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Installation and Operating Instructions - 1000V BUSS, Grounded (125A to 400A)

950-003342-000 Rev B

6

About This Book

NOTE

Provides information of special interest or importance.

Manual Organization

This manual is organized as follows: 

Chapter 1, “Safety Instructions,”

 provides information on warnings and 

guidelines for installing the product safely.

Chapter 2, “Product Description,”

 describes the Breaker Universal Safety 

System and provides specifications.

Chapter 3, “Installation Procedure,”

 describes how to install the Breaker 

Universal Safety System.

Appendix A, “Bentek Zone Monitoring System using an Ethernet Interface,”

 

describes how to use the optional Current Monitoring System through an 

Ethernet interface.

Appendix B, “Bentek Zone Monitoring System using an RS-485 Interface,”

 

describes how to use the optional Current Monitoring System through an 

RS-485 interface.

Document Revisions

Revision Description

Date

Author

Approval

A

Initial Release.

10/17/13

GLB

JW

B

Added trip button information.

3/19/14

GLB

JW

Содержание 1000V BUSS Series

Страница 1: ...Installation and Operating Instructions 1000V Breaker Universal Safety System 125A to 400A Grounded Important Safety Instructions Save These Instructions...

Страница 2: ...by reliance on the material presented The terms and conditions governing the sale and licensing of Bentek Corp products are set forth in written agreements between Bentek and its customers No represen...

Страница 3: ...ead Fronts 24 Mounting the Breaker Universal Safety System 25 Preparing the Entry Points 28 Connecting Wires 32 Connecting Conductors from Source Circuits 36 Attaching Conductors to the Inverter 38 Co...

Страница 4: ...Installation and Operating Instructions 1000V BUSS Grounded 125A to 400A 950 003342 000 Rev B 4 Contents...

Страница 5: ...s Users should be skilled in reading site plans and electrical wiring schematics and should be familiar with meeting requirements contained in UL 50 Standard for Enclosures for Electrical Equipment UL...

Страница 6: ...rsal Safety System and provides specifications Chapter 3 Installation Procedure describes how to install the Breaker Universal Safety System Appendix A Bentek Zone Monitoring System using an Ethernet...

Страница 7: ...nded system with a common grounded busbar xx specifies the number of circuit breakers yyy specifies the amperage of the circuit breakers an M after the amperage indicates mixed breaker sizes zzz indic...

Страница 8: ...ng instructions unless you are qualified to do so Refer servicing to qualified personnel The enclosure door should remain closed while the BUSS is operational Servicing or adjustments should not be pe...

Страница 9: ...enlev Le montage de l unit sur la base pr par e limine le risque de emboutage WARNING WARNING Inputs from the field panel and outputs to the inverter may be hot Do not touch components or parts associ...

Страница 10: ...erseurs Les inverseurs contiennent les dispositifs de sorage d nergie qui ont besoin de 15 minutes afin de d charger sans risque leurs tensions mortelles apr s d connexion de toutes les sources d appr...

Страница 11: ...lication of deration factors consistent with NEC code Each source circuit is protected separately from overcurrent limits through circuit breakers according to the requirements of the National Electri...

Страница 12: ...llation and Operating Instructions 1000V BUSS Grounded 125A to 400A 950 003342 000 Rev B 12 Chapter 2 Product Description Figure 1 Outside of enclosure Vent Fan Eyelets for lifting 4 Front door with h...

Страница 13: ...s provide additional protection The covers do not need to be removed to wire the BUSS Equipment Ground Busbar Aluminum bar used to combine individual source circuit grounds to system ground Grounded B...

Страница 14: ...8 inches high NOTE Bentek assemblies may use components that are silver plated This plating may oxidize tarnish over time as a result of natural exposure to standard atmospheric conditions and become...

Страница 15: ...400A 950 003342 000 Rev B 15 Chapter 2 Product Description Figure 2 BUSS front view showing dead fronts with 12 circuit breakers Dead fronts Screws to remove dead fronts 10 on the top dead front and 6...

Страница 16: ...osition to the Neutral middle position The button on the breakers of 350A and below can be depressed with your finger On the 400A breaker the button is small and slightly inset so it requires a small...

Страница 17: ...view of BUSS from front with dead fronts removed shown with 12 circuit breakers installed Current sensor Circuit Breaker Equipment ground busbar Thermostat for fan Electronics enclosure Grounded busb...

Страница 18: ...fan and vent covers 43 25 inches 43 25 inches Depth excluding handle 24 inches 24 inches Weight approx unwired 900 pounds 1000 pounds Depending on the configuration an optional plinth will add 4 inch...

Страница 19: ...to barrel distance of 0 7in Table 4 Environmental Specifications of BUSS Maximum operating altitude 2000M Relative humidity range 0 to 95 non condensing Operating temperature range 20o C to 50o C Ope...

Страница 20: ...Installation and Operating Instructions 1000V BUSS Grounded 125A to 400A 950 003342 000 Rev B 20 Chapter 2 Product Description...

Страница 21: ...basic electrical safety and testing instruments are required for the installation of the BUSS enclosure Additionally the installation requires Calibrated torque wrench Personal protective equipment s...

Страница 22: ...00V Breaker Universal Safety System must be mounted in a position and at a location where the doors are easily accessible Figure 5 Diagram of the required door swing The mounting area must be at least...

Страница 23: ...ng the fan or vent filters NOTES When floor mounting the enclosure it must be secured to a supporting structure to prevent potential movement The bottom skin may be drilled to accommodate bolting to t...

Страница 24: ...illips screws and nylon washers The top dead fronts has ten screws five on each side in the standard enclosure or twelve screws six on each side in the tall enclosure The bottom dead front contains si...

Страница 25: ...m skin The four predrilled and plugged holes are recommended for use when bolting the enclosure to the floor Remove the plugs to use these holes The brackets contain additional holes and you may drill...

Страница 26: ...placement de la cl ture est recommand Upon completion of the enclosure mounting and the conduit connections the enclosure must comply with the tests specified in the applicable sections of the Enclosu...

Страница 27: ...ructions 1000V BUSS Grounded 125A to 400A 950 003342 000 Rev B 27 Chapter 3 Installation Procedure If you are installing a unit with an optional plinth refer to Figure 9 for mounting locations Figure...

Страница 28: ...ific locations of incoming wiring and to determine any appropriate cutouts in the enclosure The preferred point of entry for the cables is through the bottom by removing the gland plates as shown in F...

Страница 29: ...cts with the internal parts vent fan and cables Cutouts in the sides should be limited to the areas shown in Figure 11 The cutouts at the top may be used to bring in the AC power and Ethernet connecto...

Страница 30: ...llation Procedure Figure 12 Cutout locations in the back of the BUSS CAUTION CAUTION As the installer you are responsible for determining safe areas in the enclosure for cutouts ATTENTION Comme instal...

Страница 31: ...o prevent further rusting Use only water tight conduit fittings to connect the conduit to the cutouts All hubs must comply with the requirements of a Type 3R enclosure as specified in UL 514B Standard...

Страница 32: ...ht bank bottom to top NOTE Unless otherwise specified wiring methods must be in accordance with the National Electrical Code ANSI NFPA 70 1 Use the wiring guidelines from Table 3 on page 18 and the to...

Страница 33: ...front of a BUSS with twelve circuit breakers It shows an example of how wires could be brought in through the bottom panel and connected to the ungrounded grounded and equipment ground busbars howeve...

Страница 34: ...outputs and grounded inputs and outputs in a BUSS shown through the door of the enclosure Output connections to ungrounded busbar Equipment ground wires not shown Output connections to grounded busbar...

Страница 35: ...950 003342 000 Rev B 35 Chapter 3 Installation Procedure Figure 15 Example of connecting inputs and outputs in a BUSS shown from the center to the side Section A A Ungrounded input connector Output c...

Страница 36: ...stem enclosure through the selected entry point 3 Connect all ungrounded inputs on the corresponding circuit breaker input in order by labeled circuit breaker Figure 16 If there are fewer connections...

Страница 37: ...e Connections require two bolts through the connector as shown in Figure 17 Torque to specifications see the torque label on the inside of the front door Figure 17 Connecting to the busbar maximum two...

Страница 38: ...re 18 Connecting to the grounded busbar 6 Terminate all equipment ground conductors to the equipment ground terminal block Torque to specifications see the torque label on the inside of the front door...

Страница 39: ...he external disconnect for the AC power must be provided at the time of installation Check with the installer or contractor for the instructions on the external disconnect A knockout on the left side...

Страница 40: ...ditional information on Zone Monitoring Figure 20 Inside of electronics enclosure for RS 485 connector Refer to Appendix B Bentek Zone Monitoring System using an RS 485 Interface for additional inform...

Страница 41: ...n the equipment 2 The alternating current AC switch shall be located where readily accessible and shall be labeled External Disconnect Canada The external disconnect for the AC power must be provided...

Страница 42: ...closure near the bottom with a vent located toward the top right side The thermostat is installed inside the enclosure at the top right side see Figure 4 on page 17 The fan helps to cool the enclosure...

Страница 43: ...ter the cover is removed note the location of the tabs and holes for replacing the cover 2 Pull up on the bottom of the blue tab at the top of the fan to open the compartment Figure 24 3 Remove the ol...

Страница 44: ...ated to the proper location on the ungrounded busbar c The grounded inputs and outputs are terminated to the grounded busbar in a balanced arrangement or bypass the BUSS if grounded busbar is not pres...

Страница 45: ...preventive maintenance AVERTISSEMENT V rifier que toute la puissance a t d connect e avant d ex cuter la maintenance pr ventive Maintain the torque settings as listed on the label inside the front do...

Страница 46: ...Installation and Operating Instructions 1000V BUSS Grounded 125A to 400A 950 003342 000 Rev B 46 Chapter 3 Installation Procedure...

Страница 47: ...monitoring devices on the circuit due to system design or other factors and should not be considered absolute The Zone Monitoring System consists of four parts Analog Input Module Multi channel analo...

Страница 48: ...g input mode of the data acquisition modules are factory set to be 5V 2 s Complement HEX format The ICP DAS data acquisition module has been factory configured into 20 single ended channels Use Modbus...

Страница 49: ...Ethernet Cable to the Analog Input Module Plug an Ethernet cable into the connector on the Analog Input Module in the BUSS Connect the other end of the cable to the PC or through a hub that connects...

Страница 50: ...Installation and Operating Instructions 1000V BUSS Grounded 125A to 400A 950 003342 000 Rev B 50 Appendix A Bentek Zone Monitoring System using an Ethernet Interface Figure 27 Analog Voltage screen...

Страница 51: ...e is connected to the RS 485 connector and terminates in the main operations building where the output can be observed The Bentek Zone Monitoring System consists of four parts Analog Input Module Mult...

Страница 52: ...A or 400A current transducers and an ICP DAS data acquisition module Full scale output of the current transducers is 4V The analog input mode of the data acquisition modules are factory set to be 5V 2...

Страница 53: ...N Utility Output Table 11 Response 00 Address 1 Byte 1 to 247 01 Function Code 1 Byte 0x04 02 Byte count 1 Byte 2 X N 03 Data of input channels 2 x N Bytes When used for the CJC temperature this is a...

Страница 54: ...Installation and Operating Instructions 1000V BUSS Grounded 125A to 400A 950 003342 000 Rev B 54 Appendix B Bentek Zone Monitoring System using an RS 485 Interface...

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