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GRL 1110

1900-0560

OPERATION AND PARTS MANUAL

ISSUED FEBRUARY 2020

CUSTOMER NAME:

____________________

SERIAL NUMBER:

____________________

1900-0560 Revision No. 003

LICENSED UNDER ONE OR MORE OF

THE FOLLOWING U.S. AND CANADIAN PATENTS:

5,503,512

4,773,812

1,327,765

5,447,405

1,335,648

5,308,211

5,333,984

5,826,485

© 20

Bayne Premium Lift Systems

Содержание Thinline GRL 1110

Страница 1: ...MER NAME ____________________ SERIAL NUMBER ____________________ 1900 0560 Revision No 003 LICENSED UNDER ONE OR MORE OF THE FOLLOWING U S AND CANADIAN PATENTS 5 503 512 4 773 812 1 327 765 5 447 405...

Страница 2: ...the use of tools or blocking devices specially designed for the purpose Special tools should be used when and as recommended It is important to note that some warnings against the use of specific met...

Страница 3: ...t 21 Appendix A Assembly Drawings and Part Numbers 22 1900 0560 GRL 1110 Lifter Assembly 25 4800 0272 GRL Faceplate Weldment 26 4800 0277 GRL Clamp Arm Link Weldment 27 4800 0060 GRL Clamp Arm Assembl...

Страница 4: ...INTENTIONALLY LEFT BLANK GRL 1110...

Страница 6: ...ck from the back of the mainframe to the front of the lifter depending on the types of arms used D The faceplate is normally at 45 degrees in the dump position and extends 10 to 12 from the back of th...

Страница 7: ...e Machine Works Inc for fast response to customer request J Two 2 year limited warranty from date of delivery on all units and models when properly maintained and operated within the recommended cycle...

Страница 8: ...fer to the installation instructions included in the Tap In Kit manual for more detailed information A Mounting lifter s on the truck 1 The truck should be emptied and cleaned before any installation...

Страница 9: ...lve 2 Connect the hose from the DOWN port of the rotary actuator to the D port of the hand valve 3 Connect the hose from the C port of the GRL control valve to the A port of the hand valve 4 Connect t...

Страница 10: ...wise 1 4 turn If the lifter is loosing grip on the waste container turn the adjustment screw clockwise 1 4 turn 3 Repeat clamping and dumping the container making necessary adjustments to the pressure...

Страница 11: ...The clamp arms are engaged around the cart 3 ACTUATOR DUMP The rotary actuator is cycled to dump the contents of the cart 4 ACTUATOR REVERSE The rotary actuator is reversed returning the cart to the g...

Страница 12: ...lic component failure is contamination of the hydraulic fluid water chips dirt etc The Bayne THINLINE Lift System comes clean from the factory If removed be sure the hoses cylinder and fittings are cl...

Страница 13: ...e values given apply to clean dry threads only Follow these directions closely when repairing the Rotary Actuator 1 Install the piston seal load ring 13 Figure C 1 in the small groove on the head of t...

Страница 14: ...nner races 10 on the pinion shaft radius end first as shown in Figure C 3 until the races seat against the gear teeth After the races seat against the gear teeth twist the races on the pinion 360 to s...

Страница 15: ...body Simultaneously slide the racks into the bores so that the racks mesh with the pinion in the same position Rotate the pinion shaft to engage the racks into the pinion Figure C 5 6 Check the positi...

Страница 16: ...threaded end into the actuator body Hand tighten only at this time the torque needed will be applied later in the procedure 9 Place the tube cap 4 Figure C 13 on the table Coat the sides of the two b...

Страница 17: ...p as shown in Figure C 13 Attach the rack cap to the actuator body using the socket head bolts 22 Figure C 13 and lock washers 26 Torque the bolts to 90 ft lb in the sequence shown in Figure C 10 Figu...

Страница 18: ...respective grooves on the bearing cap mounting surface as shown in Figure C 11 17 Coat the bearing cap seal area and pinion seal area shown in Figure C 11 lightly with STP Oil Treatment Figure C 11 1...

Страница 19: ...tall the rack cap extension tube assembly 29 Figure C 13 between the 90 fitting in the rack cap and the 45 fitting in the tube mounting bracket as shown in Figure C 13 Tighten all connections 23 Insta...

Страница 21: ...uator assembly and is assembled into the rack cap Before starting the assembly of the Slowdown refer to the exploded parts drawing Figure D 4 and parts list to familiarize yourself with the individual...

Страница 22: ...on the o ring plug 9 with STP Oil Treatment Screw the o ring plug 9 into the plunger housing 1 on top of the spring 4 and tighten to 30 in lb torque Figure D 2 3 Coat the o rings on the plunger housi...

Страница 24: ...aulty truck hydraulic pump 4 Consult truck maintenance manual Lifter operates under recommended cycle time 1 Engine idle too high 1 Adjust engine idle 2 High hydraulic flow to lifter circuit 2 Check t...

Страница 25: ...GRL 1110 Issued August 2016 Revision No 003 Printed in U S A Copyright 2016 Bayne Premium Lift Systems Appendix A Assembly Drawings and Part Numbers 21 APPENDIX A ASSEMBLY DRAWINGS AND PART NUMBERS...

Страница 40: ...INTENTIONALLY LEFT BLANK 36 GRL 1110...

Страница 41: ...relief valve settings 4 F final operation and mounting 4 I installation instructions 4 instructions actuator assembly 9 slowdown assembly 9 L lower hook adjustment 7 M maintenance instructions 8 makin...

Страница 42: ...www baynethinline com Customer Care 800 535 2671 Bayne Premium Lift Systems 4301 Gault Avenue North Fort Payne AL 35967...

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