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1210SHH_AMEN,page 18/29 

 

TWO STAGE BURNERS SETTING & ADJUSTMENT 

 

 
The BSHH air heaters can be optionally equipped with 
two stage burners. The type of gas control fitted is the 
"Honeywell" VR 4601P/B or VR 4601A/B either are fitted 
with a two-stage pressure governor model V4336A. 
Regulation is possible for the pressure range 1,5 - 20 
mbar for natural gas and 4 -37 mbar for propane gas. 
The appliances are fitted with a relay to ensure that 
during burner start-up the initial firing rate is 100% to 
ensure good burner cross lighting. 
Adjusting the burner pressure may only be carried out 
by suitably qualified persons.  

Setting

 (refer to figure 14) : 

Allow time for pressure to stabilise before and during 
making adjustments. 
a. 

Lever off the plastic cover cap 

b. 

Maximum high rate setting 

must

 be adjusted  

first after which the minimum low rate setting can be 
adjusted. Any adjustment of the maximum setting 
influences the minimum setting. 

c. 

Do not adjust maximum or minimum settings above 
or below the pressures stated on the air heater data 
plate. 

 
 

Adjusting maximum pressure setting

 

 

a.  Energise high/low regulator, set gas control in 

operation and wait until an outlet pressure is 
recorded on pressure gauge. 

b.  Use a 10 mm screwdriver to turn adjustment screw 

for 

maximum

 pressure setting clockwise to increase 

and counter-clockwise to decrease pressure until 
desired maximum pressure is obtained. 

c. 

Check maximum pressure setting  several times. 

 
 

Adjusting minimum pressure setting :

 

a.  Disconnect electrical connection of high/low 

regulator. 

b.  Set gas control in operation and wait until an 

outlet pressure is recorded on pressure gauge. 

c.  If minimum pressure setting needs adjustment 

then use a 3.5 mm screwdriver to turn adjustment 
screw for 

minimum

 pressure setting, clockwise to 

increase or counter-clockwise to decrease 
pressure, until desired minimum pressure setting 
is obtained. 

d. 

Wire high/low regulator in circuit. 

e. Check 

maximum

 pressure setting, re-adjust if 

necessary and check minimum pressure again. 

 

Figure 14 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Table 6 : High/low burner gas pressures and low rate consumption values 

055

083

102

nat. G20

mbar

8,30

10,40

8,80

prop. G31

mbar

15,70

34,26

23,50

nat. G20

mbar

2,08

2,60

2,20

prop. G31

mbar

3,92

8,59

5,87

nat. G20

m³/h

2,79

4,18

5,13

prop. G31

kg/h

1,08

1,61

1,98

       (1)      -

           -

Low fire rate must not be reduced below the values stated above for 50 % RATING

  Gas consumption @ 50%
  Ref. 15°C, 1013mbar  (1)

nat gas G20 net calorific value 34,02 MJ/m³ @ 15°C & 1013 mbar

prop gas G31 net calorific value 88,00 MJ/m³ @ 15°C & 1013 mbar

       Note : burner pressures for propane gasses are approx. Based on regulated supply pressure

Model

Pressure @ 

100%

Pressure @ 

50%

  Burner   
pressure

 

 

10 

 

Содержание BSHH 055

Страница 1: ...attached to the appliance or gas service meter after installation WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death All work must be...

Страница 2: ...tomer order The installation manual is shipped with the heater Verify that the literature is correct for the heater being installed If the manual is incorrect for the heater contact the supplier befor...

Страница 3: ...put is not adjusted within the range specified on the rating plate MOVING and UNCRATING This unit was test operated and inspected at the factory prior to packaging and was in proper operating conditio...

Страница 4: ...e G30 kg h 4 17 6 23 7 65 NOX emission 100 G20 mg kWh 127 32 128 48 129 79 NOX emission 50 G20 mg kWh 78 48 97 81 112 22 Gas service connection BSP Flue Combustion air connection collars mm 100 130 13...

Страница 5: ...500 684 988 100 47 G 458 940 D 1 2 5 7 B C 47 684 A min 150 min 730 min 2500 min 200 Type A B C D E F G J K 055 840 29 581 100 120 600 140 806 157 083 1468 236 899 130 134 1200 225 1434 301 102 1468 2...

Страница 6: ...ind when determining installation location of the heater in relation to building exhaust systems Where chlorine vapours are prevalent heaters with special grade 316 AISI stainless steel heat exchanger...

Страница 7: ...gnment and joint worthiness 5 Applying gasket seals to prevent air leakage 6 Sectional view of completed joint COMBUSTION AIR SUPPLY FLUE SYSTEM 6 1 General 6 1 1 Flue requirements IMPORTANT The flue...

Страница 8: ...55 083 102 Use only one type of flue pipe dia recommended minimum flue length 1m IMPORTANT CONDENSE DRAIN A condense drain with trap must be fitted to the unit to properly drain all condensation The f...

Страница 9: ...is optional Ensure that dimensioning of condensate drain can handle condense rates as indicated below Condense drain rates of flow BSHH 055 083 102 Nat gas l h 22 33 41 Propane l h 13 19 24 REMARK Fi...

Страница 10: ...ter flue connection socket Follow the flue pipe manufacturer s installation instructions for making joints including connections to the air heater for passing through a building element and for suppor...

Страница 11: ...ed areas should be insulated Where condensation is unavoidable provision must be made for the condensation to flow freely to a point to which it can be released i e a drain or gully The condensation d...

Страница 12: ...stat It is essential that the main input line and neutral to terminals L and N remain live at all times even when the heater is switched off to ensure correct operation of the unit and to let the fan...

Страница 13: ...ply External Controls Energymizor Mk3 Permanent Mains Supply Other Controls 230V J1 5 Controls cables 0 75 mm for up to 200 metre run Fuse rating must be sufficiently sized to handle heater motor load...

Страница 14: ...control o When overheating occurs or when gas supply is not turned off shut the manual gas tap before turning off the electric power o In addition to the above requirements checks to ensure that the f...

Страница 15: ...he air circulation fan will start after about 20 60 seconds In the event of the combustion air volume falling below a safe level the burner will be extinguished a re start cycle will commence after ad...

Страница 16: ...is the time of 10 seconds between burner shutdown and the moment the combustion fan venter is de energized Start pre purge Energisation of venter motor If the differential pressure switch is in normal...

Страница 17: ...rner gas pressure Remove the cover screw Turn the regulator screw anti clockwise to decrease pressure or clockwise to increase pressure see figure 13 Adjusting the burner pressure may only be carried...

Страница 18: ...to turn adjustment screw for maximum pressure setting clockwise to increase and counter clockwise to decrease pressure until desired maximum pressure is obtained c Check maximum pressure setting seve...

Страница 19: ...2 20 Injector dia 1x mm 4 50 4 50 5 60 burner pressure 100 mbar 15 70 34 36 23 50 burner pressure 50 mbar 3 92 8 59 5 87 Natural gas G20 Type Propane gas G31 MAINTENANCE SERVICE 12 1 Maintenance sched...

Страница 20: ...s extraction fan with motor 7 Blower 8 Motor 9 Drain 10 Combustion air inlet 11 Flue gas outlet 12 Burner box assembly 13 Gas manifold injector test point Components 14 Electronic burner controller 15...

Страница 21: ...removed as a unit for inspection or service see below for removal instructions Inspect the burner control compartment annually to determine if cleaning is necessary If there is an accumulation of dirt...

Страница 22: ...emove 2 screws of the burner slider Disconnect wire of the ignition electrode at the burner controller Figure 23 Figure 24 Disconnect flame sensor wire at the burner controller Remove burner box toget...

Страница 23: ...heating value and specific gravity of gas as well as the model and serial number of the unit When removing or replacing the burner orifice be careful not to damage the venturi tube and or the bracket...

Страница 24: ...gas flow and is adjusted at the factory The gas valve requires no field maintenance except careful removal of external dirt accumulation and checking of wiring connections Instructions for testing pr...

Страница 25: ...acility for air intake filters Standard racks are provided to accommodate 50mm nominal thickness filter elements Unless otherwise specified filters supplied will be expendable type synthetic pleated e...

Страница 26: ...heck burner relay ground wire f Unit not properly grounded f Make certain unit is properly field grounded earthed and properly phased L1 to hot lead L2 to neutral g Faulty burner relay g If voltage is...

Страница 27: ...sition flame sensor Is gas flowing Is the igniter position correct in the gas flow Check gas pressure and supply voltage If either are low correct and repeat startup Reposition spark igniter Is there...

Страница 28: ...05 25159 All Flame sensor 05 25140 All Fan control time delay relay 03 25167 All Limit control LC3 03 24959 01 083 102 Limit control LC3 03 24959 02 055 Pressure switch 30 60618 420 055 102 Pressure s...

Страница 29: ...ntrol does not require resetting An indicator light glows at the front panel of the appliance and on a remote control if fitted Reset by pushing light button on appliance or the remote control b check...

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