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OWNER’S MANUAL

Pumper and Pumper Plus

BE784 (Rev. 9/2/08)

Models

P60R, P90R, PP60R and PP90R

Installation/Operation/Parts

For further operating, installation, or maintenance assistance:

Call 1-888-237-5353

293 Wright Street • Delavan, WI 53115

Содержание P60R

Страница 1: ...er and Pumper PlusTM 2005 BE784 Rev 9 2 08 Models P60R P90R PP60R and PP90R Installation Operation Parts For further operating installation or maintenance assistance Call 1 888 237 5353 293 Wright Street Delavan WI 53115 ...

Страница 2: ...y are operated in accordance with this owner s manual and the enclosed engine manufacturer s owner s manual The pumps should be protected from the weather floods chemicals dust vermin insects etc If the pump has a fixed location it should be housed in a weather proof well vented enclosure so that engine heat and exhaust can escape When bolted down flexible mounts should be used Depending upon appl...

Страница 3: ...difficult or unable to start if the fuel is stale Always use original service parts as supplied and rec ommended by Berkeley and the engine manufacturer Failure to do so may void warranty Operation Procedure a Connect suction piping and ensure that the suction is completely submerged b Remove the priming plug and fill the pump with water Your pump is equipped with a suction flap valve and is capab...

Страница 4: ...asket 5 Remove all casing bolts nuts using 14mm socket box wrench 6 Remove casing from pump Remove drain plug from casing 7 Gently pry the diffuser away from the seal plate using a screwdriver Figure 1 Suction Flange Removal Figure 7 Remove Diffuser Figure 6 Remove Casing Figure 5 Casing Nut Removal Figure 4 Remove discharge Assembly Figure 3 Remove Front Bolts Figure 2 Suction Flange Removal Tool...

Страница 5: ... vane 11 Remove rotating mechanical seal from back of impeller extension 12 Remove the 4 bolts holding seal plate to engine using a 13mm socket and then remove seal plate 13 Remove bolt seals from seal plate using a screwdriver Turn the seal plate around and remove the stationary ceramic mechanical wear face Pump is now completely disassembled Figure 13 Remove Bolt Seals Figure 12 Seal plate Remov...

Страница 6: ...ing bolts into right hand centre seal plate hole Push spacer onto the 4 seal plate bolts apply Loctite 243 to the thread Using 13mm socket tighten all seal plate bolts firmly to engine 4 Fit casing O Ring to seal plate 5 Fit rotating section of mechanical seal to extension on back of impeller Do not use lubricant on mechanical seal faces 6 Turn the impeller clockwise onto the engine shaft until fi...

Страница 7: ...fits prop erly with the raised lugs on housing fitting slots in gasket 12 Fit discharge gasket and dis charge housing to casing Using 13mm socket tighten bolts in suction and discharge flange Bolts only need to be tightened firmly to prevent stripping the thread 13 Fit handle to long bolts on side of casing Using 19mm socket tighten handle sockets onto casing bolts 14 Pump is now fully assembled r...

Страница 8: ...ousing gasket 6 Using 14mm socket remove 6 casing bolts and nuts and remove casing from pump 7 Remove front O Ring and front cover plate from pump 8 After removing front cover plate press impeller wear ring out Figure 32 Remove front O Ring Figure 33 Remove Wear Ring Figure 29 Remove Flap Valve Figure 30 Remove Discharge Housing Figure 31 Remove Casing Figure 28 Remove Suction Flange Figure 27 Rem...

Страница 9: ...on remove front diffuser 11 Remove impeller spacer from engine shaft 12 Remove 2nd diffuser from pump 13 Remove 2nd impeller from shaft extension 14 Remove O Ring impeller wear ring from front of 2nd diffuser Figure 34 Remove Impeller Figure 37 Remove Second Diffuser Figure 38 Remove Second Impeller Figure 39 Remove Wear Ring Figure 35 Remove Front Diffuser Figure 36 Remove Spacer ...

Страница 10: ...ckwise direction to loosen 16 Remove rotating section of mechanical seal from engine shaft Remove seal plate bolts using 13mm socket and remove the seal plate 17 Remove the bolt seals and the stationary mechanical seal wear face from seal plate Pump is now fully disassembled Figure 40 Remove Shaft Extension Figure 41 Remove Seal Plate Bolts Figure 42 Remove Seal Plate and Seals ...

Страница 11: ...ing downward Should the mechanical seal leak this will allow water to drain out of pump and not into the engine 4 Apply Loctite 243 to seal plate bolts and using 13mm socket assemble pump seal plate to engine 5 Carefully insert rotating mechani cal seal onto shaft extension ensuring carbon face will seat against ceramic wear face in seal plate Using 24mm socket screw hexagonal shaft extension onto...

Страница 12: ...e upright position Place front diffuser over shaft up to the rear diffuser 11 Slide impeller onto shaft Using 15mm socket or box wrench tighten bolt washer into shaft extension to hold front impeller 12 Insert impeller wear ring into front suction plate 13 Ensure that protruding lug on front diffuser locates into cavity as shown in front cover plate when putting in position over front impeller Fig...

Страница 13: ... 4 way flange to the top of pump casing 17 Place gasket flap valve assem bly onto suction flange as shown Ensure that lugs on flange locate correctly through holes in gasket 18 Using 13mm socket firmly tight en suction housing into place Do not over tighten as threads in casing may strip 19 Place handle over 2 long casing bolts Using 19mm socket or box wrench tighten the 2 handle bolts to casing P...

Страница 14: ... Plate Yoke 1 305493S 305503S 12A 3 8 Casing Nuts Set 12 6 700197 700197 12B 3 8 Casing Nut w Bushing for Handle 2 609010 13 Screw Set 8 M8 1 707302 707302 14 Suction Flange 2 BSP 1 410863S 410863S 15 Flap Valve Assembly Gasket 1 410880 410880 16 1 4 Drain Plug Including O Ring 1 503362 503362 17A Casing Bolts 3 8 x 2 6 702639 702639 17B Casing and Handle Bolts 3 8 x 3 2 702806 18 Casing 1 305483S...

Страница 15: ...2 Suction Cover 1 305555 305555 13 Wear Ring 2 510970 510980 14A Impeller Screw 1 702592 702592 14B Spring Washer 1 705886 705886 15 Impeller Washer 1 609040 609040 16 Impeller 2 512120 512130 17 Interstage Diffuser 1 305538 305538 18 Interstage Diffuser O Ring 1 702261 702261 19 2nd Stage Diffuser 1 305515 305515 20 Spacer Sleeve 1 608770 608780 21 Stub Shaft 1 608930 608950 22 Mechanical Seal 1 ...

Страница 16: ... Rotating parts drag Inspect Repair J Loose or broken parts Inspect Repair 3 SYSTEM K Pressure required by system Compare pump pressure and flow rate against pump performance at design flow rate exceeds chart Reduce system pressure requirement Increase pressure pressure rating of pump capability of pump L Obstruction in suction piping Locate and remove obstruction Attach strainer M Suction lift to...

Страница 17: ...t compensated extra quick trip overload relays of the recommended size or the warranty is void Your only remedy and BERKELEY s only duty is that BERKELEY repair or replace defective products at BERKELEY s choice You must pay all labor and shipping charges associated with this warranty and must request warranty service through the installing dealer as soon as a problem is discovered No request for ...

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