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Configuration

CX51x0

59

Version: 1.9

7.5.5

Configuring EtherCAT cable redundancy.

The Embedded PC has two independent Ethernet interfaces, which can be used for EtherCAT cable
redundancy. Cable redundancy offers resilience for the cabling. Interruptions of the EtherCAT
communication due to broken wires or unplugged LAN cables are avoided.

Fig. 32: Smallest possible configuration for EtherCAT cable redundancy.

Interference at the individual terminals is not intercepted by the cable redundancy.

Table 28: Cable redundancy, hardware for sample configuration.

Type

Description

CX51x0 Embedded PC

Is the EtherCAT master in the example.

Bus Coupler EK1110

EtherCAT extension can be used to extend an EtherCAT
segment by up to 100 m.

EK1100 Bus Coupler

The Bus Coupler relays the EtherCAT signal to connected
EtherCAT Terminals.

EtherCAT Terminals

Any number of EtherCAT Terminals can be connected to
the CX51x0 Embedded PC and the Bus Coupler.

Requirements:

• For TwinCAT 2 you have to install and license the supplement TS622x | TwinCAT EtherCAT

Redundancy on the Embedded PC:

http://www.beckhoff.de/forms/twincat3/warenkorb.aspx?lg=de&title=TS622x-EtherCAT-
Redundancy&version=1.0.2

• In TwinCAT 3 the supplement is already included and only has to be licensed.

• Hardware wired as EtherCAT ring (see Fig.: Smallest possible configuration for EtherCAT cable

redundancy) and added in TwinCAT.

All manuals and user guides at all-guides.com

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Содержание CX5120

Страница 1: ...Manual CX51x0 Embedded PC 1 9 2018 01 25 Version Date All manuals and user guides at all guides com a l l g u i d e s c o m...

Страница 2: ...All manuals and user guides at all guides com...

Страница 3: ...23 5 4 4 RS232 N030 24 5 4 5 RS422 RS485 N031 25 5 4 6 EtherCAT slave B110 27 5 4 7 PROFIBUS x310 28 5 4 8 CANopen x510 29 5 4 9 PROFINET RT x930 30 6 Commissioning 31 6 1 Assembly 31 6 1 1 Note the...

Страница 4: ...hardware watchdog 61 8 1 second UPS persistent data 63 8 1 BIOS settings 64 8 2 Windows write filter 66 8 3 FB_S_UPS_CX51x0 67 8 4 Mode and status of the function block 69 8 5 Checking the validity of...

Страница 5: ...s in this documentation Trademarks Beckhoff TwinCAT EtherCAT Safety over EtherCAT TwinSAFE XFC and XTS are registered trademarks of and licensed by Beckhoff Automation GmbH Other designations used in...

Страница 6: ...this warning Hazard with medium risk of death or serious injury CAUTION Personal injuries Note this warning Hazard with a low degree of risk which could lead to minor or moderate injury Symbols that...

Страница 7: ...ate vicinity of the device throughout its entire service life Ensure that personnel have access to the documentation at all times Pass on the documentation to subsequent users and in addition ensure t...

Страница 8: ...al data must be adhered to Potentially explosive atmospheres Device modification CX2900 0107 is mandatory for operation of the Embedded PC in potentially explosive atmospheres zone 2 22 The device mod...

Страница 9: ...slipping out Only use RJ45 connectors with an intact latch Use cable ties to secure the USB plug connectors and RJ45 connectors to the retainer brackets The CXxxxx N020 optional interface audio interf...

Страница 10: ...horized circle of persons Change the default passwords to reduce the risk of unauthorized access Regularly change the passwords Install the devices behind a firewall Apply the IT security precautions...

Страница 11: ...and impacts During transport the Embedded PC must be protected from mechanical stress and use the original packaging Table 1 Dimensions and weight of the individual modules CX5120 CX5130 CX5140 Dimen...

Страница 12: ...cket 9 pin CX51x0 B110 EtherCAT slave EtherCAT IN and OUT 2 x RJ45 CX51x0 M310 PROFIBUS master D sub socket 9 pin CX51x0 B310 PROFIBUS slave D sub socket 9 pin CX51x0 M510 CANopen master D sub connect...

Страница 13: ...for time and date 7 Diagnostic LEDs 73 Diagnostic LEDs for power supply TwinCAT and the optional interface 8 USB interfaces 18 X100 X101 X102 X103 Interfaces for peripherals such as mouse keyboard or...

Страница 14: ...r supply unit 24 V DC 4 A max 3 MAC addresses of the integrated Ethernet ports By default the host name is formed from CX plus the last 3 bytes of the MAC address Example the host name CX aabbcc is fo...

Страница 15: ...n terprise 64 Bit no Twin CAT Twin CAT 2 PLC Runtime Twin CAT 2 NC PTP Runtime Twin CAT 2 NC I Runtime Twin CAT 3 XAR CX51x0 0100 X X CX51x0 0110 X1 X CX51x0 0111 X1 X CX51x0 0112 X1 X CX51x0 0113 X1...

Страница 16: ...The processors use the Intel HD Graphics core For details on the CPUs please refer to Intel The memory is connected directly to the CPU The Embedded PCs are available in two memory configurations 2GB...

Страница 17: ...ndard can be connected to and operated at these interfaces A VGA monitor can be connected to the DVI I interface with an adapter Intel i210 Gigabit Ethernet controllers are used as network controllers...

Страница 18: ...s and other input or data storage devices Fig 5 USB interface pin numbering Note the power consumption of the individual devices Each interface is limited to 500 mA The USB interface is of type A and...

Страница 19: ...speeds of 10 100 1000 Mbit The LEDs on the left of the interfaces indicate the connection status The upper LED LINK ACT indicates whether the interface is connected to a network If this is the case th...

Страница 20: ...ected 12 not connected 20 not connected 5 not connected 13 not connected 21 not connected 6 DDC Clock 14 5V Power 22 TMDS Clock Shield 7 DDC Data 15 Ground 5V Analog H V Sync 23 TMDS Clock 8 Analog Ve...

Страница 21: ...TMDS Data 0 2 TMDS Data 2 10 TMDS Data 1 18 TMDS Data 0 3 TMDS Data 2 4 Shield 11 TMDS Data 1 3 Shield 19 TMDS Data 0 5 Shield 4 not connected 12 not connected 20 not connected 5 not connected 13 not...

Страница 22: ...DisplayPort to the Embedded PC Table 13 DisplayPort pin assignment Pin Assignment Pin Assignment 1 LVDS lane 0 2 Ground 3 LVDS lane 0 4 LVDS lane 1 5 Ground 6 LVDS lane 1 7 LVDS lane 2 8 Ground 9 LVD...

Страница 23: ...e as standard using stereo outputs inputs and a single channel input for the microphone The inputs should be connected as indicated Line In Line Out jack plugs The left channel is transferred via the...

Страница 24: ...Receive Data 3 TxD Signal out Transmit Data 4 DTR Signal out Data Terminal Ready 5 GND Ground Ground 6 DSR Signal in Dataset Ready 7 RTS Signal out Request to Send 8 CTS Signal in Clear to Send 9 RI S...

Страница 25: ...able 18 Default setting RS485 without echo with end point terminated Function Status Echo on off Echo off on Auto send on on Always send on off Auto receive on on Always receive on off Term on on Term...

Страница 26: ...mmBreak ClearCommBreak EscapeCommFunction no support for parameters SETBREAK and CLR BREAK IOCTL_SERIAL_XOFF_COUNTER IOCTL_SERIAL_LSRMST_INSERT IOCTL_SERIAL_SET_BREAK_ON IOCTL_SERIAL_SET_BREAK_OFF All...

Страница 27: ...ys the signal to other EtherCAT slave devices Fig 17 EtherCAT slave LAN interface pin numbering Table 19 EtherCAT slave interface X300 pin assignment PIN Signal Description 1 TD Transmit 2 TD Transmit...

Страница 28: ...bus line is connected via a 9 pin D sub with the following pin assignment Table 20 PROFIBUS interface X310 pin assignment Pin Assignment 1 Shielding 2 not used 3 RxD TxD P 4 not used 5 GND 6 5 VDC 7 n...

Страница 29: ...ent 1 not used 2 CAN low CAN 3 CAN ground internally connected to pin 6 4 not used 5 Shield 6 CAN ground internally connected to pin 3 7 CAN high CAN 8 not used 9 not used For the optional CANopen int...

Страница 30: ...FINET RT interface X300 Fig 21 PROFINET RT LAN interface pin numbering Table 23 PROFINET RT interface pin assignment PIN Signal Description 1 TD Transmit 2 TD Transmit 3 RD Receive 4 connected reserve...

Страница 31: ...fins in order to determine the ambient temperature correctly Adhere to the minimum distances of 30 mm above and below the Embedded PCs Additional electrical equipment affects the heat generation in t...

Страница 32: ...Commissioning CX51x0 32 Version 1 9 Incorrect installation positions Fig 23 CX51x0 Embedded PC invalid installation positions All manuals and user guides at all guides com...

Страница 33: ...edded PC on the mounting rail as follows 1 Unlock the latches at the top and bottom 2 Place the Embedded PC at the front of the mounting rail Slightly press the Embedded PC onto the mounting rail unti...

Страница 34: ...The eject mechanism is based on the push push principle The installation and removal of a MicroSD card is described below Requirements The Embedded PC must be switched off The MicroSD card may only be...

Страница 35: ...ased number of write cycles and an extended temperature range 85 C The eject mechanism is based on the push push principle The installation and removal of CFast cards is described below Requirements T...

Страница 36: ...ree structure the EtherCAT Terminal is displayed without process image and the value in column E bus mA does not change compared to the preceding EtherCAT Terminal Fig 24 Identifying a passive EtherCA...

Страница 37: ...EN 60204 1 2006 PELV Protective Extra Low Voltage The PE and 0 V conductors of the voltage source for a basic CPU module must be on the same potential connected in the control cabinet Standard EN 6020...

Страница 38: ...h a screwdriver or a rod into the square opening above the terminal 2 The wire can now be inserted into the round terminal opening without any force 3 The terminal closes automatically when the pressu...

Страница 39: ...upply unit The Embedded PC starts automatically when the external power supply is switched on The pre installed operating system is started and all connected extension system and fieldbus modules are...

Страница 40: ...s follows 1 Open the Beckhoff CX configuration tool under Start Control Panel CX Configuration The Beckhoff CX configuration tool window opens 2 Click on the Miscellaneous tab 3 Tick the Enable Audio...

Страница 41: ...net interface X001 Fig 27 Windows 7 Identification of the Ethernet interfaces X000 X001 in the Network and Sharing Center Device Manager In the Device Manager the Ethernet interfaces X000 X001 of the...

Страница 42: ...he original Intel driver can be downloaded from https downloadcenter intel com Install the original Intel driver Note that this will delete the real time capable driver from Beckhoff Check whether the...

Страница 43: ...quirements The original Intel driver can be downloaded from https downloadcenter intel com Install the original Intel driver for the Network Interface Card Note that this will delete the real time cap...

Страница 44: ...elect the option Adapter Fault Tolerance 6 Click on Next to complete the installation You have successful set NIC Teaming for your Ethernet interfaces Further settings can be specified or changed unde...

Страница 45: ...inCAT 2 standard installation under C TwinCAT Io TcRteInstall exe And in a TwinCAT 3 standard installation under C TwinCAT 3 1 System TcRteInstall exe Proceed as follows 1 Double click the TcRteInstal...

Страница 46: ...terface X001 Fig 29 Windows 10 Identification of the Ethernet interfaces X000 X001 in the Network and Sharing Center Device Manager In the Device Manager the Ethernet interfaces X000 X001 of the CX20x...

Страница 47: ...he original Intel driver can be downloaded from https downloadcenter intel com Install the original Intel driver Note that this will delete the real time capable driver from Beckhoff Check whether the...

Страница 48: ...quirements The original Intel driver can be downloaded from https downloadcenter intel com Install the original Intel driver for the Network Interface Card Note that this will delete the real time cap...

Страница 49: ...elect the option Adapter Fault Tolerance 6 Click on Next to complete the installation You have successful set NIC Teaming for your Ethernet interfaces Further settings can be specified or changed unde...

Страница 50: ...inCAT 2 standard installation under C TwinCAT Io TcRteInstall exe And in a TwinCAT 3 standard installation under C TwinCAT 3 1 System TcRteInstall exe Proceed as follows 1 Double click the TcRteInstal...

Страница 51: ...the Beckhoff Device Manager on delivery Operating system Access data Windows Embedded Standard 7 P Windows 10 IoT Enterprise LTSB User name Administrator Password 1 Windows Embedded Compact 7 User nam...

Страница 52: ...s or the host name of the Embedded PC must be known Enable the remote display as follows 1 Enter the IP address or the host name of the Embedded PC in a web browser on the host PC Example with IP addr...

Страница 53: ...EtherCAT Terminals left or Bus Terminals right The configuration in the tree view differs depending on whether EtherCAT Terminals or Bus Terminals are connected to the Embedded PC Table 27 Legend for...

Страница 54: ...devices in this way and project planning subsequently carried out Prerequisites for this step TwinCAT 3 must be in Config mode IP address or host name of the device Search for the devices as follows 1...

Страница 55: ...The new device is displayed in the Choose Target System window 7 Select the device you want to specify as target system and click OK You have successfully searched for a device in TwinCAT and inserted...

Страница 56: ...h OK Only devices that are actual available are offered for selection For Embedded PCs with connected Bus Terminals K bus a Bus Coupler device CX BK is displayed For EtherCAT Terminals E bus the Ether...

Страница 57: ...s described below Prerequisites for this step A scanned and selected target system The description applies to TwinCAT2 from TC2 11 2248 and TwinCAT 3 from TC3 1 4018 Configure the CX51x0 N03x as follo...

Страница 58: ...ut and cannot be selected The option PCI PCIe device can be re enabled as follows 6 Click on Search The window Device Found At appears 7 Click on the COM port then on OK The option PCI PCIe device is...

Страница 59: ...aster in the example Bus Coupler EK1110 EtherCAT extension can be used to extend an EtherCAT segment by up to 100 m EK1100 Bus Coupler The Bus Coupler relays the EtherCAT signal to connected EtherCAT...

Страница 60: ...follows 1 In the tree view click on the EtherCAT master 2 Click on the EtherCAT tab then Advanced Settings 3 Click on Redundancy in the tree structure on the left 4 Click on the option Second adapter...

Страница 61: ...is interrupted the EtherCAT Terminals connected to the EK1100 Bus Coupler show no fault If the cable connection is interrupted without cable redundancy at the same location the terminals show a fault...

Страница 62: ...0 A previously created PLC project in TwinCAT Locating the function block in TwinCAT 1 Double click on Tc2_System in the tree view under PLC PLC project References The Library Manager appears 2 Under...

Страница 63: ...File name TwinCAT 2 C TwinCAT Boot TCPLC_T_x wbp TCPLC_T_x wb Backup The x in the file name stands for the number of the runtime system TwinCAT 3 C TwinCAT 3 1 Boot Port_85x bootdata Port_85x bootdata...

Страница 64: ...1 00 77 Mainboard serial no 120003414250178 Mainboard Prod date Week Year 44 14 Mainboard BootCount 4711 Mainboard operation time 1224min 20h Voltage Min Max 5 00V 5 20V Temperature Min Max 15 C 63 C...

Страница 65: ...ercent n Cap n 0 100 describes the UPS capacity Powerfail Counter Number of power failures Integration into a PLC TwinCAT offers special function blocks for integrating the S UPS into a PLC program Th...

Страница 66: ...he Boot directory is already entered in this list Check the configuration of the FBWF if you have made changes to the exception list Fig 33 FBWF exception list under TwinCAT 2 left and TwinCAT 3 The p...

Страница 67: ...espective of whether data were saved or quick shutdown was performed the 1 second UPS switches off the mainboard after discharging of the capacitors even if the voltage has returned in the meantime No...

Страница 68: ...the maximum holding time of the UPS since the UPS switches off even when the voltage returns VAR_OUTPUT VAR_OUTPUT bPowerFailDetect BOOL TRUE while powerfailure is detected eState E_S_UPS_State curren...

Страница 69: ...rOK in all modes Power supply is OK eSUPS_PowerFailure in all modes Power supply is faulty only shown for one PLC cycle eSUPS_WritePersistentData in mode eSUPS_WrPersistData_Shutdown Writing of persis...

Страница 70: ...e of the retain data Bit number Description 0 RETAIN variables LOADED without error 1 RETAIN variables INVALID the back up copy was loaded since no valid data was present 2 RETAIN variables REQUESTED...

Страница 71: ...L_MACHINE SOFTWARE Beckhoff TwinCAT Plc ClearInvalidRetainData dword 00000000 ClearInvalidPersistentData dword 00000000 the value of ClearInvalidRetainData or of ClearInvalidPersistentData must be set...

Страница 72: ...omplete download Flags Reserved for future use AdsPort ADS port of PLC application BootDataLoaded PERSISTENT variables LOADED without error OldBootData PERSISTENT variables INVALID the back up copy wa...

Страница 73: ...started and runs without errors The colors red and yellow light up for one second TC TwinCAT status LED TwinCAT is in Run mode green TwinCAT is in Stop mode red TwinCAT is in Config mode blue HDD Rea...

Страница 74: ...running K BUS ERR Diagnostic K bus The red LED flashes to indicate an error The red LED blinks with two different frequencies The frequency and number of the flashes can be used to determine the erro...

Страница 75: ...nal 9010 is connected n Break behind Bus Terminal n Check whether Bus Terminal n 1 after the power supply unit is connected correctly replace if necessary 5 pulses n K bus error in register communicat...

Страница 76: ...sk time of less than 50 ms The K bus update time typically lies between one and five ms Table 32 Description of the State variable values Bit Description Bit 0 K bus error Bit 1 Terminal configuration...

Страница 77: ...A LED flashes during data transfer Display LED Meaning Us 24 V Power supply for basic CPU module The LED lights green if the power supply is correct Up 24 V Power supply for terminal bus The LED ligh...

Страница 78: ...are or in parts of the plant outside the Embedded PC Call the manufacturer of the machine or the software SD card access error Faulty SD card faulty card slot Use a different SD card to check the card...

Страница 79: ...uous load Diameter Height Weight CR2032 3 0 V 225 mAh 0 20 mA 20 0 mm 3 20 mm 3 1 g The battery compartment is below the front flap The battery stores the time and date The time and date are reset if...

Страница 80: ...the power supply Only then can you remove all the cables Also remove all cables from the first terminal after the power supply terminal Requirements Exit the software and shut down the Embedded PC Sw...

Страница 81: ...Release the DIN rail mounting by pushing the latches outwards with a screwdriver 2 Pull the orange strap on the power supply terminal and gently remove the device from the DIN rail You have removed th...

Страница 82: ...tem interfaces Dielectric strength 500 V supply internal electronics Operating system Microsoft Windows Embedded Compact 7 Microsoft Windows Embedded Standard 7 P Microsoft Windows 10 IoT Enterprise L...

Страница 83: ...essor graphics Intel HD Graphics Intel HD Graphics Intel HD Graphics Graphic memory 256 MB shared memory Base clock frequency 400 MHz 542 MHz 542 MHz max burst frequency 400 MHz 792 MHz 792 MHz Shader...

Страница 84: ...uest Table 42 MicroSD cards Order number Description CX1900 0122 512 MByte microSD card CX1900 0124 1 GByte microSD card CX1900 0126 2 GByte microSD card CX1900 0128 4 GByte microSD card CX1900 0130 8...

Страница 85: ...re designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energ...

Страница 86: ...eckhoff Automation GmbH Co KG Huelshorstweg 20 33415 Verl Germany Phone 49 0 5246 963 0 Fax 49 0 5246 963 198 e mail info beckhoff com Beckhoff Support Support offers you comprehensive technical assis...

Страница 87: ...assignment 27 Table 20 PROFIBUS interface X310 pin assignment 28 Table 21 Wire colors of the PROFIBUS line 28 Table 22 CANopen interface X510 pin assignment 29 Table 23 PROFINET RT interface pin assig...

Страница 88: ...22 CX51x0 Embedded PC permitted installation position 31 Fig 23 CX51x0 Embedded PC invalid installation positions 32 Fig 24 Identifying a passive EtherCAT Terminal in TwinCAT 36 Fig 25 Passive EtherC...

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