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10 January 2018

#1050312D 2013-17 Dodge FlowMax Lift Pump Kit

(I-00424)

- 1 -

BD Engine Brake Inc.

Plant Address: 33541 MacLure Rd. Abbotsford, BC, Canada V2S 7W2

U.S. Shipping Address: 88-446 Harrison St, Sumas, WA 98295 U.S. Mailing Address: P.O. Box 231, Sumas, WA 98295

Phone: 604-853-6096 | Fax: 604-853-8749 | Internet: www.bd-power.com

2013-17 RAM Lift Pump Kit

Installation Instructions

P/N#

1050312D

PLEASE READ ALL INSTRUCTIONS CAREFULLY BEFORE INSTALLATION

DOWNLOAD ENHANCED

INSTALL MANUALS AT

dieselperformance.com

Содержание 1050312D

Страница 1: ...2 U S Shipping Address 88 446 Harrison St Sumas WA 98295 U S Mailing Address P O Box 231 Sumas WA 98295 Phone 604 853 6096 Fax 604 853 8749 Internet www bd power com 2013 17 RAM Lift Pump Kit Installa...

Страница 2: ...www bd power com Kit Contents 1500365 P1 1500331 FlowMax Lift Pump V3 FlowMax Wiring Harness 2013 2016 Dodge Qty 1 Qty 1 1500419 1500418 1604053 1330175 3 8 Quick Connect Female 3 8 Quick Connect Mal...

Страница 3: ...ns engine have a stock in tank fuel pump capable of delivering enough fuel to support stock horsepower and mild engine modifications For higher horsepower more fuel supply is required and a high flow...

Страница 4: ...er offers 1050345 High Flow Draw Straw Kit This kit bypasses the stock fuel tank suction connection to provide higher flow The kit has a new top mount bulkhead fitting with an extra large diameter con...

Страница 5: ...onnect tool Optional Tools Tape Measure Drill and 1 8 and 21 64 Bits Pliers 90 degree pick tool Installation Disconnect both vehicle batteries for safety Raise the vehicle on a hoist or support the ve...

Страница 6: ...lamp and the clamp on the vent tube Slide the rubber hoses off the rigid filler neck Locate the small fuel tank vent tube which runs directly above the large filler neck Follow this up the filler neck...

Страница 7: ...ww bd power com Unplug the fuel pump module gray electrical connector Disconnect the two fuel line quick connect fittings from the top of the fuel pump module Slowly lower the tank being careful to en...

Страница 8: ...around the ring to move it evenly to make removal easier Lift the fuel pump module out of the fuel tank being careful not to damage the fuel float arm or sender unit Pour excess fuel from the bowl bac...

Страница 9: ...notch in the bottom to ensure that if it contacts the bottom of the fuel basket it won t stop the flow of fuel Use a wire tie to hold the fuel hose in the basket by gently tying it to the original fu...

Страница 10: ...ear the top of the firewall at the driver s side Zip tie it to the existing engine bay wiring there Alternatively you may use a self tapping screw to secure the relay socket Unclip the windshield wash...

Страница 11: ...ump The two pin gray plug will connect to the FlowMax fuel pump in a later step Leave this wire for now NOTE Picture illustrates FlowMax pump which is not yet installed Route the longest section of ha...

Страница 12: ...ee bottom of instructions for optional frame mounting or continue reading for normal installation method Strap Mount vs Direct Frame Mount Insert the three vibration isolators 1500356 into the pump br...

Страница 13: ...so that the threaded stud end is on the top to make tightening easier Position the fuel pump bracket under the band straps Start the nuts by hand and tighten the band straps until the bracket is snug...

Страница 14: ...mps are both holding the black section of the pump body then tighten Recommended max torque 72 in lb NOTE Clamping the pump too high or too low may put strain on the motor and cause shaft misalignment...

Страница 15: ...ail near the transmission bell housing Position a drain pan below to catch any spills Remove the metal retainer clip from the larger of the two lines 3 8 diameter This is the line that feeds the fuel...

Страница 16: ...295 Phone 604 853 6096 Fax 604 853 8749 Internet www bd power com Install a section of the supplied protective loom 1330175 over the hose This will help protect it from abrasion Now install the hose a...

Страница 17: ...rom the filter as this is where the FlowMax pump will draw fuel from This is the fitting towards the front of the truck Pull out the red locking using a pick or similar tool Push in the release button...

Страница 18: ...hose crosses the frame rail as shown in the following pictures Support the hose with the two supplied P clamps 1462115 and install these to the two small studs on the bottom of the cab using M6 washer...

Страница 19: ...to the wiring harness that was installed earlier Use a wire tie to hold the harness to the ground strap wire on the frame All of the fuel line routing should be complete Check the lines are adequately...

Страница 20: ...p and bracket in place to ensure ample clearance Then use the fuel pump bracket as a template and mark the locations to be drilled Mark holes with center punch Drill pilot holes to 1 8 Drill main hole...

Страница 21: ...Shipping Address 88 446 Harrison St Sumas WA 98295 U S Mailing Address P O Box 231 Sumas WA 98295 Phone 604 853 6096 Fax 604 853 8749 Internet www bd power com Fuel Line Routing OUT IN 1500418 160405...

Страница 22: ...Internet www bd power com Wiring Harness OUT IN CONNECTS TO GROUND OE FUEL PUMP MODULE RELAY F R A M E FRONT OF VEHICLE FUEL TANK OE WIRING FLOWMAX FUEL PUMP RELAY 87 FUEL PUMP RED 85 PUMP TRIGGER LT...

Страница 23: ...Rd Abbotsford BC Canada V2S 7W2 U S Shipping Address 88 446 Harrison St Sumas WA 98295 U S Mailing Address P O Box 231 Sumas WA 98295 Phone 604 853 6096 Fax 604 853 8749 Internet www bd power com Flo...

Страница 24: ...following the vehicles factory service manual Check for restrictions in fuel system before or after pump Remove pump from vehicle Insert hoses from pump inlet and outlet into a fuel can to check flow...

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