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15

installation

CAUTION

Removal or painting over safety labels will result in uninformed

conditions. This may result in personal injury or property damage.

Warnings signs and labels shall be provided with enough light to read,

conspicuously located and maintained for legibility. Do not remove any

warning, caution, or instructional material attached!

Provisions should be made to have the instruction manual readily

available to the operator and maintenance personnel. If for any reason

any part of the manual becomes illegible or if the manual is lost, have

it replaced immediately. The instruction manual should be periodically

read to refresh one’s memory, it may prevent a serious or fatal accident.

DRIVES

It is important that the compressor and motor pulleys are aligned properly

and the V belt is correctly tensioned. Improper pulley alignment and

belt tension are causes for motor overloading, excessive vibration, and

premature belt and/or bearing failure.

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Содержание 120 GALLON HORIZONTAL

Страница 1: ...User Manual 120 GALLON HORIZONTAL AIR COMPRESSOR BEPOWEREQUIPMENT COM ...

Страница 2: ...2 ...

Страница 3: ...mpressor 10 Receiving and Uncrating your Compressor Installation 11 Location 11 Mounting 11 Induction System 12 Noise 12 Piping Fitup 13 Pressure Vessels 13 Electrical 14 Pressure Switch 14 Manual Relief and Shutoff Valves 14 Guards 15 Drives 16 Installation Diagram Start Up Procedure 17 Start Up Preparation Procedures Stopping Procedure 18 Stopping for Maintenance or Service Compressor Diagram 19...

Страница 4: ...ents and Alignment 21 Adjusting Belt Tension 21 Pulley Alignment Maintenance 22 Daily 22 Weekly 22 Monthly 23 Every 3 Months 23 Storage of Compressor Breakdown List 24 Compressor Breakdown Troubleshooting 25 Troubleshooting Chart ...

Страница 5: ... owner s manual thoroughly will help avoid any personal injury or damage to your pump By knowing how best to operate this machine you will be better positioned to show others who may also operate the unit You can refer back to the manual at any time to help troubleshoot any specific operating functions so store it with the machine at all times Attention Read through the complete manual prior to th...

Страница 6: ... line 1 866 850 6662 for information on servicing always provide the product model and identification numbers You will need to locate the model and serial number for the pump and record the information in the places provided below Date of Purchase Dealer Name Dealer Phone Product Identification Numbers Model Number Serial Number ...

Страница 7: ...am of any shutoff valve block valve heat exchanger orifice or any potential blockage point Failure to install a safety relief valve could result in rupturing or explosion of some compressor or safety component Do not change the pressure setting of the safety relief valve restrict the function of the safety relief valve or replace the safety valve with a plug Over pressurization of some system or c...

Страница 8: ...e rated for NEMA7 hazardous locations Only for applicable packages with NEMA7 added components Air compressors have multiple moving parts and potential points of contact that could create an ignition source The compressor pumps are manufactured with ferrous metals and in some cases multiple moving parts can come in contact with one another causing an ignition source BE does not guarantee this will...

Страница 9: ...always takes place in the larger low pressure cylinder From there it passes through the inner cooler to the smaller high pressure cylinder The cycle is completed as the air then moves through the after cooler and discharge line into the tank Two stage compressors are gen erally used for pressure ranges from 100 to 175 PSI and deliver more air per horsepower at these pressures This increase in effi...

Страница 10: ...atible with your electrical conditions Volts Phase Hertz NOTICE Standard motors are open drip proof with a maximum ambient temperature rating of 104 degrees F They are not suitable for salt laden corrosive dirty wet or explosive environments CAUTION Improper lifting can result in component or system damage or personal injury Follow good shop practices and safety procedures CAUTION Under no circums...

Страница 11: ...e compressor cylinders and head and through the coolers if they are part of the system Additional safety can be achieved by locating the pulley guard next to the wall MOUNTING The use of the factory supplied rubber vibration isolation pads or other factory supplied vibration isolation mounting equipment is required for tank warranty from the original tank manufacturer The compressor should never b...

Страница 12: ... accordance with ASME Codes and ANSI B19 3 safety standards Failure to use safety valves of the proper capacity and pressure will cause severe personal injury or death CAUTION ASME coded pressure vessels must not be modified welded repaired reworded or subjected to operation conditions outside the nameplate ratings Such actions will negate code status affect insurance status and may cause severe p...

Страница 13: ...ter is controlled by the pressure switch Never attempt to bypass the pressure switch or adjust it past the factory set pressure range Improper installation of the electrical system can cause the motor to overheat or a short circuit to occur installation CAUTION The installation wiring and all electrical controls must be in accordance with ANSI C1 National Electric Code ANSE C2 National Electric Sa...

Страница 14: ...ff valve and a safety relief valve installed upstream from the manual relief valve These valves are to be designed and installed as to permit maintenance to be performed in a safe manner Never substitute a check valve for a manual shut off valve block valve if the purpose is to isolate the compressor from a system for servicing GUARDS All mechanical action or motion is hazardous in varying degrees...

Страница 15: ...have the instruction manual readily available to the operator and maintenance personnel If for any reason any part of the manual becomes illegible or if the manual is lost have it replaced immediately The instruction manual should be periodically read to refresh one s memory it may prevent a serious or fatal accident DRIVES It is important that the compressor and motor pulleys are aligned properly...

Страница 16: ...ion per the National Electrical Code LINE FILTER AIR FLOW AIR DRYER and or AF TERCOOLER MOTOR PUMP RECEIVER FLEXIBLE AIR LINE MAGNETIC STARTER RESET SWITCH REGULATOR with gauge LUBRICATOR CAUTION NEVER use for paint spraying or similar applications AIR WATER FILTER with PETCOCK DRIP TEE with drain MAIN DISCONNECT ON OFF POWER PANEL PRESSURE SWITCH MOISTURE TRAP WITH DRAIN AIR FLOW installation INS...

Страница 17: ...w on the flywheel pulley counter clockwise facing the shaft The following procedures should be followed for start up of a new installation or after changes have been made to an existing installation and or after service repair work has been performed 1 Instructions in addition to those contained within this manual supplied by manufacturers of supporting equipment must also be read and understood b...

Страница 18: ...he area to be serviced compressor receiver etc to be completely relieved before starting service The Manual vent valve may be the drain valve in the receiver NEVER remove a plug to relieve the pressure 4 Open all manual drain valves within the area to be serviced 5 Wait for the unit to cool before starting service temperatures at 125 degrees F can burn the skin some surface temperatures exceed 400...

Страница 19: ... to make sure that they are tight and place cover back on box before checking for correct rotation If rotation is incorrect swap line 1 and line 3 to reverse rotation compressor diagram Remove Starter lid cover 2 Place power line 1 under set screw Place ground wire under washer Place power line 2 under set screw Place power line 3 under set screw 3 ALWAYS MAKE SURE POWER IS OFF BEFORE WIRING COMPR...

Страница 20: ...w shown Place ground wire behind washer for a proper ground Place the other incoming power line under the starter screw shown 3 4 Once the steps are complete make sure all connections are tight and place cover back on the box before turning the machine on ALWAYS MAKE SURE POWER IS OFF BEFORE WIRING COMPRESSOR compressor diagram ALWAYS MAKE SURE POWER IS OFF BEFORE WIRING COMPRESSOR Punch out hole ...

Страница 21: ... PULLEY ALIGNMENT The figure to the side shows 3 examples of misaligned pulleys To check pulley alignment remove the belt guard and place a straightedge against the compressor flywheel measure and record the distance from the straightedge to the edge of the drive belt Then measure the distance to the edge of the drive belt on the motor pulley at the same edge As long as both points measure the sam...

Страница 22: ...ry Check unit for any unusual noise or vibrations WEEKLY Clean air filter this will ensure that no dirt or heavy particulate makes its way into the compressors valve assemblies Clean external parts of compressor and electric motor this helps to ensure proper cooling and prevents rust and corrosion on critical parts Check safety Valves this is don t to ensure they are not stuck in place and operati...

Страница 23: ...ed Storage of Compressor Before storing the compressor for a prolonged period of time use a blow gun to clean all debris from compressor Shut OFF main power and turn OFF disconnect Drain tank pressure clean air filter drain old oil and replace with new oil Cover the unit to prevent dust and moisture from collecting on the unit NOTICE Maintaining proper oil level and performing oil changes at prope...

Страница 24: ...0023 IAT 14 E Compressor pump IND CI10 F Discharge safety valve IAT ST25 250 G After cooler IAT M 15 AL H Belts IAT B78 I Belt guard BG40X24X6 J Motor pulley LP2B645H K Pulley hub IAT LPH13 8HUB L 7 5HP motor IAT EM3311T 3 PHASE L1510T 1 PHASE M Mag starter IAT 8911DPS G52V09 N Pressure switch IAT LF10 1H3 O Pressure gauge IAT PSB20 P Tank vert IAT 301022 1 horz IAT 300561 Q Check valve IAT CTD34X...

Страница 25: ...are tight 5 Inspect transfer tubes and check valve Compressor Stalls 1 Low voltage supply to compres sor 2 Loose compressor belts 3 Bad check valve 4 Seized compressor pump 1 Check compressor power supply for adequate breaker and wire size 2 Inspect check valve for proper operation 3 Tighten belts 4 Check compressor for proper oil level Low Discharge Pressure 1 Air leaks in shop 2 Leaking valves 3...

Страница 26: ...andle the excess demand Excessive Belt Wear 1 Pulley out of alignment 2 Improper belt tension 3 Pulley damaged of loose 1 Realign pulley with flywheel 2 Re adjust belt tension Compressor wont start in cold weather 1 Bad check valve 2 Compressor has wrong grade oil 3 Control lines frozen 1 Use IS 100 30W compressor oil for cold weather conditions 2 Move compressor to a warmer location 3 Put a heat ...

Страница 27: ...oil level in the unit troubleshooting NOTICE Low Voltage Low voltage can cause a multitude of problems The most common cause of low voltage is when the wire size supplying the power to the compressor is too small The longer the run of wire the larger the diameter must be to overcome the inherent voltage loss caused by the wire resistance The supply voltage at the main panel could also be low as su...

Страница 28: ...if you need assistance with the assembly or operation of your compressor please call 1 866 850 6662 THE POWER YOU NEED ...

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