 135: ...UseandMaintenance Instruction Manual MAXIAL TRACK HOIST REV 2 2 2017 APPENDIX D Appendix D Maxial cUL Track Hoist 220 version Troubleshooting Guide Section 9 2...

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Страница 147: ...UseandMaintenance Instruction Manual MAXIAL TRACK HOIST REV 2 2 2017 APPENDIX E Appendix E General Maintenance Daily Checklist Form Section 10 2 1...

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Страница 151: ...UseandMaintenance Instruction Manual MAXIAL TRACK HOIST REV 2 2 2017 APPENDIX F Appendix F General Maintenance Monthly Checklist Form Section 10 2 2...

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Страница 155: ...UseandMaintenance Instruction Manual MAXIAL TRACK HOIST REV 2 2 2017 APPENDIX G Appendix G General Maintenance Annually Checklist Form Section 10 2 3...

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