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BERINGER Middle East FZC

Fujairah Free Zone Phase III

Fujairah, U. A. E

Phone: +971 9 277 48 51

Homepage:

www.beringer-behaelter.com

E-Mail: [email protected]

User’s manual

BERINGER

mobile compactor

Type BP x4-MB / x4 ergo-MB

Содержание BP x4 ergo-MB

Страница 1: ...Middle East FZC Fujairah Free Zone Phase III Fujairah U A E Phone 971 9 277 48 51 Homepage www beringer behaelter com E Mail info uae beringer behaelter com User s manual BERINGER mobile compactor Typ...

Страница 2: ...er Unit 7 2 6 Header 8 2 7 Additional limit switch maintenance door 8 2 8 Interlock at cleanout door 8 2 9 Tipping device 9 3 Set up and Operation 9 3 1 Set up 9 3 2 Initial operation 10 3 3 Diagnosti...

Страница 3: ...arment while working at or on the reducer 1 Avoid wearing rings watches ties scarves open jackets or loose fitting cloths Those items carry the risk to get stuck in the reducer 2 For some works safety...

Страница 4: ...ase proceed as described in the following 1 Switch off motor 2 Switch off main switch 3 The key at the key switch has to be taken off in 0 position 4 Plug off power cable 5 Main switch has to be locke...

Страница 5: ...ut permission of the supplier This also means installation of safety devices and valves as well as welding on bearing components 20 For safety reasons necessary functional sequences can t be changed T...

Страница 6: ...g materials as well as heavy metal parts e g hollow sections beams or wooden beams The reducer is not appropriate for operation in explosive areas e g chemical factories 2 2 Description of main parts...

Страница 7: ...tton the ram plate stops in its current position and persons can be rescued 7 ON button ON push button starts the reducing process keep button pressed for 3 5 sec With the integrated time lag relay th...

Страница 8: ...header the ram plate is located which is run by two hydraulic jacks Those are installed underneath the power unit box 2 7 Additional limit switch at maintenance door The maintenance door of the heade...

Страница 9: ...he feed opening has to be at least 1 10 meters above the ramp 5 The ground has to be solid and levelled to avoid bracing of the reducer 6 Provide enough light at reducer s location 7 The location shou...

Страница 10: ...y instructions have to be followed BE AWARE The operating staff has to be trained on handling and safety instructions of the mobile reducer The compacting unit has to be closed The cleanout door has t...

Страница 11: ...y cable check cable for leaks Motor runs ram plate doesn t move Insufficient hydraulic oil oil deficiency switch switches off the reducer automatically motor only runs if ON button is pushed Check hyd...

Страница 12: ...rrect the oil level It is necessary to check the level of the hydraulic oil in periodic intervals especially after leakage or maintenance work After leakage or repair work the reducer has to be operat...

Страница 13: ...removed In the reducer s power unit box a tube is situated equipped with a cap nut R that is used to drain the oil Open the drain cock with a jaw wrench SW 12 After finishing the maintenance work at t...

Страница 14: ...defect In order to check this the fuse cartridge situated at the transformer setting has to be opened and the glass tube fuse is to be changed Watch out for the rubber seal while closing the clear co...

Страница 15: ...rval 1 Power unit Hydraulic oil DEA HLP 32 Or biol absorbable DEA Econa 46 Fuchs Plantohyd approx 35 liters each 3000 operating hours 2 Cylindrical pivot bearing Multi purpose grease Press 4 5 times 3...

Страница 16: ...Page 16 of 39 BERINGER Middle East FZC Fujairah Free Zone Phase III Fujairah U A E Phone 971 9 277 48 51 Homepage www beringer behaelter com E Mail info uae beringer behaelter com 5 3 Hydraulic Plan...

Страница 17: ...P87 1 18 4 Rubber buffer 50 20 for x4 ergo Silent block x4 ergo 50 2 EP 87 19 8 Snap ring A 10 Federring A 10 20 1 Control block without valves Steuerblock ohne Ventile EPHY14 21 1 Seal valve block Di...

Страница 18: ...Page 18 of 39 BERINGER Middle East FZC Fujairah Free Zone Phase III Fujairah U A E Phone 971 9 277 48 51 Homepage www beringer behaelter com E Mail info uae beringer behaelter com 5 4 Electronic Plan...

Страница 19: ...Page 19 of 39 BERINGER Middle East FZC Fujairah Free Zone Phase III Fujairah U A E Phone 971 9 277 48 51 Homepage www beringer behaelter com E Mail info uae beringer behaelter com...

Страница 20: ...or circuit switch F2 F2 Control fuse T0 4A T1 T1 Control transformer 400V 230V M1 M1 Motor hydraulic pump M2 Y1 Magnet valve compactor forwards M3 Y2 Magnet valve compactor backwards K1 A1 Logic tool...

Страница 21: ...se note Don t open power unit header or control panel this voids all warranty claims Don t remove any parts of the compactor without written instruction by the supplier this also voids all warranty cl...

Страница 22: ...if emergency OFF button is in ON position check if key switch is in ON position check if compactor is not completely full check if header is clean check if compactor is situated on solid and levelled...

Страница 23: ...E Phone 971 9 277 48 51 Homepage www beringer behaelter com E Mail info uae beringer behaelter com Supposed reason for damage with this signature you declare that you checked the above mentioned poin...

Страница 24: ...elect parameter menu Page 22 1 2 Adjust lead time Page 24 1 3 Adjust stroke rate Page 25 2 Parameterization Setron Logo Module Page 26 2 1 Select parameter menu Page 26 2 2 Adjust lead time Page 27 2...

Страница 25: ...277 48 51 Homepage www beringer behaelter com E Mail info uae beringer behaelter com 1 Parameterization Siemens Logo Module 1 1 Select parameter menu Switch on the reducer at the main control switch...

Страница 26: ...Homepage www beringer behaelter com E Mail info uae beringer behaelter com To confirm selection press OK Afterwards the following screen appears in the display You are now in the menu of logic tool wi...

Страница 27: ...arrow keys only the parameter T Verify your selection with OK To cancel press ESC 1 2 Adjust lead time Proceed as described in 1 1 and press the arrow key down until the following screen appears With...

Страница 28: ...com E Mail info uae beringer behaelter com Press OK to change the stroke rate Afterwards a curser flashes to change the numbers Change with the arrow keys only the parameter OFF Verify your selection...

Страница 29: ...meterization Setron Logo Module 2 1 Select parameter menu Switch on the compactor at the main control switch In the display of the logic module you get the following screen You are now in the menu of...

Страница 30: ...scribed in 2 1 and press the arrow key down until the following screen appears You get the following screen For the exact lead time of your reducer please contact BERINGER Middle East FZC Please find...

Страница 31: ...cribed in 2 1 and press the arrow key bottom down until the following screen appears You get the following screen Press the arrow keys up or down until the curser flashes at C 2 Press OK to adjust the...

Страница 32: ...ed cable and the pipes in the compacting unit for damages and check the position switch pressure switch and activation of the electromagnetic valve for conductor connection Hydraulic motor rotates ram...

Страница 33: ...use fuses with the following technical data For 230V 0 4 A delay size 32x6mm For 24V 0 5 A delay size 32x6mm 4 2 Electricity supply Operating voltage 3x400V network configuration TN C S network CEE so...

Страница 34: ...age 34 of 39 BERINGER Middle East FZC Fujairah Free Zone Phase III Fujairah U A E Phone 971 9 277 48 51 Homepage www beringer behaelter com E Mail info uae beringer behaelter com 5 7 Spare Parts Lists...

Страница 35: ...Page 35 of 39 BERINGER Middle East FZC Fujairah Free Zone Phase III Fujairah U A E Phone 971 9 277 48 51 Homepage www beringer behaelter com E Mail info uae beringer behaelter com...

Страница 36: ...Page 36 of 39 BERINGER Middle East FZC Fujairah Free Zone Phase III Fujairah U A E Phone 971 9 277 48 51 Homepage www beringer behaelter com E Mail info uae beringer behaelter com...

Страница 37: ...Page 37 of 39 BERINGER Middle East FZC Fujairah Free Zone Phase III Fujairah U A E Phone 971 9 277 48 51 Homepage www beringer behaelter com E Mail info uae beringer behaelter com...

Страница 38: ...Page 38 of 39 BERINGER Middle East FZC Fujairah Free Zone Phase III Fujairah U A E Phone 971 9 277 48 51 Homepage www beringer behaelter com E Mail info uae beringer behaelter com...

Страница 39: ...m Declares that the machine described below Type _____________________ Manufacturing No _____________________ Model Year _____________________ is complying with all essential requirements of the machi...

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