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Getting Started

1–2

7KC Series Service Manual

OCUMENTATION

PACKAGE

The templates required for lock installations also can be ordered

separately:

The following documentation is available to help you with the

installation, start-up, and maintenance of your 7KC Series Lock.
The installation and assembly instructions also can be ordered

separately:

Document Title

Doc.

No.

† These installation instructions are included in this manual. See

Installation

Instructions on

page A–1

T80622

T80628

T81196

Installation Instructions for 72KC–75KC Cylindrical Locks

†

Installation Instructions for 72KC–75KC OEM Key-in-Knob cylinders

(provided by others)
Installation Instructions for 72KC–75KC Key-in-Knob cylinders

(provided by BEST)
Installation Instructions for 7KC 1DT and 9K 1DT/2DT Dummy Trim

Assemblies

T56076

Document Title

Doc.

No.

T56052

T56053

T56054

T56055

T56056

T56057

T56059
T56060

T56077

T56091

K08 Template for Door and Frame Preparation for 63K, 73KC, 83K,

93K Cylindrical Locks with Small (STK) Strike
K09 Template for Door and Frame Preparation for 63K, 73KC, 83K,

93K Cylindrical Locks with Large (S3) Strike
K10 Template for Door and Frame Preparation for 64K, 74KC, 84K,

94K Cylindrical Locks with Small (STK) Strike
K11 Template for Door and Frame Preparation for 64K, 74KC, 84K,

94K Cylindrical Locks with Large (S3) Strike
K12 Template for Door Frame Preparation for 65K, 75KC, 85K, 95K

Cylindrical Locks with Small (STK) Strike
K13 Template for Door Frame Preparation for 65K, 75KC, 85K, 95K

Cylindrical Locks with Large (S3) Strike
K18 Template for 7KC, 8K, 9K Dummy Trim
K21 Template for Strike Specification for 6K, 7KC, 8K, 9K Cylindrical

Locks
Template for 3 3/4" and 5" Backset for 6K, 7KC, 8K, 9K Cylindrical

Locks with RQE
Template for 2 3/4" Backset for 6K, 7KC, 8K, 9K Cylindrical Locks

with RQE
Template for 2 3/8" Backset for 6K and 7KC Cylindrical Locks

T56092

Содержание 7KC Series

Страница 1: ...7KC GRADE 2 CYLINDRICAL LOCKS 7KC SERIES S E R V I C E M A N U A L...

Страница 2: ...echanical including photocopying recording or information storage and retrieval systems for any purpose without the express written permission of dormakaba USA Inc This document is distributed as is w...

Страница 3: ...AND PARTS LISTS 2 1 Function descriptions 2 2 Single keyed functions 2 2 Non keyed functions 2 3 Functions by ANSI designation 2 3 AB function chassis and trim entrance lock ANSI F109 2 4 Trim parts 2...

Страница 4: ...cores 3 10 Aligning the chassis and trim 3 11 Troubleshooting 3 12 INSTALLATION INSTRUCTIONS A 1 Position template 1 3 Bore two holes and install latch 1 3 Install boring jig and drill two 5 16 diame...

Страница 5: ...ever 3 2 Removing the plain lever or button lever 3 3 Reinstalling the lever keyed lever shown 3 4 Removing the inside rose with the screwdriver 3 5 Reinstalling the inside rose and rose liner 3 6 Rem...

Страница 6: ...Figures vi 7KC Series Service Manual...

Страница 7: ...FICATIONS AND STANDARDS The product complies with ANSI A156 2 Series 4000 Grade 2 standards California Administrative Code Title 19 and Title 24 Illinois Accessibility Standard The locks are listed by...

Страница 8: ...T56052 T56053 T56054 T56055 T56056 T56057 T56059 T56060 T56077 T56091 K08 Template for Door and Frame Preparation for 63K 73KC 83K 93K Cylindrical Locks with Small STK Strike K09 Template for Door and...

Страница 9: ...rea whenever you need help Before you call however please make sure you are where the 7KC Series Lock is and that you are prepared to give the following information what happened and what you were doi...

Страница 10: ...Getting Started 1 4 7KC Series Service Manual...

Страница 11: ...l 2 1 2 FUNCTIONS AND PARTS LISTS The following pages contain function descriptions for all 7KC Series Locks This chapter also includes an exploded diagram of a lock as well as diagrams of trim and ot...

Страница 12: ...ngle keyed 7KC function Outside Inside Latch Shadingindicatesthat theleverisfixed View looking down at thetopofthedoor AB Entrance ANSI F109 D Storeroom ANSI F86 Latchbolt operated by inside lever out...

Страница 13: ...outside lever when not locked Outside lever locked by inside button Outside lever unlocked by inside lever outside slotted button when rotated counterclockwise closing door Latchbolt operated by insid...

Страница 14: ...NSI F109 This diagram shows the AB function lock The chassis without trim and individual chassis parts are not available to order See the following pages for part numbers For levers see page 2 7 For r...

Страница 15: ...d strike boxes parts list 1 2 4 3 5 Item Nomen clature Part no Qty Description 1 8KS1 B25640 1 Standard steel strike box 2 6K 2 S A53761 1 Standard strike 3 N A A25359 2 Strike screw 4 6KS 3 Specify f...

Страница 16: ...rose liner 2 A55557 2 Through bolt screw 3 B56164 1 Outside rose not shown 1833754 1 Outside rose liner Figure 2 5 Buttons Buttons parts list 1 2 3 Finish Item1 Turnbutton assembly Item2 Slottedbutto...

Страница 17: ...Lever style 15 Lever style 16 1 2 3 6 5 4 7 8 9 Style Item Part no Specify finish Description 1 D56159 Plain lever handle 14 2 D56157 Button lever handle 3 D56158 Keyed lever handle 4 D56155 Plain lev...

Страница 18: ...arts list Viewlookinginsidethe end of the lever shaft End of the lever shaft 1 Item Part no Finish Description 1 D56156 15 Keyed lever for non interchangeable cylinders 626 Non interchangeable cylinde...

Страница 19: ...not shown B80113 6KL3 WF 2 3 4 4 B80194 6KL4 NF 3 3 4 not shown B80195 6KL4 WF 3 3 4 5 B80196 6KL5 NF 5 not shown B80197 6KL5 WF 5 Deadlocking latch with narrow face 1 Deadlocking latch with wide fac...

Страница 20: ...clature Part no Description 1 KD303 C55034 Drill jig 2 KD325 A01514 Strike plate locating pin 3 KD315 1350393 Faceplate marking chisel 1 1 8 2 1 4 not shown KD312 1487975 Faceplate marking chisel 1 2...

Страница 21: ...ig 2 KD325 A01514 Strike plate locating pin 3 KD315 1350393 Faceplate marking chisel 1 1 8 2 1 4 not shown KD312 1487975 Faceplate marking chisel 1 2 1 4 KD309 A54084 2 1 8 diameter chassis hole bit a...

Страница 22: ...Functions and Parts Lists 2 12 7KC Series Service Manual...

Страница 23: ...ins instructions for replacing components servicingandmaintainingcomponents and troubleshooting common problems To See page 3 2 3 5 3 8 3 10 3 11 Replace levers Replace roses Replace button assemblies...

Страница 24: ...rotate the key 15 degrees to the right 2 Remove the core and throw member from the lever 3 Insert a flat blade screwdriver into the figure 8 core hole and into the lever keeper 4 Press the screwdriver...

Страница 25: ...To remove the plain lever or button lever 1 Insert the knob keeper tool into the hole on the shaft of the lever as shown in Figure 3 2 2 Slide the lever off the sleeve Figure 3 2 Removing the plain l...

Страница 26: ...urn the levers to check that they operate smoothly 4 If the lever is keyed perform the steps below a For R function locks insert a screwdriver into the figure 8 opening and turn the locking mechanism...

Страница 27: ...lts 4 Slide the liner off the sleeve Save the liner To reinstall the inside rose 1 Align the holes in the liner with the holes prepared in the door as shown in Figure 3 5 2 Install the two through bol...

Страница 28: ...vers page 3 2 inside rose and rose liner page 3 5 2 Slide the chassis assembly out of the door 3 Retract the rose locking pin and rotate the rose and liner assembly until it is free from the hub See F...

Страница 29: ...onto the outside hub 3 Retract the rose locking pin and rotate the rose and liner assembly onto the hub until the assembly reaches the bottom of the threading 4 With the rose locking pin still retrac...

Страница 30: ...s frame and the latch tailpiece engages the retractor See Figure 3 8 6 Reinstall the following components inside rose and rose liner page 3 5 levers page 3 4 Replacing the button assembly To remove th...

Страница 31: ...ly from the locking bar as shown in Figure 3 9 1 Align the button tab with the top slot in the sleeve as shown in Figure 3 10 Figure 3 9 Removing the button assembly To reinstall the button assembly I...

Страница 32: ...e pin segment holes Note When cores are installed and exposed to harsh weather conditions silicone type lubricants can help displace moisture as well as spread into pin segment holes and other surface...

Страница 33: ...is frame and the latch tailpiece engages the retractor as shown in Figure 3 11 The outside rose and liner should also be flush with the door 3 If the chassis is not aligned with the latch or the outsi...

Страница 34: ...to its normal position Key spins freely but won t retract the latch or unlock the door Core doesn t fit into the lever core hole Button doesn t pop out as expected Latch doesn t retract There is bindi...

Страница 35: ...7KC Series Service Manual A 1 A INSTALLATION INSTRUCTIONS The following pages contain the Installation Instructions for 72KC 75KC Cylindrical Locks...

Страница 36: ...Installation Instructions A 2 7KC Series Service Manual...

Страница 37: ...c le bord parall le au bord de la porte Engage the jig with the latch tabs Enganche la plantilla con las pesta as del pestillo Engagez le gabarit avec les languettes du loquet Drill two 5 16 8mm holes...

Страница 38: ...la cerradura seg n el espesor de la puerta Tire del pasador de bloqueo accionado por resorte y gire el revestimiento de la roseta roscado G hasta que la marca del centro de la puerta quede alineada c...

Страница 39: ...0 E exploded diagrams see part numbers and drawings F faceplate marking chisel 2 10 to 2 11 function description for AB function lock 2 2 for D function lock 2 2 for L function lock 2 3 for N function...

Страница 40: ...utside rose 3 7 removing button 3 8 inside rose 3 5 keyed lever 3 2 lock chassis from the door 3 6 outside rose 3 6 plain lever or button lever 3 3 roses part numbers and drawings for 2 6 reinstalling...

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