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Assembly and installation

Operating Instructions CANsync-Master Option Module for BM4-O-PLC 

BM4-O-CAN-06

27

von 56

5

5.5.2

Requirements of electrical connection

To be able to comply with Standard EN 60 204-1 (Electrical Equipment of Machines), you 
must use the cables that are suggested in the standard. The connectors must not drop; 
otherwise, there is a risk of short-circuits or external voltages, etc.

h

Ensure EMC-appropriate laying of the connection cables.

5.5.3

Requirements of the connection cable

Baumüller has released the following cables for use:

m

CANsync communication cables BM4-CAN-K-31-xx, BM4-CAN-K-32-xx, BM4-CAN-
K-33-xx (see 

Z

List of all accessories 

– 

from page 47 onward)

m

Power supply cable with maximum cross-section of 0.5 mm

2

; for more information, re-

fer to 

Z

Technical Data 

– 

from page 53 onward.

5.5.4

Sequence of installation

h

Ensure that the b maXX unit is deenergized

h

Remove the front cover from the unit.

m

The CANsync-Master option module for b maXX PLC is in slot G,

 

see 

Z

Figure6

 

on page 23.

h

Connect the 8-pin RJ45 female connector on the CANsync-Master option module for 
b maXX PLC's front panel to the CANsync communication cable, for the connection as-
signment, see 

Z

Pin assignment of RJ45 female connector 

– 

on page 54.

h

Plug in a terminating resistor connector (see 

Z

Terminating resistor connector 

– 

on 

page 48) to the last node of the CANsync bus if the CANsync-Master is the start of the 
bus and the plug-in jumpers are fitted (see 

Z

Preparation 

– 

from page 22 onward).

h

Connect the 2-pin male connector on the front panel to a 24-V power supply, for the 
connection assignment, see 

Z

Pin assignment of 2-pin male connector 

– 

on page 54.

h

 Remount the cover on the unit.

h

Lay the connecting lines as stipulated in the control cabinet

This completes installation.

CAUTION

The following 

may occur

,

 

if you do not observe this caution information:

m

property damage.

Danger from: 

electrical voltage. 

If you are not able to ensure the plug-in module's

 

require-

ments of the electrical connection, the plug-in module can be damaged or destroyed.

Ensure that you comply with the connection values that are specified in the technical data and 
that the connections were made in accordance with the stipulations. 

Prevent short-circuits between inputs/outputs. In the case of a short-circuit between inputs/
outputs, the plug-in module can be destroyed. 

Содержание BM4-O-CAN-06

Страница 1: ...E 5 02056 01A Operating Instructions BM4 O CAN 06 CANsync Master Option Module for BM4 O PLC ...

Страница 2: ...e Operating Instructions to gether with the unit machine After selling the unit machine you must pass on this origi nal and all the copies that you made to the purchaser After disposing of the machine in any way you must destroy this original and all the copies that you made When you pass on these Operating Instructions all earlier revisions of the corresponding Operating Instructions are invalida...

Страница 3: ...0 90 90482 Nürnberg Please notify that with effect from 01 12 2004 Baumüller Nürnberg Electronic GmbH Co KG merged with Baumüller Nürnberg GmbH Your future business partner will be Baumüller Nürnberg GmbH Ostendstrasse 80 90 90482 Nürnberg Par la présente nous vous signalons qu en voie de la fusion la Baumüller Nürnberg Electronic GmbH Co KG a été intégrée à la Baumüller Nürnberg GmbH avec effet a...

Страница 4: ...Dokument Nr Document No 5 04058 01 Baumüller Nürnberg GmbH ...

Страница 5: ...sing of the packaging 16 3 4 Observe during transportation 16 4 Description of the CANsync Master option module 17 4 1 Structure 17 4 1 1 Slot for CANsync Master option module 18 4 2 Danger zones 18 4 3 Marking of the CANsync Master option module type code 19 5 Assembly and installation 21 5 1 General safety regulations 21 5 2 Requirements of the personnel carrying out work 22 5 3 Preparation 22 5...

Страница 6: ... regulations 43 12 2 Requirements of the personnel carrying out work 44 12 3 Disposal guide 44 12 4 Disposal locations official bodies 44 Anhang A Abbreviations 45 Anhang B Accessories 47 B 1 List of all accessories 47 B 1 1 Available CANsync communication cables 47 B 1 2 Terminating resistor connector 48 B 1 3 Power supply connector 48 Anhang C Declaration of Conformity Manufacturer Declaration 4...

Страница 7: ...1 First Steps 1 Check the shipment see ZPackaging and transportation from page 15 onward 2 Pass on all the documentation that was supplied with the plug in module to the appro priate departments in your company 3 Deploy suitable personnel for assembly and commissioning 4 Pass on these operating instructions to this personnel and ensure that they have read and understood the safety instructions and...

Страница 8: ...Terms Used Operating Instructions CANsync Master Option Module for BM4 O PLC BM4 O CAN 06 Document No 5 02056 01A Baumüller Nürnberg Electronic GmbH Co KG 6 von 56 1 2 ...

Страница 9: ...dividual cases This chapter contains only general protective measures We will go into concrete protective measures in subsequent chapters directly after information about the individual risk 2 1 Hazard information and instructions Hazards are always divided into three danger classifications Each danger classification is identified by one of the following words DANGER m Considerable damage to prope...

Страница 10: ...the rectangle represents the hazard The color of the border shows how severe the hazard is the darker the color the more severe the hazard is The icon in the circle represents an instruction Users must follow this instruction The circle is shown dashed since an instruction is not available as an icon for each hazard advisory The circle shows that there is a risk of damage to property The icon in t...

Страница 11: ... danger sign The following hazard information of this danger classification is used in this documentation For danger classification CAUTION we use the danger sign The following hazard information of this danger classification is used in this documentation DANGER The following will occur if you do not observe this danger information m serious personal injury m death Danger from electricity The haza...

Страница 12: ... m minor to medium personal injury Danger from sharp edges The hazard may be described in more detail here Here we describe what you can do to avoid the hazard CAUTION The following may occur if you do not observe this danger information m environmental pollution Danger from incorrect disposal The hazard may be described in more detail here Here we describe what you can do to avoid the hazard CAUT...

Страница 13: ...on below should give you an idea of what is meant by appropriate use of the plug in module The information below has no claim to being complete always observe all the information that is given in these operating instructions m You must only install the plug in module in series b maXX 4400 units m Configure the application such that the plug in module is always operating within its specifications m...

Страница 14: ...ices m with incorrectly mounted guards or without guards at all m with non functional safety devices and guards m outside the specified environmental operating conditions m You modified the plug in module without written permission from Baumüller Nürnberg Electronic GmbH Co KG m You ignored the maintenance instructions in the component descriptions m You incorrectly combined the plug in module wit...

Страница 15: ...ar with the Operating Instructions and act in accordance with them Commissioning and instruction must only be carried out by qualified personnel 2 8 Safety measures in normal operation h At the unit s place of installation observe the applicable safety regulations for the plant in which this unit is installed h Provide the unit with additional monitoring and protective equipment if the safety reg ...

Страница 16: ...binding customer information it is subject to ongoing further development and is updated on a continuous basis by our permanent change management system Warranty and liability claims against Baumüller Nürnberg Electronic GmbH Co KG are excluded this applies in particular if one or more of the causes listed in ZInappropriate Use from page 12 onward or below caused the fault m Disaster due to the in...

Страница 17: ...tend to mount it 3 2 Unpacking After receiving the plug in module while it is still packaged h Check whether there is visible damage to the packaging If there is h Complain to the delivery company Have your complaint confirmed in writing and con tact immediately your nearest Baumüller Nürnberg Electronic GmbH Co KG subsid iary CAUTION The following may occur if you do not observe this caution info...

Страница 18: ...ation h complain to your local Baumüller subsidiary if you find damage or if the delivery is not complete 3 3 Disposing of the packaging The packaging consists of cardboard and plastic h Observe local disposal regulations if you intend to dispose of the packaging 3 4 Observe during transportation The module was packaged at the manufacturer s plant for initial transportation If you have to transpor...

Страница 19: ... BM4 O PLC BM4 O CAN 06 4DESCRIPTION OF THE CANSYNC MASTER OPTION MODULE In this chapter we will describe the CANsync Master Option Module for BM4 O PLC op tion module and explain the type code on the plug in module 4 1 Structure Figure 1 BM4 O CAN 06 plug in module ...

Страница 20: ...2 CANsync Master option module slot G with BM4 O PLC option module in slot H 4 2 Danger zones The b maXX 4400 basic unit that is plugged into this module represents the greatest haz ard Observe all the safety instructions of the b maXX 4400 basic unit The illustration be low gives you an overview of the danger zones in the plug in module NOTE if you plug a plug in module into an unsuitable slot it...

Страница 21: ...anel and on the label The type code contains the plug in module s basic data On the basis of the type code you will be able to find more data in the chapter entitled Technical Data For a list of all the technical da ta refer to ZAppendix D Technical Data from page 53 onward NOTE This type code applies only to the CANsync Master option modules of series b maXX 4400 Other plug in modules have their ...

Страница 22: ...ng of the CANsync Master option module type code Operating Instructions CANsync Master Option Module for BM4 O PLC BM4 O CAN 06 Document No 5 02056 01A Baumüller Nürnberg Electronic GmbH Co KG 20 von 56 4 3 ...

Страница 23: ...installation consists of the following steps 1 Mount the plug in module 2 Connect the plug in module to the signal cables and the power supply 5 1 General safety regulations h Observe the information in chapters ZBasic Safety Instructions from page 7 onward h Observe all areas on the b maXX unit that could be dangerous when you are carrying out assembly The figure below gives you an overview of th...

Страница 24: ...at are necessary for working with the unit in clude for example m Trained or instructed in accordance with recognized safety standards in the care and use of appropriate safety equipment 5 3 Preparation h Consult the type code see D in ZFigure5 on page 22 to ensure that you have the correct plug in module Figure 5 CANsync Master for b maXX PLC h Determine the correct slot see ZFigure6 on page 23 D...

Страница 25: ...lave BM4 O CAN 05 CANsync Slave BM4 O PRO 01 Profibus Slave in preparation BM4 O CAN 03 CANopen Slave BM4 O PLC XX PLC BM4 O CAN 06 CANsync Master BM4 O PRO 02 Profibus Master in preparation BM4 O CAN 04 CANopen Master BM4 O IEI XX incremental counter module BM4 O MFM XX digital and analog I O module in preparation A X o B X o C o X X D X E X o F Controller section permanently installed G o X o o ...

Страница 26: ...ou remove plug in cards you must close the unit again using the cover DANGER The following will occur if you do not observe this danger information m serious personal injury m death Danger from electricity The unit and the vicinity of the control cabinet may carry dangerous voltages Before starting any work ensure that the unit and its vicinity are free of voltage Observe the relevant safety regul...

Страница 27: ... the right hand side 9 Keep pressing two fingers on the front panel until you feel the card engage in the end position inside the unit 10 Turn the spagnolet locks above and below this slot by 90 to the vertical position locked position 11 Remount the cover on the unit This completes assembly of the CANsync Master option module for b maXX PLC Con necting lines and commissioning is shown in the foll...

Страница 28: ...A Baumüller Nürnberg Electronic GmbH Co KG 26 von 56 5 5 5 5 Installation At installation you wire the CANsync Master option module for b maXX PLC 5 5 1 Connection diagram Figure 9 Connection diagram of CANsync Master option module for b maXX PLC NOTE If you are taking into account UL 508 C limit the current to 4 A ...

Страница 29: ...ster option module for b maXX PLC s front panel to the CANsync communication cable for the connection as signment see ZPin assignment of RJ45 female connector on page 54 h Plug in a terminating resistor connector see ZTerminating resistor connector on page 48 to the last node of the CANsync bus if the CANsync Master is the start of the bus and the plug in jumpers are fitted see ZPreparation from p...

Страница 30: ...Installation Operating Instructions CANsync Master Option Module for BM4 O PLC BM4 O CAN 06 Document No 5 02056 01A Baumüller Nürnberg Electronic GmbH Co KG 28 von 56 5 5 ...

Страница 31: ...ug in module has been assembled correctly 2 The plug in module has been installed correctly 3 All the safety equipment has been commissioned 4 The b maXX unit is ready for use 6 1 General safety regulations h Observe the ZBasic Safety Instructions from page 7 onward 6 2 Requirements of the personnel carrying out work Commissioning work must only be carried out by trained specialists who have under...

Страница 32: ...sages that may be present on the b maXX 4400 unit These er rors may be due to faulty assembly e g defective cables or faulty installation e g no power supply You must not continue with commissioning until you have eliminated the errors 6 4 Description and inspection of the controls and displays 6 4 1 Sample Configuration Figure 10 b maXX with CANsync Master in option slot G and PLC in option slot ...

Страница 33: ...e cause of the error refer to ZFinding and eliminating dis turbances from page 35 onward 6 4 2 2 Operation After initializing the CANsync Master option module an application program on the b maXX PLC can configure the option module Now the CANsync Master option module shows H1 ON to indicate that is waiting to be configured by the PLC In the case of the b maXX PLC option module we also refer to co...

Страница 34: ... the function 6 5 1 Activation m Read and observe the ZGeneral safety regulations from page 29 onward m You must have carried out correctly section Assembly and Installation m Switch on the b maXX 4400 basic unit 6 5 2 Testing the function After activation the LEDs flash one after the other as described in ZActivating and ini tializing on page 31 If a complete application is present LED H1 then sh...

Страница 35: ...e for BM4 O PLC BM4 O CAN 06 7OPERATION For a guide to operating the CANsync Master option module for b maXX PLC refer to the CANsync Master for b maXX Application Manual and to the b maXX PLC Application Manual as well as to the PROPROG wt II Programming Manual ...

Страница 36: ...Operating Instructions CANsync Master Option Module for BM4 O PLC BM4 O CAN 06 Document No 5 02056 01A Baumüller Nürnberg Electronic GmbH Co KG 34 von 56 ...

Страница 37: ...rements of the personnel carrying out work The personnel who work with the b maXX basic unit must have been instructed in oper ating the unit and be familiar with correctly operating it Responding to error displays and status conditions in particular requires special knowledge that operators must demon strate Below we will inform you about the various disturbances and the error messages that resul...

Страница 38: ...nd the module back to the manufacturer Two flashes then a pause No CANsync software on the CANsync Master option module Send the module back to the manufacturer Three flashes then a pause You need a newer version of the CANsync software on the CANsync Master option module Send the module back to the manufacturer Four flashes then a pause Hardware fault on the b maXX 4400 basic unit Send the unit b...

Страница 39: ...mply with the environmental operating conditions specified in ZAppendix D Technical Data from page 53 onward the CANsync Master option module for b maXX PLC is maintenance free If you find a defect in your CANsync Master option module or think that it is defective contact Baumüller Nürnberg Electronic GmbH Co KG ...

Страница 40: ...Operating Instructions CANsync Master Option Module for BM4 O PLC BM4 O CAN 06 Document No 5 02056 01A Baumüller Nürnberg Electronic GmbH Co KG 38 von 56 ...

Страница 41: ...tions CANsync Master Option Module for BM4 O PLC BM4 O CAN 06 10OVERHAUL You cannot overhaul a defective b CANsync Master option module for b maXX PLC con tact Baumüller Nürnberg Electronic GmbH Co KG to obtain a replacement unit ...

Страница 42: ...Operating Instructions CANsync Master Option Module for BM4 O PLC BM4 O CAN 06 Document No 5 02056 01A Baumüller Nürnberg Electronic GmbH Co KG 40 von 56 ...

Страница 43: ...ake available the following material before starting dismantling WARNING The following may occur if you do not observe this warning information m serious personal injury m death Danger from electricity The unit carries dangerous voltage and current and residual charges in the intermediate circuit Ensure that all the electrical connections have been deenergized and are secured against re starting W...

Страница 44: ...le 9 Now fit a cover or a new CANsync Master option module for b maXX PLC in the open slot the handle must be pointing toward the right hand side of the unit 10 Turn the spagnolet locks by 90 in the vertical position the locks are fastened 11 Remount the cover on the unit 12Close the switching cabinet 13Document in writing dismantling or replacing the CANsync Master option module You can now switc...

Страница 45: ...e you can cut your fingers or the palm of your hand You must only ever hold the CANsync Master option module by the handle on the front panel CAUTION The following may occur if you do not observe this danger information m environmental pollution Danger from incorrect disposal You must only carry out disposal in accordance with the safety regulations If necessary you must also comply with any local...

Страница 46: ... option module has already been correctly dismantled m All the necessary technical aids for dismantling are ready for use and are in perfect technical condition Sheet steel The front panel is made of galvanized sheet steel Dispose of the sheet steel in your local reusable ferrous metal system Electronic scrap You must dispose of the electronic scrap PCB that cannot be further dismantled as spe cia...

Страница 47: ... RAM Dual port RAM DIN Deutsches Institut für Normung e V German Standards Institute EMC Electromagnetic compatibility EN European standard EPROM Erasable Programmable Read Only Memory ESD Electrostatic sensitive devices I O Input Output ISO International Organization for Standardization LED Light Emitting Diode 16 Prefix for hexadecimal numbers RAM Random Access Memory RJ Registered Jack Western ...

Страница 48: ...Operating Instructions CANsync Master Option Module for BM4 O PLC BM4 O CAN 06 Document No 5 02056 01A Baumüller Nürnberg Electronic GmbH Co KG 46 von 56 A ...

Страница 49: ...nagement will be pleased to hear from you B 1 List of all accessories B 1 1 Available CANsync communication cables Line type BM4 CAN K 33 xx RJ male connector RJ male connector Line type BM4 CAN K 31 xx RJ male connector SUB D male connector Type Length m Article Number BM4 CAN K 33 0 5 0 5 353315 BM4 CAN K 33 01 1 346577 BM4 CAN K 33 02 2 353317 BM4 CAN K 33 03 3 353321 BM4 CAN K 33 04 4 353327 B...

Страница 50: ...B 1 3 Power supply connector Order designation Article number 2 pin plug in connector 312630 BM4 CAN K 31 04 4 353337 BM4 CAN K 31 05 5 351764 BM4 CAN K 31 10 10 353339 Type Length m Article Number BM4 CAN K 32 0 5 0 5 353330 BM4 CAN K 32 01 1 346572 BM4 CAN K 32 02 2 353331 BM4 CAN K 32 03 3 346573 BM4 CAN K 32 04 4 353332 BM4 CAN K 32 05 5 351765 BM4 CAN K 32 10 10 353333 Type Length m Article N...

Страница 51: ... which references are made in the directive C 2 What the CE symbol indicates a The CE marking symbolizes conformity to all the obligations incumbent on manufac turers for the product by virtue of the Community directives providing for its affixing b The CE marking affixed to industrial products symbolizes the fact that the natural or legal person having affixed or been responsible for the affixing...

Страница 52: ...irculation conforms to all the relevant fundamental safety and health requirements By issuing the Declaration of Conformity in this section the Baumüller Nürnberg Electronic GmbH Co KG declares that the equipment conforms to the relevant fundamental safety and health requirements resulting from the directives and standards which are listed in the Declaration of Conformity C 4 Definition of the ter...

Страница 53: ... well as manufactured in accordance with the above mentioned directive and the standards mentioned below under liability of Baumüller Nürnberg Electronic GmbH Co KG Ostendstr 80 90 D 90482 Nürnberg Berücksichtigte Normen standards complied with Nürnberg 16 05 2003 Dr Peter Kreisfeld i A Dr Peter Heidrich Geschäftsführer Entwicklungsleiter Head Division Head of development Seite 1 von 1 page 1 of 1...

Страница 54: ...s developed and constructed as well as manufactured in accordance with the above mentioned directive and the standards mentioned below under liability of Baumüller Nürnberg Electronic GmbH Co KG Ostendstr 80 90 D 90482 Nürnberg Berücksichtigte Normen standards complied with Die Inbetriebnahme der Maschine in die dieses Gerät eingebaut wird ist untersagt bis die Konformität der Maschine mit der obe...

Страница 55: ...mbH Co KG s CANsync Master D 1 Connection values Baud Rate 1 Mbps 500 kbps 250 kbps 125 kbps Physical layer ISO 11898 Potential separation Optocoupler DC DC converter Plug in connector RJ45 female connector Power supply 5 V internal 24 V external Current consumption 380 mA internal max 100 mA external Ambient conditions Same as b maXX 4400 basic unit Storage conditions Same as b maXX 4400 basic un...

Страница 56: ...signment of 2 pin male connector Supplied plug in connector Figure 12 Strip the 8 mm cable Pin No Assignment 1 CAN high CAN bus line is dominant high 2 CAN low CAN bus line is dominant low 3 GND CAN Signal Ground CAN 4 CAN SYNC SYNC signal negative 5 CAN SYNC SYNC signal positive 6 Reserved 7 GND CAN Signal Ground CAN 8 Reserved Pin No Assignment 1 24 V 2 M24V Max cable cross section Connection te...

Страница 57: ...lecrostatic discharge 15 24 Electrical connection 27 Error list 35 Error Messages 35 EU guidelines 49 F Finding disturbances 35 First Steps 5 Front panel 19 G Gripping piece 24 H Handle 42 I Initialization 31 Intermediate circuit 41 Introduction 5 L LED 30 Low Voltage Directive 49 M Maintenance 37 Manufacturer Declaration 49 52 O Option module 5 Option slot 30 Overhaul 39 P Packaging 15 Personnel ...

Страница 58: ...Nsync Master Option Module for BM4 O PLC BM4 O CAN 06 Document No 5 02056 01A Baumüller Nürnberg Electronic GmbH Co KG 56 von 56 Index Transportation 15 16 Type Code Plug in module 19 U Unpacking 15 W Warranty and Liability 14 ...

Страница 59: ......

Страница 60: ...us basis by our permanent change management system Note that all the data numbers information that are quoted are current values at the time of printing This information is not legally binding for dimensioning calculation and costing Before using the information listed in these Operating Instructions as the basis for your own calculations and or applications make sure that you have the latest most...

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