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Thermoglaze

Model TG 50

Operator’s Manual

For

Serial Number W04060001 on

Belshaw Bros., Inc.

1750 22nd Avenue South

Seattle, WA 98144-4590

Phone: (206) 322-5474

•

Fax: (206) 322-5425

Toll Free: 1-800-578-2547

Email: [email protected]

•

http://www.belshaw.com

Содержание Thermoglaze TG 50

Страница 1: ...50 Operator s Manual For Serial Number W04060001 on Belshaw Bros Inc 1750 22nd Avenue South Seattle WA 98144 4590 Phone 206 322 5474 Fax 206 322 5425 Toll Free 1 800 578 2547 Email service belshaw com...

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Страница 3: ...nsit and account for the number of crates EQUIPMENT RECORD Please provide the information below when you correspond with us about your machine Purchased by ____________________________________________...

Страница 4: ......

Страница 5: ...WA 98144 Phone 206 322 5474 Fax 206 322 5425 Thermoglaze 50 MN 1716EN iii Contents 1 Unloading and Uncrating 1 2 Identification 2 3 Installation 4 4 Assembly 5 5 Operation 8 6 Cleaning 9 7 Maintenanc...

Страница 6: ...lly before operating the equipment A thorough understanding of how to install maintain and safely operate the Thermoglaze will prevent production delays and injuries Prior operation of the equipment b...

Страница 7: ...sembled Roll the Thermoglaze unit carefully off the skid and move it near the area where it will be assembled Do not connect the Thermoglaze or the Thermolizer to electrical power before completing th...

Страница 8: ...415 240 Location C LF Oper D RB Oper C CE Export T LB Oper SPL w D Domestic Nema thermolizer cabinet B Export Non CE W Domestic Pin Sleeve E Aust NZ Note TG 50 is RF LB Operate only without Thermolize...

Страница 9: ...25 GT 208 60 1 D SPL TJ 2013 TJ 4002 Optional Line Items SL200 0004 Glazing Screen 17 x 25 TG 50 TJ 0001 Glazing Screen 12 x 17 TG 25 TJ 1012 Front Shield Kit TG 25 SK 1257 Spare Parts Kit TG 50 inclu...

Страница 10: ...oglaze The Thermoglaze unit TG50 comes standard with a Hubbel 360P6W plug that needs a 360C6W socket or equivalent for electrical current Thermoglaze must be electrically grounded and connected in com...

Страница 11: ...he Thermoglaze to finish assembly the glaze trough and the heat shield First the Glaze trough slips into the 2 holes on either side of the drain tray with the waterfall headed toward the oven See figu...

Страница 12: ...22nd Ave S Seattle WA 98144 Phone 206 322 5474 Fax 206 322 5425 6 MN 1716EN Thermoglaze 50 Figure 4 2 Infeed Left hand view Figure 4 3 Swing away glaze trough Optional Figure 4 4 Right Hand View Trans...

Страница 13: ...5425 Thermoglaze 50 MN 1716EN 7 Figure 4 5 Control Panel View The Thermoglaze system consists of a Thermoglaze unit and the Thermolizer They are placed in unison in the area located for the productio...

Страница 14: ...ter the donuts have been in the Thermolizer for at least 20 minutes 60 minutes for filled product turn on glazer using the on switch located on the main control panel After the donuts are thawed place...

Страница 15: ...leaning Instructions Disassembly 1 Allow the Thermoglaze to completely cool All material must under 130 2 Pump the unused glaze back into a bucket 3 Disconnect the TG from power 4 Remove the glaze tro...

Страница 16: ...ough the outfeed end of the oven 10 Turn the end cover latches counterclockwise 11 Remove the end covers 12 Lift up on the outfeed upper finger housing and slide it to the rear of the oven disengaging...

Страница 17: ...15 Lift up on the outfeed lower finger assembly and remove it 16 Lift up on the infeed upper finger assembly 17 Slide the infeed upper finger assembly to the rear of the oven 18 Remove the infeed upp...

Страница 18: ...716EN Thermoglaze 50 21 Remove the upper air duct panel 22 Lift up on the outside end of the lower air duct panel 23 Remove the lower air duct panel 24 Remove the oven crumb tray 25 Oven with all part...

Страница 19: ...Fax 206 322 5425 Thermoglaze 50 MN 1716EN 13 27 Remove the finger cover 28 Remove the columnating plate 29 Loosen the lower glaze hose clamp 30 Remove the lower glaze hose clamp and gasket 31 Remove t...

Страница 20: ...rmoglaze 50 33 Remove the glaze reservoir and hose 34 Remove the drip pan 35 Remove unscrew the 4 glaze pump cover wing nuts 36 Remove the glaze pump cover and O ring 37 Remove the glaze pump body 38...

Страница 21: ...Belshaw Bros Inc 1750 22nd Ave S Seattle WA 98144 Phone 206 322 5474 Fax 206 322 5425 Thermoglaze 50 MN 1716EN 15 39 Remove the pump body and impellers 40 Remove the impellers from the pump body...

Страница 22: ...o not hose spray down any part of this machine 6 Glaze pump body and parts CAUTION Failure to properly clean or lubricate glaze pump may cause damage to the pump gear impellors Assembly NOTE Lubricate...

Страница 23: ...206 322 5425 Thermoglaze 50 MN 1716EN 17 5 Install the 4 wing nuts finger tight 6 Set the upper gasket on top of the glaze pump 7 Install the drip pan and glaze reservoir 8 Install the upper clamp 9 I...

Страница 24: ...6EN Thermoglaze 50 11 Install the finger covers 12 Install the oven crumb tray 13 Install the lower air duct panel 14 Install the upper air panel assembly 15 Install the lower infeed finger assembly 1...

Страница 25: ...on the brackets 18 Install the lower outfeed finger assembly 19 Install the upper outfeed finger assembly 20 Install the infeed end cover by lining up the slots at the bottom of the end cover with the...

Страница 26: ...22 5425 20 MN 1716EN Thermoglaze 50 23 Pull the drive coupling back and line it up with the conveyor drive shaft 24 Install the glaze reservoir cover 25 Glaze reservoir installed 26 Install the glaze...

Страница 27: ...Belshaw Bros Inc 1750 22nd Ave S Seattle WA 98144 Phone 206 322 5474 Fax 206 322 5425 Thermoglaze 50 MN 1716EN 21 29 Slide the heat shield over the oven...

Страница 28: ...nce By keeping the system clean the equipment will last for years The only maintenance that is required is the following When cleaning the donut system check all rubber gaskets for wear and replace wh...

Страница 29: ...chine The voltage phase and hertz cycle of the machine This information can be found on the small rectangular data tag plate CAUTION If you perform repairs yourself or have them performed by anyone ot...

Страница 30: ...Push the black circuit breaker reset at bottom of oven control panel GLAZER WILL NOT PUMP GLAZE Glazer motor is not running Check to make sure the motor is running See Pump Motor Will Not Run Glazer...

Страница 31: ...faulty Make sure the power cord is fully plugged in to a proper power source The circuit breaker has been tripped 1 Disconnect from power 2 Open electrical enclosure 3 Reset circuit breaker 4 Close e...

Страница 32: ...he oven With the oven in operation time the leading edge of the screen as it enters the oven until the leading edge just leaves the exit end of the oven Adjust the potentiometer until the desired time...

Страница 33: ...Phone 206 322 5474 Fax 206 322 5425 Thermoglaze 50 MN 1716EN 27 Appendix 9 Final Assembly Drawing TNG 2011 Parts Diagrams TNGG 1008 TNGG 0526 TNGG 1009 TNGV 2004 Wiring Diagram TNG 4008 Maintenance Ap...

Страница 34: ...Belshaw Bros Inc 1750 22nd Ave S Seattle WA 98144 Phone 206 322 5474 Fax 206 322 5425 28 MN 1716EN Thermoglaze 50 TNG 2011 THERMOGLAZE ASSEMBLY...

Страница 35: ...Belshaw Bros Inc 1750 22nd Ave S Seattle WA 98144 Phone 206 322 5474 Fax 206 322 5425 Thermoglaze 50 MN 1716EN 29 TNG 2011 THERMOGLAZE ASSEMBLY...

Страница 36: ...Belshaw Bros Inc 1750 22nd Ave S Seattle WA 98144 Phone 206 322 5474 Fax 206 322 5425 30 MN 1716EN Thermoglaze 50 TNG 2011 THERMOGLAZE ASSEMBLY...

Страница 37: ...Belshaw Bros Inc 1750 22nd Ave S Seattle WA 98144 Phone 206 322 5474 Fax 206 322 5425 Thermoglaze 50 MN 1716EN 31 TNG 2011 THERMOGLAZE ASSEMBLY...

Страница 38: ...Belshaw Bros Inc 1750 22nd Ave S Seattle WA 98144 Phone 206 322 5474 Fax 206 322 5425 32 MN 1716EN Thermoglaze 50 TNG 2011 THERMOGLAZE ASSEMBLY...

Страница 39: ...Belshaw Bros Inc 1750 22nd Ave S Seattle WA 98144 Phone 206 322 5474 Fax 206 322 5425 Thermoglaze 50 MN 1716EN 33...

Страница 40: ...Belshaw Bros Inc 1750 22nd Ave S Seattle WA 98144 Phone 206 322 5474 Fax 206 322 5425 34 MN 1716EN Thermoglaze 50...

Страница 41: ...Belshaw Bros Inc 1750 22nd Ave S Seattle WA 98144 Phone 206 322 5474 Fax 206 322 5425 Thermoglaze 50 MN 1716EN 35...

Страница 42: ...Belshaw Bros Inc 1750 22nd Ave S Seattle WA 98144 Phone 206 322 5474 Fax 206 322 5425 36 MN 1716EN Thermoglaze 50...

Страница 43: ...Belshaw Bros Inc 1750 22nd Ave S Seattle WA 98144 Phone 206 322 5474 Fax 206 322 5425 Thermoglaze 50 MN 1716EN 37...

Страница 44: ...58 LG 2 EA GL100 0116 GLAZE TUBE CLAMP 4 EA GL100 0171 GASKET 1 EA HG18 0031 4 CASTER 4 1 EA HG18 0031B 4 CASTER W BRAKE 4 1 EA TNGG 0034C DRIVE GEAR 1 EA TNGG 0034D LAY GEAR 4 EA TNGG 0034M WING NUTS...

Страница 45: ...oven fan switch is closed replace the 20 minute timer Main Fan Relay Check continuity of coil Check for power to relay coil Visually check for contact pull in and contact condition Check for voltage a...

Страница 46: ...pot leads Reading should be 1 K ohms Place meter leads across the blue and purple pot leads and rotate knob from high to low Repeat on green and purple leads Check for even rise and fall of ohms read...

Страница 47: ...utput at terminals A and A If there is AC voltage input but no D C voltage output replace conveyor control board Conveyor Gear Motor If there is D C voltage output from the conveyor control but the mo...

Страница 48: ...nveyor Gear Motor If D C voltage is present at J2 and J3 and the motor does not run first check the mini breaker 7Amp Check the leads to the motor for evidence of any shorts or opens and each lead to...

Страница 49: ...sen set screws on control knob and remove knob 5 Remove retaining nut from potentiometer shaft and remove pot 6 Reassemble in reverse order and check operation recalibrate if needed POTENTIOMETER TEMP...

Страница 50: ...l box cover 2 Remove two 2 wires 3 Remove air tube note location 4 Remove four 4 screws and replace air switch 5 Reassemble in reverse order and check operation NOTE Make sure to use rubber grommets w...

Страница 51: ...ORMER CONVEYOR 1 Remove control box cover 2 Disconnect wires from primary and secondary of transformer Mark wires for reinstallation 23 blue 208V connection 24 red 240V connection NOTE Wire nut one no...

Страница 52: ...nveyor running at maximum speed adjust max pot on board to 21 5 to 22 VDC 4 With conveyor running at minimum speed adjust min pot on board to 3 to 4 VDC 5 Check conveyor belt timing leading edge in to...

Страница 53: ...and calibrate the temperature control board Adjust the top potentiometer only see diagram Pg D5 so the unit cycles at 500 F 10 F 490 F 510 F 6 Turn the temperature control knob to 550 F and verify tha...

Страница 54: ...check operation OVEN BACK ASSEMBLY 1 Remove six 6 acorn nuts and remove motor cover 2 Disconnect all wiring from motor and heating element 3 Remove four 4 nuts holding oven back and remove oven back...

Страница 55: ...Temperature The following chart lists the thermocouple millivolt readings from 200 F to 600 F O V E N T E M P E R A T U R E 200 F 250 F 300 F 325 F 350 F 400 F 425 F 450 F 500 F 550 F 600 F 90 F 3 26...

Страница 56: ...ent leads and mark wires for reinstallation 3 Remove four 4 acorn nuts holding oven back assembly and remove 4 Remove main fan Note location approximately 3 16 from back wall on motor shaft 5 Remove h...

Страница 57: ...953 Flat Washer S S Q 369460 Compression Spring R 369410 Coupling Sleeve S 370106 Flat Washer 156 x 430 T 350259 Screw THMS 6 32 x 3 8 U 369413 Drive Key V 369373 Receptacle Snap In W 369461 Leg 4 X 3...

Страница 58: ...November 1999 44 COUNTER TOP IMPINGER GENERAL 1300 SERIES PARTS BLOW UP...

Страница 59: ...c Temperature Control S N 3000481 Above K 369129 Fuse Holder Model 1300 1301 1302 1307 L 369424 Conveyor Drive Motor S N 3000480 Below 369923 Conveyor Motor Assy Models 1301 5 1302 5 1304 5 1308 5 369...

Страница 60: ...November 1999 46 COUNTER TOP IMPINGER CONTROL COMPARTMENT 1300 SERIES BLOW UP...

Страница 61: ...n B 369409 Main Fan C 369408 Air Pump D 369440 Nut S S 20 E 369192 Capacitor F 369457 Nut 10 32 G 370041 Duct Assy H 370020 Motor Cover Assy I 370102 Bottom Cap Flue Duct J 369453 Flue Duct Assembly K...

Страница 62: ...November 1999 48 COUNTER TOP IMPINGER BACK 1300 SERIES BLOW UP...

Страница 63: ...Length A 369462 Idler Axle B 369515 Drive Sprocket C 369516 Conveyor Bearing D 369463 Drive Axle E 369471 Roll Pin 5 32 x 7 8 F 1343 Entry Shelf 12 1344 Entry Shelf 4 G 369412 Conveyor Splice Clip H 3...

Страница 64: ...e Sprocket C 369516 Conveyor Bearing D 369463 Drive Axle E 369471 Roll Pin 5 32 x 7 8 F 369943 Conveyor Frame Extended G 369412 Conveyor Splice Clip H 369481 Conveyor Belting Extended Conveyor 370185...

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