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Product overview

CX52x0

11

Version: 1.0

4

Product overview

The CX5200 product family includes two different Embedded PCs, which differ by their processor type and
RAM. The CX52x0 Embedded PC is a full-fledged PC with the following basic configuration:

• CFast card slot,

• MicroSD card slot,

• two independent Gbit Ethernet interfaces,

• four USB 3.0 interfaces,

• and a DVI-D interface

The Embedded PC features an internal 1-second UPS as persistent data memory. In the event of a power
failure the 1-second UPS can store up to 1 MB of persistent data on the CFast card or MicroSD card.
Microsoft Windows 10 IoT Enterprise 2019 LTSC or TwinCAT/BSD can be used as the operating system.

Extension modules

The basic CPU module can be extended if required and thus equipped with additional interfaces. To do this,
a system module or fieldbus module from the CX2500-xxxx series can be plugged in via the multi-pin
connection on the left-hand side of the device. In total, no more than one module can be plugged in.

Table 2: Available extension modules for the CX52x0.

Module

Description

CX2500-0030 RS232 serial interface, 2 x D-sub plug, 9-pin

CX2500-0031 RS422/RS485 serial interface, 2 x D-sub socket, 9-pin

CX2500-0060 Ethernet module, 2 x Ethernet, 10/100/1000 Mbit/s

CX2500-0061 Power-over-Ethernet module (PoE), 1 x RJ45, 10/100/1000 Mbit/s

CX2500-0070 USB 3.0 module, 4 x USB 3.0, type A

CX2500-M310 PROFIBUS fieldbus master module, 1 x D-sub socket, 9-pin

CX2500-B310 PROFIBUS fieldbus slave module, 1 x D-sub socket, 9-pin

CX2500-M510 CANopen fieldbus master module, 1 x D-sub plug, 9-pin

CX2500-B510 CANopen fieldbus slave module, 1 x D-sub plug, 9-pin

Optional interface

The Embedded PC can be ordered ex factory with an optional interface. The optional interface cannot be
retrofitted.

Table 3: Available optional interfaces for the CX52x0.

CX52x0-xxxx Optional interfaces

CX52x0-N010 DVI-D, additional DVI-D socket for clone and extended display mode.

1)

CX52x0-N011 DisplayPort, additional DisplayPort for clone and extended display mode.

1)

CX52x0-N020 Audio interface, 3 x 3.5 mm jack plug, Line-In, Mic-In, Line-Out

CX52x0-N030 RS232, D-sub connector, 9-pole.

CX52x0-N031 RS422/RS485, D-sub socket, 9-pole.

CX52x0-M112 2 x EtherCAT-Master, RJ45.

CX52x0-B110 EtherCAT slave, EtherCAT IN and OUT (2 x RJ45).

CX52x0-M310 PROFIBUS master, D-sub socket, 9-pole.

CX52x0-B310 PROFIBUS slave, D-sub socket, 9-pole.

CX52x0-M510 CANopen master, D-sub connector, 9-pole.

CX52x0-B510 CANopen slave, D-sub connector, 9-pole.

CX52x0-M930 PROFINET RT, controller, Ethernet (2 x RJ-45).

CX52x0-B930 PROFINET RT, device, Ethernet (2 x RJ-45 switch).

Содержание CX52 0 Series

Страница 1: ...Manual EN CX52x0 Embedded PC 12 15 2020 Version 1 0 ...

Страница 2: ......

Страница 3: ... 5 4 1 DVI D N010 20 5 4 2 DisplayPort N011 21 5 4 3 Audio interface N020 22 5 4 4 RS232 N030 23 5 4 5 RS422 RS485 N031 24 5 4 6 EtherCAT slave B110 25 5 4 7 PROFIBUS x310 26 5 4 8 CANopen x510 27 5 4 9 PROFINET RT x930 28 6 Commissioning 29 6 1 Assembly 29 6 1 1 Permissible installation positions 30 6 1 2 Fastening to the DIN rail 31 6 1 3 Changing the MicroSD card 32 6 1 4 Changing the CFast car...

Страница 4: ...ws write filter 55 8 3 FB_S_UPS_BAPI 56 8 4 Mode and status of the function block 57 8 5 Checking the validity of the variables 59 8 5 1 SYSTEMINFOTYPE 59 8 5 2 PlcAppSystemInfo 61 9 Error handling and diagnostics 62 9 1 Diagnostic LEDs 62 9 1 1 K bus 62 9 1 2 E bus 65 9 2 Faults 66 10 Care and maintenance 67 10 1 Replace the battery 67 10 2 Cleaning the Embedded PC 68 11 Decommissioning 69 11 1 R...

Страница 5: ...ducts that have already been supplied may be made on the basis of the data diagrams and descriptions in this documentation Trademarks Beckhoff TwinCAT EtherCAT EtherCAT G EtherCAT G10 EtherCAT P Safety over EtherCAT TwinSAFE XFC XTS and XPlanar are registered trademarks of and licensed by Beckhoff Automation GmbH Other designations used in this publication may be trademarks whose use by third part...

Страница 6: ...ry WARNING Hazard with medium risk of death or serious injury CAUTION There is a low risk hazard that can result in minor injury Warnings relating to damage to property or the environment NOTE There is a potential hazard to the environment and equipment Notes showing further information or tips This notice provides important information that will be of assistance in dealing with the product or sof...

Страница 7: ...Notes on the documentation CX52x0 7 Version 1 0 1 2 Documentation issue status Version Modifications 1 0 First release ...

Страница 8: ...a working environment that meets the requirements of protection class IP20 This involves finger protection and protection against solid foreign objects up to 12 5 mm but not protection against water Operation of the devices in wet and dusty environments is not permitted unless specified otherwise The specified limits for electrical and technical data must be adhered to Improper use The Embedded PC...

Страница 9: ...ces contain electronic components which may be destroyed by electrostatic discharge when touched Observe the safety precautions against electrostatic discharge according to DIN EN 61340 5 1 3 Working with networks Restrict access to all devices to an authorized circle of persons Change the default passwords to reduce the risk of unauthorized access Regularly change the passwords Protect the device...

Страница 10: ...esign of the unit the components are sensitive to strong vibrations and impacts During transport the Embedded PC must be protected from mechanical stress and use the original packaging Table 1 Dimensions and weight of the individual modules CX5230 CX5240 Dimensions W x H x D 142 mm x 100 mm x 91 mm Weight approx 1195 g Storage Remove the battery from the Embedded PC if storage temperatures exceed ...

Страница 11: ... CX2500 0060 Ethernet module 2 x Ethernet 10 100 1000 Mbit s CX2500 0061 Power over Ethernet module PoE 1 x RJ45 10 100 1000 Mbit s CX2500 0070 USB 3 0 module 4 x USB 3 0 type A CX2500 M310 PROFIBUS fieldbus master module 1 x D sub socket 9 pin CX2500 B310 PROFIBUS fieldbus slave module 1 x D sub socket 9 pin CX2500 M510 CANopen fieldbus master module 1 x D sub plug 9 pin CX2500 B510 CANopen field...

Страница 12: ...e CX52x0 Embedded PC becomes a powerful IEC 61131 3 PLC with up to four user tasks Additionally Motion Control tasks can also be executed It may be possible to control several servo axes depending on the required sampling time In addition to simple point to point movements it is possible to execute more complex multi axis functions such as electronic gearing cam plate and flying saw In addition to...

Страница 13: ...acked clock for time and date 7 Diagnostic LEDs Diagnostic LEDs for power supply TwinCAT and the optional interface 8 USB interfaces X100 X101 X102 X103 Interfaces for peripheral devices such as mouse keyboard or USB memory 9 Diagnostic LEDs power supply terminal 62 Diagnosis of the power supply for the Embedded PC and the terminal bus Status of the E bus and K bus communication 10 Spring loaded t...

Страница 14: ...tion of Embedded PC operating system options and TwinCAT can be reordered 3 Product designation for identification of the Embedded PC 4 Serial number Beckhoff Traceability Number BTN for the unambiguous identification of the product 5 Hardware version and date of manufacture 6 MAC addresses of the built in Ethernet interfaces The host name is made up of CX and the last three bytes of the MAC addre...

Страница 15: ...n the operating system and the TwinCAT version of the Embedded PC Fig 3 Nomenclature for the CX52x0 Embedded PC The CX5230 and CX5240 Embedded PCs are available with the following software options Table 6 CX52x0 ordering information Module no operating sys tem Windows 10 IoT Enterprise 2016 LTSC 64 bit TwinCAT BSD no TwinCAT TwinCAT 3 XAR CX52x0 0100 X X CX52x0 0170 X X CX52x0 0175 X X CX52x0 0185...

Страница 16: ... use the Intel HD Graphics core For details on the CPUs please refer to Intel The memory is connected directly to the CPU The Embedded PCs are available in two memory configurations 4 GB and 8 GB DDR4 RAM The memory is not extendable The CPU provides all required interfaces 1 PCI lane for each of the two Intel i210 Gigabit Ethernet controllers 4x USB 3 0 interfaces DVI D interface second interface...

Страница 17: ...ces are type A and comply with the USB 3 0 specification Table 7 USB interfaces X100 X101 X102 X103 pin assignment Pin Connection Typical assignment 1 VBUS Red 2 D White 3 D Green 4 GND Black 5 StdA_SSRX Blue 6 StdA_SSRX Yellow 7 GND_DRAIN N A 8 StdA_SSTX Purple 9 StdA_SSTX Orange Shell Shield Drain Wire Pay attention to the power consumption of the connected devices No more than 900 mA and 4 5 W ...

Страница 18: ...eeds of 10 100 1000 Mbit The LEDs on the left of the interfaces indicate the connection status The upper LED LINK ACT indicates whether the interface is connected to a network If this is the case the LED lights up green The LED flashes when data transfer on the interface is in progress The lower LED SPEED indicates the connection speed At a speed of 10 Mbit the LED does not light up If the speed i...

Страница 19: ...2 9 TMDS Data 1 17 TMDS Data 0 2 TMDS Data 2 10 TMDS Data 1 18 TMDS Data 0 3 TMDS Data 2 4 Shield 11 TMDS Data 1 3 Shield 19 TMDS Data 0 5 Shield 4 not connected 12 not connected 20 not connected 5 not connected 13 not connected 21 not connected 6 DDC Clock 14 5V Power 22 TMDS Clock Shield 7 DDC Data 15 Ground 5V Analog H V Sync 23 TMDS Clock 8 Analog Vertical Sync 16 Hot Plug Detect 24 TMDA Clock...

Страница 20: ...ters possible Fig 7 DVI D interface X300 Table 11 DVI D interface X300 pin assignment Pin Connection Pin Connection Pin Connection 1 TMDS Data 2 9 TMDS Data 1 17 TMDS Data 0 2 TMDS Data 2 10 TMDS Data 1 18 TMDS Data 0 3 TMDS Data 2 4 Shield 11 TMDS Data 1 3 Shield 19 TMDS Data 0 5 Shield 4 not connected 12 not connected 20 not connected 5 not connected 13 not connected 21 not connected 6 DDC Clock...

Страница 21: ...nnect monitors without DisplayPort to the Embedded PC Table 13 DisplayPort pin assignment Pin Connection Pin Connection 1 LVDS lane 0 2 Ground 3 LVDS lane 0 4 LVDS lane 1 5 Ground 6 LVDS lane 1 7 LVDS lane 2 8 Ground 9 LVDS lane 2 10 LVDS lane 3 11 Ground 12 LVDS lane 3 13 Config 1 14 Config 2 15 AUX channel 16 Ground 17 AUX channel 18 Hot plug detection 19 Power supply Ground 20 Power supply 3 3 ...

Страница 22: ...The audio interface operates in stereo mode as standard using stereo outputs inputs and a single channel input for the microphone The inputs should be connected as indicated The left channel is transferred via the tip of the jack plug the right channel via the first ring The remainder of the sleeve is used for earthing Fig 10 Line In Line Out X300 X302 jack plugs Table 15 Line In Line Out jack plu...

Страница 23: ...s 115 kbit The interface parameters are set via the operating system or from the PLC program Table 16 RS232 interface X300 pin assignment PIN Signal Type Description 1 DCD Signal in Data Carrier Detected 2 RxD Signal in Receive Data 3 TxD Signal out Transmit Data 4 DTR Signal out Data Terminal Ready 5 GND Ground Ground 6 DSR Signal in Dataset Ready 7 RTS Signal out Request to Send 8 CTS Signal in ...

Страница 24: ...and 3 data must be connected and pins 7 and 8 data By default the interface is parameterized as follows on delivery Table 18 Default setting RS485 without echo with end point terminated Function Status Echo on off Echo off on Auto send on on Always send on off Auto receive on on Always receive on off Term on on Term on On Other configurations for the RS485 interface Other configurations for the RS...

Страница 25: ...er LAN interface The lower LAN interface relays the signal to other EtherCAT slave devices Table 19 EtherCAT slave interface X300 pin assignment PIN Signal Description 1 TD Transmit 2 TD Transmit 3 RD Receive 4 connected reserved 5 6 RD Receive 7 connected reserved 8 For the optional EtherCAT slave interface B110 documentation with further information is available for download from the Beckhoff we...

Страница 26: ...e Profibus bus line is connected via a 9 pin D sub with the following pin assignment Table 20 PROFIBUS interface X310 pin assignment Pin Connection 1 Shielding 2 not used 3 RxD TxD P 4 not used 5 GND 6 5 VDC 7 not used 8 RxD TxD N 9 not used Table 21 Wire colors of the PROFIBUS line PROFIBUS line D sub B red Pin 3 A green Pin 8 For the optional PROFIBUS interface x310 documentation with further in...

Страница 27: ...in Connection 1 not used 2 CAN low CAN 3 CAN Ground internally connected to pin 6 4 not used 5 Shield 6 CAN Ground internally connected to pin 3 7 CAN high CAN 8 not used 9 not used For the optional CANopen interface x510 documentation with further information is available for download from the Beckhoff website https www beckhoff de german download epc htm id 71003127100362 Document name CXxxx0 x5...

Страница 28: ...rsion 1 0 5 4 9 PROFINET RT x930 Fig 17 PROFINET RT interface X300 Table 23 PROFINET RT interface pin assignment PIN Signal Description 1 TD Transmit 2 TD Transmit 3 RD Receive 4 connected reserved 5 6 RD Receive 7 connected reserved 8 ...

Страница 29: ...Commissioning CX52x0 29 Version 1 0 6 Commissioning 6 1 Assembly Fig 18 CX52x0 Embedded PC dimensions ...

Страница 30: ...t temperature correctly Adhere to the minimum distances of 30 mm above and below the Embedded PCs Additional electrical equipment affects the heat generation in the control cabinet Select a suitable control cabinet enclosure depending on the application or ensure that excess heat is dissipated from the control cabinet The Embedded PC must be mounted horizontally on the DIN rail Ventilation opening...

Страница 31: ...ing to EN 60715 Fasten the Embedded PC to the DIN rail as follows 1 Unlock the latches at the top and bottom 2 Place the Embedded PC on the DIN rail Slightly press the Embedded PC onto the DIN rail until a soft click can be heard and the Embedded PC has latched 3 Then lock the latches again ð You have installed the Embedded PC successfully Check again that the mounting is correct and that the Embe...

Страница 32: ...e installed instead The eject mechanism is based on the push push principle Below we show you how to change the MicroSD card Requirements The Embedded PC must be switched off The MicroSD card may only be installed or removed in switched off state Changing the MicroSD card 1 Gently push the MicroSD card A soft click can be heard when the card is released 2 The card is lifted by approx 2 3 mm from t...

Страница 33: ...ckhoff are industrial cards with an increased number of write cycles and an extended temperature range 85 C The eject mechanism is based on the push push principle Below we show you how to change the CFast card Requirements The Embedded PC must be switched off The CFast cards may only be installed or removed in switched off state Changing the CFast card 1 Gently push the CFast card A soft click ca...

Страница 34: ...t from the terminal bus E bus Passive EtherCAT Terminals e g EL9195 can be detected in TwinCAT In the tree structure the EtherCAT Terminal is displayed without process image and the value in column E bus mA does not change compared to the preceding EtherCAT Terminal Fig 20 Identifying a passive EtherCAT Terminal in TwinCAT The entry Current consumption via E Bus in the technical data of an EtherCA...

Страница 35: ... conductor system Connections Fig 22 Connections for system voltage Us and power contacts Up No Description 1 The upper spring loaded terminals Us identified with 24 V and 0 V supply the Embedded PC and the terminal bus data transfer via K bus or E bus 2 The spring loaded terminals Up identified as and PE supply the Bus Terminals via the power contacts and the sensors or actuators connected to the...

Страница 36: ...ded PC as follows 1 Open a spring loaded terminal by slightly pushing with a screwdriver or a rod into the square opening above the terminal 2 The wire can now be inserted into the round terminal opening without any force 3 The terminal closes automatically when the pressure is released holding the wire safely and permanently ð You have successfully connected the voltage source to the power supply...

Страница 37: ... special UL requirements are not affected by UL regulations UL requirements The Embedded PCs must not be connected to unlimited voltage sources Embedded PCs may only be supplied from a 24 V DC voltage source The voltage source must be insulated and protected with a fuse of maximum 4 A corresponding to UL248 Or the power supply must originate from a voltage source that corresponds to NEC class 2 An...

Страница 38: ...started and all connected extension system and fieldbus modules are configured 6 4 Switching off Loss of data If the Embedded PC is switched off during operation data on the CFast card or other hard disks may be lost Do not disconnect the Embedded PC during operation To switch off the Embedded PC do not disconnect the ground 0 V because otherwise current may continue to flow via the shielding depe...

Страница 39: ... version the network firewall must allow access via port 80 HTTP or port 443 HTTPS IP address or host name of the Embedded PC Table 25 Access data for the Beckhoff Device Manager on delivery User name Password Administrator 1 Start the Beckhoff Device Manager as follows 1 Open a web browser on the host PC 2 Enter the IP address or the host name of the Industrial PC in the web browser to start the ...

Страница 40: ... corresponds to the Ethernet interface X001 Fig 26 Windows 10 Identification of the Ethernet interfaces X000 X001 in the Network and Sharing Center Device Manager In the Device Manager the Ethernet interfaces X000 X001 of the CX20x0 Embedded PC are identified as follows as standard Intel R 82574L Gigabit Network Connection 2 corresponds to the Ethernet interface X000 Intel R 82574L Gigabit Network...

Страница 41: ...nstalled Requirements The original Intel driver can be downloaded from https downloadcenter intel com Install the original Intel driver Note that this will delete the real time capable driver from Beckhoff Check whether the peripheral devices support jumbo frames Jumbo frames are activated as follows 1 Under Start Control Panel Hardware and Sound click on Device Manager 2 Double click on the inter...

Страница 42: ... devices in the group Requirements The original Intel driver can be downloaded from https downloadcenter intel com Install the original Intel driver for the Network Interface Card Note that this will delete the real time capable driver from Beckhoff NIC Teaming is set as follows 1 Under Start Control Panel Hardware and Sound click on Device Manager 2 Double click on the interface 3 Click on the Te...

Страница 43: ...er Select a team type select the option Adapter Fault Tolerance 6 Click on Next to complete the installation ð You have successful set NIC Teaming for your Ethernet interfaces Further settings can be specified or changed under the Settings tab ...

Страница 44: ...cRteInstall exe in a TwinCAT 2 standard installation under C TwinCAT Io TcRteInstall exe And in a TwinCAT 3 standard installation under C TwinCAT 3 1 System TcRteInstall exe Proceed as follows 1 Double click the TcRteInstall exe file The installation dialog appears and shows the compatible Ethernet interfaces under Compatible devices 2 Select the Ethernet interfaces for which you wish to restore t...

Страница 45: ...ng on whether EtherCAT Terminals or Bus Terminals are connected to the Embedded PC Table 26 Legend for the tree view No Description 1 The CX20x0 Embedded PC with EtherCAT Terminals is added as EtherCAT master Variables for diagnostic purposes are listed under inputs or outputs 2 EtherCAT Terminals E bus are displayed under the EK1200 Bus Coupler in the tree view 3 The power supply unit for the CX2...

Страница 46: ...an be performed for all devices in this way and project planning subsequently carried out Prerequisites for this step TwinCAT 3 must be in Config mode IP address or host name of the device Search for the devices as follows 1 In the menu at the top click on File New Project and create a new TwinCAT XAE project 2 In the tree view on the left click on SYSTEM and then Choose Target 3 Click on Search E...

Страница 47: ...e the Add Route Dialog The new device is displayed in the Choose Target System window 7 Select the device you want to specify as target system and click OK ð You have successfully searched for a device in TwinCAT and inserted the device as the target system The new target system and the host name are displayed in the menu bar Using this procedure you can search for all available devices and also s...

Страница 48: ...se and confirm the selection with OK Only devices that are actual available are offered for selection For Embedded PCs with connected Bus Terminals K bus a Bus Coupler device CX BK is displayed For EtherCAT Terminals E bus the EtherCAT coupler is added automatically 5 Confirm the request with Yes in order to look for boxes 6 Confirm the request whether to enable FreeRun with Yes ð The Embedded PC ...

Страница 49: ... master in the example Bus Coupler EK1110 EtherCAT extension can be used to extend an EtherCAT segment by up to 100 m EK1100 Bus Coupler The Bus Coupler relays the EtherCAT signal to connected EtherCAT Terminals EtherCAT Terminals Any number of EtherCAT Terminals can be connected to the CX20x0 Embedded PC and the Bus Coupler Requirements For TwinCAT 2 you have to install and license the supplement...

Страница 50: ...ion 1 0 1 In the tree view click on the EtherCAT master 2 Click on the EtherCAT tab then Advanced Settings 3 Click on Redundancy in the tree structure on the left 4 Click on the option Second adapter followed by the Search button ...

Страница 51: ...te the state of the individual EtherCAT slaves is displayed If for example the cable connection between the EK1100 and EK1110 Bus Couplers is interrupted the status of the Bus Coupler changes The message LINK_MIS B and LINK_MIS A appears under status Although the connection between the Bus Couplers is interrupted the EtherCAT Terminals connected to the EK1100 Bus Coupler show no fault If the cable...

Страница 52: ...ed PC as soon as the time set for nWatchdogTimeS elapses Be aware of this behavior and disable the watchdog if you use breakpoints carry out a PLC reset or an overall reset stop TwinCAT switch to config mode or activate the configuration Requirements Tc2_System library TwinCAT v3 1 0 A previously created PLC project in TwinCAT Locating the function block in TwinCAT 1 Double click on Tc2_System in ...

Страница 53: ...ve any other data and do not use any other applications to control the 1 second UPS Please note that the 1 second UPS does not supply power to the K bus or the E bus and that their data may already be invalid when the 1 second UPS is activated Also the fieldbus system or Ethernet may not work or not work properly once the 1 second UPS was activated Storage location and names of the files The persi...

Страница 54: ...IOS settings The 1 second UPS can be switched on or off via the BIOS The parameters of the 1 second UPS are displayed in the following menu and can be adjusted if necessary Advanced Power Controller Options Advanced Bootloader version 1 00 23 Enables disables the UPS Firmware version 1 00 77 Mainboard serial no 120003414250178 Mainboard Prod Date Week Year 44 14 Mainboard BootCount 4711 Mainboard ...

Страница 55: ...must be writeable If you use the Windows write filter the Windows partition is protected against write access operations and the persistent data are not saved The UWF does not need to be switched off because an exception can be defined for the boot directory UWF exception list By default an exception list is automatically created when the UWF is switched on The Boot directory is already entered in...

Страница 56: ... used only for a few seconds in the event of a power failure in order to save persistent data The data must be saved in the fast persistent mode SPDM_2PASS even though this can lead to real time violations Make sure you configure adequate router memory for saving the persistent data Regardless of the mode and therefore irrespective of whether data were saved or a quick shutdown was performed the U...

Страница 57: ...nsecutive power failures which could result in the charge being insufficient for storing the persistent data VAR_OUTPUT VAR_OUTPUT bPowerFailDetect BOOL TRUE while powerfailure is detected eState E_S_UPS_State current ups state nCapacity BYTE actual capacity of UPS bBusy BOOL TRUE function block is busy bError BOOL FALSE function block has error nErrID UDINT FB error ID END_VAR bPowerFailDetect TR...

Страница 58: ...e eSUPS_WrPersistData_NoShutdown Writing of persistent data is active eSUPS_QuickShutdown in mode eSUPS_WrPersistData_Shutdown QuickShutdown ist active in Mode eSUPS_ImmediateShutdown QuickShutdown is active eSUPS_WaitForRecover in mode eSUPS_WrPersistData_NoShutdown Wait for the reestablishment of the power supply in mode eSUPS_CheckPowerStatus Wait for the reestablishment of the power supply eSU...

Страница 59: ...es INVALID the back up copy was loaded since no valid data was present 2 RETAIN variables REQUESTED RETAIN variables should be loaded a setting in TwinCAT System Control 3 reserved 4 PERSISTENT variables LOADED without error 5 PERSISTENT variables INVALID the back up copy was loaded since no valid data was present 6 reserved 7 reserved systemStateFlags Reserved When shutting TwinCAT down the PERSI...

Страница 60: ...alidPersistentData dword 00000000 the value of ClearInvalidRetainData or of ClearInvalidPersistentData must be set to 1 Whether the backup file is to be used can also be set in the TwinCAT System Manager in the tree structure on the left under PLC PLC Settings The backup files are deleted if the option Clear Invalid Retain Data or Clear Invalid Persistent Data is set in the System Manager Correspo...

Страница 61: ...ack up copy was loaded since no valid file was present AppTimestamp Time at which the PLC application was compiled KeepOutputsOnBP The flag can be set and prevents that the outputs are zeroed when a breakpoint is reached In this case the task continues to run Only the execution of the PLC code is interrupted ShutdownInProgress This variable has the value TRUE if a shutdown of the TwinCAT system is...

Страница 62: ...supply for basic CPU module The LED lights green if the power supply is correct Up 24V Power supply for terminal bus The LED lights green if the power supply is correct K BUS RUN Diagnostic K bus The green LED lights up in order to indicate fault free operation Error free means that the communication with the fieldbus system is also running K BUS ERR Diagnostic K bus The red LED flashes to indicat...

Страница 63: ...error break behind the power supply unit Check whether the Bus End Terminal 9010 is connected n Break behind Bus Terminal n Check whether Bus Terminal n 1 after the power supply unit is connected correctly replace if necessary 5 pulses n K bus error in register communication with Bus Terminal n Replace Bus Terminal at location n 6 pulses 0 Error at initialization Replace Embedded PC 1 Internal dat...

Страница 64: ...nchronous with the task The task time should be faster than 100 ms We recommend a task time of less than 50 ms The K bus update time typically lies between one and five ms Table 31 Description of the State variable values Bit Description Bit 0 K bus error Bit 1 Terminal configuration has changed since the start Bit 2 Process image lengths do not match Bit 8 still no valid inputs Bit 9 K bus input ...

Страница 65: ...es during data transfer Table 32 Diagnostic LEDs in K Bus mode Display LED Meaning Us 24 V Power supply for basic CPU module The LED lights green if the power supply is correct Up 24 V Power supply for terminal bus The LED lights green if the power supply is correct L A off E bus not connected on E bus connected no data traffic flashes E bus connected data traffic on the E bus ...

Страница 66: ... is either in the software or in parts of the plant outside the Embedded PC Call the manufacturer of the machine or the software µSD card access error Faulty µSD card faulty card slot Use a different µSD card to check the card slot Call Beckhoff support Embedded PC only works partially or temporarily Defective components in the Embedded PC Call Beckhoff support Please make a note of the following ...

Страница 67: ... is below the front flap The battery stores the time and date The time and date are reset if the battery is removed Be aware of this behavior for your hardware and software configuration and reset the time and date in the BIOS after a battery change All other BIOS settings remain unchanged and are retained Requirements The Embedded PC is switched off Replace the battery as follows 1 Open the front...

Страница 68: ...he Embedded PC from the power supply be fore cleaning Clean only the housing of the Embedded PC Use a soft moist cleaning cloth for this Make sure that the ventilation slots of the device are always free and do not clog up The following cleaning agents and materials are unsuitable and may cause damage corrosive cleaning agents solvents scouring agents hard objects ...

Страница 69: ...pply Only then can you remove all the cables Also remove all cables from the first terminal after the power supply terminal Requirements Terminate your software and shut down the Embedded PC Switch off the power supply Remove the cables as follows 1 Remove the cabling from the Embedded PC 2 Remove the wiring from the first terminal next to the power supply terminal 3 Pull the orange strap to remov...

Страница 70: ...le the Embedded PC as follows 1 Release the DIN rail mounting by pushing the latches outwards with a screwdriver 2 Pull the orange strap on the power supply terminal and gently remove the device from the DIN rail ð You have removed the Embedded PC successfully Disposal The device must be fully dismantled in order to dispose of it Electronic components must be disposed of according to national elec...

Страница 71: ...tery backed clock for time and date battery replaceable Approvals CE Table 35 Technical data I O terminals Technical data Description I O connection via power supply terminal E bus or K bus automatic recognition Power supply for I O terminals max 2A Power contacts current loading max 10 A Process data on the K bus max 2048 bytes input and 2048 bytes output max number of terminals K bus 64 255 with...

Страница 72: ...bit s USB 4 x USB 3 0 each rated at 900 mA type A DVI D Resolution on the monitor in pixels 640 x 480 to 1920 x 1200 Table 39 Technical data optional interfaces Technical data Description DVI D Resolution on the monitor in pixels 640 x 480 to 1920 x 1200 DisplayPort Resolution on the monitor in pixels max 2560x1600 RS232 D Sub plug 9 pole Electrical isolation 500 V RS422 RS485 D Sub plug 9 pole El...

Страница 73: ...temperature range Table 41 Spare battery for CX systems Order number Description CX1900 0102 Replacement battery suitable for CX10x0 CX50x0 CX51x0 CX52x0 CX90x0 CX20xx CX8100 and CX7000 Lithium button cell type CR2032 3 V 225 mAh Table 42 Further spare parts Order number Description CX2900 0101 Housing locking clips black for CX20xx and CX52x0 series 10 locking sets of two clips each CX2900 0102 C...

Страница 74: ...FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential ar...

Страница 75: ...onents there Beckhoff Headquarters Beckhoff Automation GmbH Co KG Huelshorstweg 20 33415 Verl Germany Phone 49 0 5246 963 0 Fax 49 0 5246 963 198 e mail info beckhoff com Beckhoff Support Support offers you comprehensive technical assistance helping you not only with the application of individual Beckhoff products but also with other wide ranging services support design programming and commissioni...

Страница 76: ... terminated 24 Table 19 EtherCAT slave interface X300 pin assignment 25 Table 20 PROFIBUS interface X310 pin assignment 26 Table 21 Wire colors of the PROFIBUS line 26 Table 22 CANopen interface X510 pin assignment 27 Table 23 PROFINET RT interface pin assignment 28 Table 24 Required wire cross sections and strip lengths 36 Table 25 Access data for the Beckhoff Device Manager on delivery 39 Table ...

Страница 77: ...tallation position 30 Fig 20 Identifying a passive EtherCAT Terminal in TwinCAT 34 Fig 21 Passive EtherCAT Terminals permissible installation 34 Fig 22 Connections for system voltage Us and power contacts Up 35 Fig 23 Connection example with a CX52x0 36 Fig 24 UL label on CX52x0 37 Fig 25 Connection example for areas with special UL requirements 37 Fig 26 Windows 10 Identification of the Ethernet ...

Страница 78: ......

Страница 79: ...Beckhoff Automation GmbH Co KG Hülshorstweg 20 33415 Verl Germany Phone 49 5246 9630 info beckhoff com www beckhoff com More Information www beckhoff en CX5200 ...

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