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6.
Remove Takeup Reel (Figure 1 item 112) by removing its set screw (item 111).
7.
Remove Preamp PC Board (item 6, page 10.30).
Use proper static handling procedures to do this
remove/ since static electricity can damage components on this board!
8.
Remove Split Clamp (Figure 1 item 105), Spur Gear (item 106) and Large Spur Gear (item 104).
9.
Place Drill Template Fixture onto the Right Side Wall of the Frame Assembly (see Figure 2). Line up
the bottom of the fixture with the bottom edge of the instrument Right Side Wall. Then line up the
front side of the fixture with the front edge of the instrument Right Side Wall.
See Figure 2: be sure
fixture is aligned with frame bottom and front before drilling holes!
Hold fixture in place and punch
four marks onto wall through fixture holes using the .250 Transfer Punch from the kit.
10.
Cover the Readhead (item 62, page 10.6), Storage Module (Figure 1 item 134), fiber optics and
Sample Handler-to-Atlas Connector by placing several clean rags over them.
11.
Using a power drill with a Number 3 (or 3mm) size Center Drill Bit, drill four starter holes as shown in
Figure 2.
12.
Using a power drill with a Letter H .266 inch (as close to 6.75mm as possible) size drill bit, complete
the drilling of the four holes in frame. Clean out and smooth the hole surfaces using a counter-sink
on the power drill or a file. Remove all aluminum filings from the unit.
13.
Install the Drive Shaft Assembly (Figure 4 item 2) onto unit where the Large Spur Gear was. Apply
Loctite 222 (or an equivalent non-permanent thread locking compound) to Timing Pulley set screw
threads (Figure 4 item 1) and install Timing Pulley onto the Drive Shaft Assembly (see Figure 4). Gap
Timing Pulley
0.020 inch (0.5mm)
away from the Frame. Re-install Spur Gear and Split Clamp.
Push and pull on Drive Shaft Assembly and rotate it to verify there is no interference between the
Split Clamp and Drive Shaft Assembly.
14.
Using a feeler gauge, verify a gap of
0.038 +/- .005 inch
(0.96mm +/- 0.13mm)
exists between the
Timing Pulley and the Bearing Holder in the Bolt-On Takeup Reel Assembly (see picture of this in
Figure 3).
15.
Place Spacer Plate (Figure 4 item 3) against the instrument's inside right wall (see Figure 5). Align
edge of plate with the front edge of the right wall frame as close as possible (see Figure 5). Place
Mounting Bracket (see Figure 3 item 13) on top of this Spacer Plate and attach both parts to the
frame using the four 1/4 inch diameter screws, lockwashers and washers in kit.
11-10
Содержание Clinitek Atlas
Страница 1: ...Clinitek Atlas Rack Sample Handler Service Manual Cover...
Страница 14: ...CHAPTER FOUR OPERATIONS PROCEDURES SUMMARY Figure 4 1 Main Menu Operation Block Diagram 4 1...
Страница 20: ...Figure 6 2 Cross Feed Assembly 6 3...
Страница 22: ...Figure 6 4 Power Module Figure 6 5 The Interconnect PC Board and R1 Relay 6 5...
Страница 24: ...Figure 6 6 The Card Cage Assembly 6 7...
Страница 26: ...Figure 6 8 The CPU PC Board Figure 6 9 The I O PC Board 6 9...
Страница 37: ...Figure 7 1 Service Mode Block Diagram 7 3...
Страница 39: ...Figure 7 2 Without Tube Run Routine and With Tube Run Routine 7 5...
Страница 41: ...Figure 7 3 Barcode Test 7 7...
Страница 44: ...Figure 7 4 Sensor Monitor Routine Figure 6 12 Locating Instrument Sensors repeated from page 6 12 7 9...
Страница 46: ...Figure 7 5 Output Test Figure 7 6 Display Test 7 11...
Страница 61: ...Figure 8 1 Adjusting the Cross Guide and the Return Parts Guide Figure 8 2 The Power Supply 8 2...
Страница 63: ...Figure 6 12 Locating Instrument Sensors repeated from page 6 12 Figure 8 3 Location of Instrument Sensors 8 4...
Страница 66: ...Figure 8 5 Adjusting Tube Sensor PH4 8 6...
Страница 72: ...CHAPTER NINE REPAIR REPLACEMENT 9 1...
Страница 73: ...Figure 9 1 Removing the Covers Part One Figure 9 2 Removing the Covers Part Two 9 2...
Страница 75: ...Figure 9 3 The Return Feed Assembly 9 4...
Страница 77: ...Figure 9 4 The Rack Feed Assemblies In Feed Out Feed 9 6...
Страница 79: ...Figure 9 4 The Rack Feed Assemblies In Feed Out Feed 9 8...
Страница 81: ...Figure 9 4 The Rack Feed Assemblies In Feed Out Feed 9 10...
Страница 83: ...Figure 9 5 The Main Chassis Assembly 9 12...
Страница 85: ...Setting the Timing Belt Deflection Figure 9 7 The Cross Feed Assembly 9 14...
Страница 87: ...Figure 9 8 Proper Installation of Wire Cables on Winding Drums 9 16...
Страница 89: ...Figure 9 10 Removing and Replacing the Transfer Plate 9 18...
Страница 91: ...CHAPTER TEN PARTS BREAKDOWN ILLUSTRATED ASSEMBLIES 10 1...
Страница 94: ...Figure 10 1 Stat Tube Holder Assembly 10 4...
Страница 96: ...Figure 10 2 Stat Tube Holder Covers 10 6...
Страница 98: ...Figure 10 3 Return Feed Assembly 10 8...
Страница 101: ...Figure 10 4 Rack Feed In Feed Out Feed Assembly 10 10...
Страница 103: ...10 4 32 Cap Screw M4 x 18 4 10 4 33 Spring Washer 4 1 10 4 34 Plain Washer 4 4 10 11 a...
Страница 104: ...Figure 10 4 Rack Feed In Feed Out Feed Assembly 10 12...
Страница 106: ...Figure 10 5 Display Assembly 10 14...
Страница 108: ...Figure 10 6 Power Module Switch Box 10 16...
Страница 118: ...Figure 10 15 Main Chassis Assembly 10 26...
Страница 120: ...Figure 10 16 Cross Feed Assembly 10 28...
Страница 124: ...Figure 10 19 Main Chassis Unit Frames 10 32...
Страница 126: ...Figure 10 20 Frame Assembly 10 34...
Страница 132: ...Figure 10 25 Additional Parts Part 1 10 40...
Страница 134: ...Figure 10 26 Additional Parts Part 2 10 42...
Страница 136: ...Figure 10 27 Additional Parts Part 3 10 44...
Страница 138: ...Figure 10 28 Additional Parts Part 4 10 46...
Страница 140: ...Figure 10 29 Additional Parts Part 5 10 48...
Страница 142: ...Figure 10 30 Covers Part 1 10 50...
Страница 144: ...Figure 10 31 Covers Part 2 10 52...
Страница 154: ...11 6 a...
Страница 157: ...Figure 2 Installing Drill Fixture and Drilling Holes 11 9...
Страница 163: ...11 14 a...
Страница 168: ...Figure 3 Setting the Belt Tension 11 19...
Страница 170: ...Figure 4 Setting the JP1 Jumper on the Power Driver PC Board 11 21...
Страница 172: ...SCHEMATICS 12 2...
Страница 173: ...Figure 1 System Block Diagram 12 3...
Страница 174: ...Figure 2 AC DC Power Circuit 12 5...
Страница 175: ...Figure 3 Cables and Assembly Wiring Number 1 12 7...
Страница 176: ...Figure 4 Cables and Assembly Wiring Number 2 12 9...
Страница 177: ...Figure 5 Cables and Assembly Wiring Number 3 12 11...
Страница 178: ...Figure 6 Cables and Assembly Wiring Number 4 12 13...
Страница 179: ...Figure 7 Atlas Interconnect PC Board 12 15...
Страница 180: ...Figure 8 Cable Assemblies Number 1 12 17...
Страница 181: ...Figure 9 Cable Assemblies Number 2 12 19...
Страница 182: ...Figure 10 Cable Assemblies Number 3 12 21...
Страница 183: ...Figure 11 Driver PC Board 12 23...