SPECIFICATIONS
INSTALLATION
& PARTS LIST
WAUKESHA CHERRY-BURRELL
UNIVERSAL UG SERIES
GEAR PUMPS
Read and understand this manual prior to installing, operating ormaintaining this pump.
EFFECTIVE DATE:
OCTOBER 19, 1998
Страница 1: ...FICATIONS INSTALLATION PARTS LIST WAUKESHA CHERRY BURRELL UNIVERSAL UG SERIES GEAR PUMPS Read and understand this manual prior to installing operating or maintaining this pump EFFECTIVE DATE OCTOBER 19 1998 ...
Страница 2: ...2 95 03030 ...
Страница 3: ...rmation pertaining directly to the subject REPLACEMENT LABEL REPLACEMENT LABEL WARNING To avoid electrocution ALL electrical should be done by a registered Electrician following Industry Safety Standards All power must be OFF and LOCKED OUT during installation WARNING TO AVOID SERIOUS INJURY DO NOT INSTALL OR SERVICE PUMP UNLESS ALL POWER IS OFF AND LOCKED OUT WARNING TO AVOID POSSIBLE SERIOUS INJ...
Страница 4: ...TRODUCTION 6 Specifications 6 INSTALLATION 7 Mounting Positions A B C D 7 BASIC DIMENSIONS 3UG 8 6UG 9 9UG 10 CUTAWAY DRAWING 11 BENCH DISASSEMBLY 12 13 COMPLETE ASSEMBLY 14 17 PARTS LIST MODEL 3UG GEAR PUMP 18 MODEL 6UG GEAR PUMP 19 MODEL 9UG GEAR PUMP 20 PARTS ORDERING INFORMATION 21 TABLE OF CONTENTS ...
Страница 5: ...r a period of one 1 year from the date of shipment This warranty shall not apply to prod ucts which require repair or replacement due to normal wear and tear or to products which are subjected to accident misuse or improper maintenance This warranty ex tends only to the original Buyer Products manufactured by others but furnished by Seller are exempted from this warranty and are limited to the ori...
Страница 6: ...ection is provided by varying the location of the mounting foot and the arrangement of the pump shafts INTRODUCTION 9UG 3UG 6UG Displacements Optional Differential Maximum Connections S line Model Displacement Pressure Speed Jl453 SAE UN Connections 3UG 3 15 cc per rev 200 psi 600 rpm 11 16 16 1 2 inch 6UG 6 30 cc per rev 200 psi 600 rpm 13 16 16 3 4 inch 9UG 9 30 cc per rev 150 psi 600 rpm 1 3 16...
Страница 7: ...ve and change drive shaft and idler shaft po sitions on pump and at tach the mounting foot to the idler end Lower drive shaft Clockwise rotation of drive shaft To convert to this ver sion from Position A remove and change drive shaft and idler shaft positions on pump POSITION D POSITION B POSITION C POSITION A POSITION B REMOVE AND CHANGE SHAFT POSITIONS POSITION C POSITION A REMOVE AND CHANGE SHA...
Страница 8: ...20 106 7 1 26 32 3 22 81 8 TOP SHAFT DRIVE 1 97 60 BOTTOM SHAFT DRIVE 4 50 114 3 3 00 76 2 4 39 111 5 4 29 108 8 3 71 94 2 1 86 47 2 38 9 7 36 9 SAE J1453 O RING SEAL PORTS 11 16 6 UN THREAD INLET AND OUTLET INSTALLATION BASIC DIMENSIONS 3UG GEAR PUMP BASIC DIMENSIONS 1 2 S LINE PORT OPTIONAL ...
Страница 9: ...NG SEAL PORTS 13 16 16 UN THREAD 3 4 S LINE PORT OPTIONAL 55 140 44 113 3 22 81 8 TOP SHAFT DRIVE 374 375 9 49 9 54 125 127 3 18 3 22 875 22 2 87 22 1 36 9 1 97 50 B OTTOM SHAFT DRIVE 1 26 82 3 42 86 8 66 16 7 4 39 111 5 4 29 108 8 3 71 94 2 1 86 47 2 38 9 7 4 50 114 3 3 00 76 2 INCH MM ...
Страница 10: ...TOP SHAFT DRIVE 1 97 50 BOTTOM SHAFT DRIVE 1 26 32 96 24 3 3 72 94 4 4 39 111 5 4 29 108 8 SAE J1453 O RING SEAL PORTS 13 16 16 UN THREAD INLET AND OUTLET 4 5 114 3 3 00 76 2 38 9 7 1 86 47 2 3 71 94 2 INCH MM INSTALLATION BASIC DIMENSIONS 9UGWP GEAR PUMP BASIC DIMENSIONS 3 4 S LINE PORT OPTIONAL ...
Страница 11: ...RING 1 13 DRIVE SHAFT 1 INSTALLATION CUTAWAY DRAWING ITEM DESCRIPTION QTY 14 IDLER SHAFT 1 15 KEY DRIVE 2 16 RETAINING RING 4 17 WASHERS 12 18 BOLTS 8 19 HEX NUT 4 20 SHAFT O RING 4 21 PORT O RING Not shown 2 22 BEARING CAP 3 23 CAP BEARING DRIVE SHAFT 1 24 MOUNTING FOOT 1 25 PLASTIC PLUG 2 12 14 20 15 2 23 13 19 9 6 7 4 1 3 5 17 18 25 16 22 24 8 10 MOUNTING POSITION D SHOWN SEE PAGE 7 FOR MOUNTIN...
Страница 12: ... Remove gears with seal inserts from shafts Remove both shafts and keys from rear cover Remove four stationary seals and O rings from the front and rear wear plates Remove eight wave springs from front and rear covers Remove and replace roll pins only if damaged NUTS BOLTS AND WASHERS 4 SEE FIGURE ON PAGE 11 IF BEARINGS NEED TO REPLACED COMPLETE STEPS 14 15 AND 16 Remove four bearing caps from fro...
Страница 13: ...L 2 REAR COVER MOUNTING FOOT NUTS WASHERS SHAFT KEY 2 STATIONARY SEAL ASSEMBLY DRIVE SHAFT REAR WEAR PLATE SHAFT O RINGS 4 RETAINING RING 4 BEARING 4 SUGGESTED BENCH DISASSEMBLY ROLL PIN 4 IDLER SHAFT FRONT COVER MOUNTING POSITION SHOWN IS D SEE PAGE 7 FOR MOUNTING POSITIONS A B AND C 12 13 17 16 15 14 11 10 9 8 5 6 7 3 4 10 2 17 17 17 3UG SHOWN HOLLOW SPACERS 2 6UG AND 9UG ONLY 2 1 8 ...
Страница 14: ...or seal inserts 3 Install Wave Springs Stationary Seals Seal O rings in Rear Cover and Rear Wear Plate a Install four wave springs into rear cover with gap over roll pins b Lubricate two stationary seal O rings with silicone free lubricant and install on stationary seals c Press seals and O rings into rear wear plate aligning seal notches with roll pins in rear cover Use WCB instsllation tools to ...
Страница 15: ...cover c Place front wear plate on front cover Note Lapped side shiny surfae faces up toward body Slanted port hole exits close to center of plate d Lubricate two stationary seal O rings with silicone free lubricant and install on stationary seals e Press seals and O rings into front wear plate aligning seal notches with roll pins in front cover Use WCB Seal Insertion Plug P N 109921 and Seal Inser...
Страница 16: ...at drive shaft in gear area and install drive shaft into front cover wear plate body and gear d Lubricate and install two O rings onto idler shaft e Install idler shaft into front cover wear plate body and gear 9 Install rear wear plate and rear cover SHAFT O RINGS a Slide rear plate and rear cover assembly from Step 3 over shafts b Install two washers and nuts onto bolts not screwed into mounting...
Страница 17: ...P MOUNTING FOOT 10 Install Mounting Foot and remaining bolts a Place mounting foot in position and thread in the two bolts with washers already in place b Install the remaining two bolts and washers thru covers etc and thread into mounting foot c Install two remaining bolts and nuts and four washers 11 Torque all bolts and nuts to 75 in lbs FOOT SHOWN IN POSITION D ...
Страница 18: ... 4 K75020 STATIONARY SEAL O RING KALREZ 4 11 105813 WAVE SPRING 8 12 108802 BEARING 4 13 105806 SHAFT DRIVE 1 14 105807 SHAFT IDLER 1 15 107375 KEY DRIVE 2 16 105820 RETAINING RING 4 17 43 27 WASHER 1 4 PLAIN 12 18 30 591 BOLTS 1 4 20 8 19 36 53 HEX NUT 1 4 20 4 20 N70010 SHAFT O RING FDA NITRILE 4 21 107478 CAPLUG 2 22 E70011 PORT O RING OIL EPDM 2 V70011 PORT O RING OIL VITON 2 K75011 PORT O RIN...
Страница 19: ... STATIONARY SEAL O RING KALREZ 4 9 105813 WAVE SPRING 8 10 108802 BEARING 4 11 107369 SHAFT DRIVE 1 12 107370 SHAFT IDLER 1 13 107376 KEY DRIVE 2 14 105820 RETAINING RING 4 15 43 27 WASHER 1 4 PLAIN 12 16 30 583 BOLTS 1 4 20 8 17 36 53 HEX NUT 1 4 20 4 18 105821 DOWEL SPACER 2 19 N70010 SHAFT O RING FDA NITRILE 4 20 107479 CAPLUG 2 21 109425 CAP BEARING 3 22 109426 CAP BEARING DRIVE SHAFT 1 23 109...
Страница 20: ...TATIONARY SEAL O RING KALREZ 4 9 105813 WAVE SPRING 8 10 108802 BEARING 4 11 107371 SHAFT DRIVE 1 12 107372 SHAFT IDLER 1 13 107377 KEY DRIVE 2 14 105820 RETAINING RING 4 15 43 27 WASHER 1 4 PLAIN 12 16 30 584 BOLT 1 4 20 8 17 36 53 HEX NUT 1 4 20 4 18 105821 DOWEL SPACER 2 19 N70010 SHAFT O RING 010 FDA NITRILE 4 20 107480 CAPLUG 2 21 109425 CAP BEARING 3 22 109426 CAP BEARING DRIVE SHAFT 1 23 10...
Страница 21: ..._________ INVOICE DATE __________________________________________ HOW TO ORDER PARTS By Phone Telephone your repair parts or fittings order to your Distributor To speed your order and avoid delays please have your equipment model and serial number and the part numbers from the parts list before you call your Distributor If you do not know your Distributors number call Waukesha Cherry Burrell Custo...
Страница 22: ...ing or incorrect in any manner please tell us Your efforts to assist us will be greatly appreciated Thank you for your input Fax E mail or write to Waukesha Cherry Burrell Technical Writer 611 Sugar Creek Road Delavan Wisconsin 53115 FAX 262 728 4904 or 800 252 5012 EMAIL custserv waukesha cb com We will do our best to correct any problems that you find in this Manual We will send you a copy of th...
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Страница 24: ...611 SUGAR CREEK ROAD DELAVAN Wl 53115 U S A CUSTOMER SERVICE TELEPHONE 1 800 252 5200 or 262 728 1900 TOLL FREE TELEFAX 1 800 252 5012 or 262 728 4904 Effective Date October 19 1998 95 03030 ...
