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Baumer CombiFlow PF75H, Руководство по эксплуатации

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No installation directly in front

of a pipe spout.

No installation on the suction

side of a pump.

No installation at the highest point of a piping system.

5.3  Installation

Personnel:

n

Qualified mechanic

Protective equipment:

n

Protective work clothing

n

Safety boots

DANGER!
Risk of injury when entering the operating space of

the super-ordinate machine and its moving parts

CAUTION!
Risk of injury due to improper assembly and instal-

lation

Assembly and installation

Installation 

12.08.2020

CombiFlow PF75H/S

36

Содержание CombiFlow PF75H

Страница 1: ...CombiFlow PF75H S Operation manual Read this manual prior to performing any task Translation of the original German document dated 29 5 2020 English ...

Страница 2: ...ranslation of the original operation manual Baumer 2020 Baumer Electric AG Hummelstrasse 17 CH 8501 Frauenfeld Telephone 49 777164741222 E mail mid de baumer com Internet www baumer com 12 08 2020 CombiFlow PF75H S 2 ...

Страница 3: ...tuation that occurs in relation to Baumer products n Hazards that arise from the product n Hazards that arise from handling the product n Hazards that arise due to contact between materials and the product In this case please include the following information if known n Affected product n Description of the hazardous situation n Sketches photos n Name and contact information in case of any queries...

Страница 4: ...s the current state of technology and our many years of experi ence and knowledge The manufacturer does not accept any liability for damage caused by the following n The operating manual was not followed n The system was not operated according to its intended use n Unqualified personnel were deployed n Unauthorized modifications were made n Unauthorized technical alterations were made The obligati...

Страница 5: ...tenance and resolving faults 23 2 15 Safety information for replacement parts 25 3 Layout and functional description 26 3 1 Structure 26 3 2 Functional description 27 3 3 Ports 28 3 4 Controller software and display 28 3 4 1 Control software BCP 29 3 4 2 Display 29 4 Transport and storage 30 4 1 Delivery 30 4 2 Transport inspection 30 4 3 Storage of packages 30 4 4 Disposing of packaging materials...

Страница 6: ...7 3 6 Inputs menu 87 7 3 7 Outputs menu 89 7 3 8 Communication menu 93 7 3 9 Display menu 94 7 3 10 Functions menu 95 7 3 11 Diagnostic menu 96 7 3 12 System menu 101 7 3 13 Process data menu 104 8 Maintenance 106 8 1 External cleaning 106 8 2 Cleaning of the display 106 8 3 Internal cleaning 106 8 4 Replacing the seals 106 9 Fault elimination 108 9 1 Alarms 108 9 2 Error messages 110 10 Disassemb...

Страница 7: ...1 General This operating manual is valid for the magnetic inductive flow sensor PF75S PF75H General 12 08 2020 CombiFlow PF75H S 7 ...

Страница 8: ...t in death or serious injuries if not avoided CAUTION This combination of symbols and signal words indicates a potentially dangerous situation that can result in minor or slight injuries if not avoided NOTICE This combination of symbols and signal words indicates a potentially dangerous situation that can result in material damage if not avoided ENVIRONMENT This combination of symbols and signal w...

Страница 9: ...labels are used to highlight instructions results lists references and other elements in this manual Marking Explanation Step by step handling instructions ð Results of steps References to sections of this manual and other applicable documents Lists without a specified order Enter Screen elements e g switch areas layout of function buttons Operating elements e g buttons switches Display Screen ele...

Страница 10: ...hat technical limitations are defined by the limitations of the weakest component of the system 2 3 Reasonably foreseeable misuse Misuse especially includes the following n Any use of the flow sensor beyond the intended use or any other improper use n Any use of the flow sensor by unqualified or incorrectly quali fied personnel n Use of the flow sensor together with accessories not approved by Bau...

Страница 11: ... system is secured against unintentional restart when the power supply is switched off and the main switch is secured with a lock If it is not possible to secure the main switch from being switched on with a lock the mains plug must be removed from the socket and secured 2 7 Responsibility of the owner The owner is the person who operates or owns the sensor PF75 or who has assumed the decisive eco...

Страница 12: ...ndling the PF75 have read and understood this manual Furthermore he must also train the personnel and inform them about the dangers at regular intervals This training must be documented n The operating company must provide personnel with the nec essary protective equipment and instruct them of their obliga tion to wear the necessary protective equipment Furthermore the operating company is respons...

Страница 13: ...bjected to a strong electro magnetic field that generates a fault beyond the industry standard measure n The operating company s desired installation position for the sensor PF75 in the higher level machine could differ from the Baumer assumed installation conditions Example The operator may not be able to use the sensor without risk because of a conveying element in the higher level machine n The...

Страница 14: ...igned that as far as humanly possible accidents can be precluded if n All safety devices are active n There is compliance with all safety regulations n All specified maintenance and repair work is carried out Despite all these measures accidents cannot be excluded in prac tice An accident is never planned The cause is mostly misconduct foolhardiness overconfidence or hectic pace of the individuals...

Страница 15: ...omiting In any case see a doctor as soon as possible Have even what appear to be minor injuries examined and treated by specialists Apparently insignificant injuries where liquids such as adhesives hydraulic or lubricating oils emulsions or other chemical substances could have entered the wound can lead to severe consequential damages They can cause life threatening circulatory disorders infection...

Страница 16: ...afety clearance at least 5m in the case of high voltage n Switch off the electrical circuit n Secure it against being switched on again n Have a qualified electrician determine voltage free status n Have energized parts nearby covered or isolated by a qualified electrician n Assistance only in consultation with a qualified electrician 2 10 Personnel requirements WARNING Risk of injury if personnel...

Страница 17: ...if this is indicated in this manual and the owner has explicitly entrusted the operator with the task Qualified electrician Due to his technical training knowledge and experience as well as his understanding of the relevant standards and regulations a qualified electrician is able to carry out work on electrical systems and identify and avoid possible hazards independently A qualified electrician ...

Страница 18: ...following minimum content must be cre ated n Date of training n Name of trainee n Training content n Name of trainer n Signatures of the trainee and trainer 2 11 Personal protective equipment Personal protective equipment serves to protect people from impairments to health and safety during work During different types of work on and with the PF75 personnel must wear the personal protective equipme...

Страница 19: ...CE Material damage due to improper transport Packages may fall or topple over due to improper trans port This can result in considerable material damage Proceed with care when unloading transport items upon delivery and during internal transport Follow the symbols and information on the pack aging Do not remove packaging until shortly before assembly Improper transport Safety and responsibility Sa...

Страница 20: ...the necessary spe cialist skills for such assembly and installation If assembly and installation are to be carried out by internal personnel or by personnel contracted by the operating company the operating company is responsible for ensuring the assembly and installa tion are carried out correctly and safely Always ensure sufficient space for assembly before beginning work Always make sure that t...

Страница 21: ...ent is functioning correctly Always ensure that nobody is in the hazard zone before commencing commissioning Commissioning should be carried out only by authorized and trained personnel If commissioning is to be carried out by other per sons ensure the following The individuals must have read and understood this operating manual The individuals must follow the instructions in this operating manual...

Страница 22: ...s before beginning work on active compo nents of electrical systems and equipment ensure that their power supply has been disconnected and that it remains so for the duration of the work Observe the 5 safety rules Switch off Ensure that it cannot be switched back on Confirm that no voltage is present Earth and short circuit Cover neighboring live parts or make them inaccessible Never override or b...

Страница 23: ... signal are possible Never use electrically conductive sealing com pounds such as graphite 2 14 Safety guidelines for maintenance and resolving faults WARNING Risk of injury due to improper maintenance Improper maintenance can result in serious injuries and considerable material damage Always ensure that all previous maintenance work has been carried out and completed in accordance with the inform...

Страница 24: ...E Property damage due to improper cleaning Unsuitable cleaning agents and methods can result in leaks on the flow sensor at the seals or connections and thus in property damage Always use a cleaning agent with a flash point above 55 C Always check that the cleaning agent is suitable for cleaning the surfaces that require cleaning Never use abrasives solvents or other aggressive cleaning agents for...

Страница 25: ...replacement parts If you have any questions always contact Baumer Invalidation of the warranty The warranty become null and void if unauthorized replacement parts are used Replacement parts can be acquired from local contact partners or direct from Baumer at www baumer com Using incorrect replacement parts Warranty Acquisition of replacement parts Safety and responsibility Safety information for r...

Страница 26: ...ses 2 PF75S Industrial processes These versions differ in the connection surface quality and appro vals Unless otherwise stated the basic structure and operation and maintenance methods of the flow sensor remain the same The technical specifications for the versions can be found in the Technical Data and the technical data sheet Layout and functional description Structure 12 08 2020 CombiFlow PF75...

Страница 27: ...th a conduct ibility of 5 μS cm in closed pipes 3 2 Functional description The magnetic inductive flow sensor s measuring principle is based on Faraday s law of electromagnetic induction The coils of the flow sensor generate a magnetic field orthogonal to the flow direction The charge carriers of a conductive liquid are deflected by Faraday s law of induction when passing through the magnetic fiel...

Страница 28: ...Ä 5 4 Electrical connection on page 39 The process connections mount the flow sensor in a piping system Ä 5 3 Installation on page 36 3 4 Controller software and display The configuration and operation of the flow sensor PF75 can be performed via the BCP control software or the display The functions and settings are the same and the two menus are structured in a similar fashion The BCP control sof...

Страница 29: ...ntrol software can be used for the entire configuration and operation of the flow sensor Ä 7 2 BCP Software on page 62 3 4 2 Display Important system parameters and the menu functions can be shown and configured on the flow sensor display Ä 7 1 Display menu on page 52 Layout and functional description Controller software and display Display 12 08 2020 CombiFlow PF75H S 29 ...

Страница 30: ...umentation or on the transporter s delivery note n Filing a complaint File a complaint for every defect as soon as it is detected Claims for damage can only be invoked within the statutory reclamation period 4 3 Storage of packages Store packages under the following conditions n Do not store outdoors n Store in a dry dust free place n Do not expose to aggressive media n Protect from direct sunligh...

Страница 31: ...osal of packaging materials can result in risks to the environment Always dispose of the packaging materials in an eco friendly manner Always observe the locally applicable disposal reg ulations Instruct a specialist company to undertake disposal if necessary The recipient is responsible for any costs associated with the disposal Transport and storage Disposing of packaging materials 12 08 2020 Co...

Страница 32: ...nsor must not be exposed to excessive vibration at the installation site n The flow sensor must not be overly dirty at the installation site n The flow sensor must be protected from direct sunlight at the installation site n The installation site must allow proper grounding of the flow sensor n The installation site must allow the proper electrical connection of the flow sensor n The flow sensor m...

Страница 33: ...nsor the flow direction at the installa tion point must be determined The flow direction through the flow sensor is marked on the type plate The flow direction is defined as follows Flow direction positive from to Flow direction negative from to Change of flow direction If the flow direction changes due to the system the flow sensor does not have to be dismantled Only the signs for the KA paramete...

Страница 34: ...n mind when choosing the installation position of the flow sensor The flow sensor must be installed so that the measuring tube is always completely filled When installing the flow sensor vertically installation in a rising pipe is preferable Consultation may be required prior to installation in a falling line Recommended installation position Assembly and installation Installation position of the ...

Страница 35: ...ucers and the like the inlet and outlet sections must be observed In order to counter cavitation avoid the following installation posi tions No installation directly in front of a falling line No installation in a falling line Installation positions to be avoided Assembly and installation Installation position of the flo 12 08 2020 CombiFlow PF75H S 35 ...

Страница 36: ...5 3 Installation Personnel n Qualified mechanic Protective equipment n Protective work clothing n Safety boots DANGER Risk of injury when entering the operating space of the super ordinate machine and its moving parts CAUTION Risk of injury due to improper assembly and instal lation Assembly and installation Installation 12 08 2020 CombiFlow PF75H S 36 ...

Страница 37: ...d 3 Make sure that no media can escape at the installation site 4 Prepare the installation site on the pipeline system for instal lation of the flow sensor Pay attention to the following n There must be enough space for the flow sensor and the infeed and outfeed sections at the installation site of the sensor n The required seals and flanges must be present n Any necessary transition pieces and fi...

Страница 38: ... As a result short circuits of the measuring signal are possible Never use electrically conductive sealing com pounds such as graphite NOTICE Installation for hygienic processes Additional requirements must be observed when instal ling the flow sensor for hygienic processes The sensor should for example always be installed at an angle of 3 5 Install the flow sensor in the intended position Pay att...

Страница 39: ...ON Risk of injury due to improper assembly and instal lation WARNING Risk of personal injury or property damage due electric current Ensure the following before electrical connection n The mains voltage is within the permissible limits of the flow sensor see technical data or type plate n The power supply is fitted with overload protection n Only approved cables with fire protection properties are...

Страница 40: ...connector or the O ring in the cable gland Always tighten the knurled screw gently by hand Never use tools to tighten the knurled screw Follow the circuit diagram Please refer to the wiring and circuit diagrams for elec trical connection 2 Connect the flow sensor to the system control cabinet with the cable gland Use the two cable guides on the sensor for the electrical cables 3 Make sure the conn...

Страница 41: ...Out 1 Digital output 1 VDC Power supply Out 2 Digital output 2 Out mA Analog output 4 20 mA I O Digital In Out common ground Out mA Analog output 4 20 mA Display Electrical connec tion of the display USB USB connection for PC for configuration of sensor via BCP software Internal connections Assembly and installation Electrical connection 12 08 2020 CombiFlow PF75H S 41 ...

Страница 42: ...results If proper ground connection of the flow sensor is not ensured this may result in measurement results being falsified The ground connection must always be connected to the ground Assembly and installation Electrical connection 12 08 2020 CombiFlow PF75H S 42 ...

Страница 43: ...t 4 20 mA 2 Analog output 4 20 mA 3 Relay 21 4 Relay 22 5 Relay 11 6 Relay 12 COM 1 Communication interface 1 COM 2 Communication interface 2 Relay Voltage 60Vp load current 75mA maximum on resist ance 10 Ohm Internal connections display Assembly and installation Electrical connection 12 08 2020 CombiFlow PF75H S 43 ...

Страница 44: ...ings are the same and the two menus are structured in a similar fashion n Entering and checking the system parameters on the display Ä 7 1 Display menu on page 52 n Entering and checking the system parameters using the BCP software The flow sensor is connected to a PC via the USB port Ä 6 1 Create USB interface on page 44 The BCP software is installed on the PC with all drivers Ä 6 2 BCP software ...

Страница 45: ...nsor ð The flow sensor is connected to the PC via USB n The BCP software can be installed on the PC with all drivers Ä 6 2 BCP software installation on page 45 n The flow sensor can be configured Ä 7 2 BCP Software on page 62 6 2 BCP software installation Personnel n Operator The flow sensor must be connected to a PC via the USB port The PC must have a functioning Internet connection to install th...

Страница 46: ...istrator rights are required for installation Fig 4 BCP software start view 1 Download the BCP exe file to the PC The BCP software is available via the product s download area at www baumer com 2 Start the BCP exe file as administrator ð Two error windows are opened The error windows indicate missing drivers These drivers are loaded and installed during the installation process The windows can be ...

Страница 47: ...P software 3 Confirm the automatic update to the latest version by pressing the YES switch area ð The BCP software is automatically updated to the latest version 4 Open the Tools menu 5 Open the installation window by selecting the Install menu option ð The installation window opens Commissioning BCP software installation 12 08 2020 CombiFlow PF75H S 47 ...

Страница 48: ...alled automatically When the drivers have installed the USB interface must be disconnected and restored A window opens with corresponding instructions 8 n Disconnect the USB interface of the flow sensor from the PC n Restore the USB interface of the flow sensor to the PC n Close the window by pressing the OK switch area Commissioning BCP software installation 12 08 2020 CombiFlow PF75H S 48 ...

Страница 49: ...on window by pressing the X switch area ð The BCP software is installed with all drivers The flow sensor can be configured Ä 7 2 BCP Software on page 62 Commissioning BCP software installation 12 08 2020 CombiFlow PF75H S 49 ...

Страница 50: ... control software or the display The functions and settings are the same and the two menus are structured in a similar fashion The BCP control software can be used for the entire configuration and operation of the flow sensor Ä 7 2 BCP Software on page 62 Operation 12 08 2020 CombiFlow PF75H S 50 ...

Страница 51: ... and unit for flow measure ment Units menu Ä 7 3 2 Units menu on page 76 3 Scale end value setting for flow rate Scales menu Ä 7 3 3 Scales menu on page 80 4 Function selection for analog output 1 Outputs menu Ä 7 3 7 Outputs menu on page 89 5 Setting of threshold for low flow Measure menu Cut off Ä 7 3 4 Measure menu on page 82 6 Selection of damping filter Measure menu Damping Ä 7 3 4 Measure me...

Страница 52: ...wn in the main area Flow rate Positive part counter Negative part counter Net part counter Positive total counter Negative total counter Net total counter Ä Main area display on page 53 n Additional bar Depending on the selected display layout the following meas ured values are shown in the additional bar Label or number tag Unit of the measured values Graphical representation of the flow rate The...

Страница 53: ...essages and alarms can be found in the section Faults Ä 9 Fault elimination on page 108 The following measured values are shown depending on the selected display layout in the main area Symbol Description Symbol Description Q Flow rate P Positive part counter T Positive total counter P Negative part counter T Negative total counter Pn Net part counter Tn Net total counter The following views are a...

Страница 54: ...s the Display menu The menu navigation and selection of functions in the display menu and quick start menu is performed with the following buttons on the keyboard n Enter Open Open menus Activate editing of values Confirm selection Confirm entries n Arrow keys Up Down Select menus and functions Set values Activate deactivate functions Operation Display menu Menu navigation display 12 08 2020 Combi...

Страница 55: ...tion in the display menu Menu Description Flowmeter conf The flow sensor can be configured and operated using the func tions of this menu The submenus and functions of this menu are the same as in the BCP software Ä 7 3 Menu navigation on page 72 Display menu The display can be configured and operated using the functions of this menu Ä 7 1 3 Display menu Display menu on page 58 Data display mode T...

Страница 56: ...Up Down arrow keys ð The menu for inputting the access code will open 4 Enter the access code n Use the arrow keys Left Right to enter the characters n Use the Up Down arrow keys to select the number Ä 7 2 3 Access codes on page 67 5 Confirm the access code entry by pressing Enter 6 Open the Main menu by pressing Enter ð The Main menu opens 7 Select the Scales menu with the Up Down arrow keys 8 Op...

Страница 57: ...e Right arrow key 12 Set the unit for the scale end value with the Up arrow key 13 Select the value for the scale end value with the Right arrow key 14 Set the value for the scale end value with the Up arrow keys 15 Confirm the scale end value entry by pressing Enter ð The selected unit and the selected value for the scale end value FS1 is saved Operation Display menu Menu navigation display Examp...

Страница 58: ... Close the Main menu by pressing Back ð The Menu opens 20 Select the Back menu item with the Up Down arrow keys 21 Close the Menu by pressing Back ð The display changes to the main view of the display 7 1 3 Display menu Display menu The following menus are available for selection in the Display menu Operation Display menu Display menu Display menu 12 08 2020 CombiFlow PF75H S 58 ...

Страница 59: ...ion The following functions are available n Tag S N Date Prod date Display of data for identification of the sensor Input The following functions are available n Input ad 0 Entry of the current value for the input at 0 n Input ad 100 Entry of the current value for the input at 100 n Damping Entry of the damping value n Lin Correction Enable disable linearization Display Output The following functi...

Страница 60: ...Selection of the display of the error Selection of the background color when the error is dis played n Low Warning Entry of the lower warning limit Selection of the display of the warning Selection of the background color when the warning is dis played Error warning The following functions are available n Relay 1 mode n Relay 1 set point n Relay 1 reset point n Relay 2 mode n Relay 2 set point n R...

Страница 61: ...d enable Unlock lock password n New password Entry of a new password Menu timeout The following functions are available n Timeout value Entry of the time out value 7 1 3 3 Diagnostics display menu The following functions are available in the Diagnostics menu Menu Description Statistics Display of statistical data of the flow sensor Demo setup The following functions are available n Select demo mod...

Страница 62: ...pecial functions Depending on the system configuration the operating area is divided into the following tabs Debugging mode USB Configuration files Ä Configuration files on page 63 n Operating area for BCP command input BCP commands enable selection of all menus and functions in the command output console and configuration of the corre sponding values Ä BCP command input on page 64 n Visualization...

Страница 63: ...the flow sensor 2 List of activated functions The list contains all activated functions 3 List of the quick start menu The list contains all the functions available in the quick start menu 4 Menu for uploading the list In the menu saved or edited lists can be uploaded and read in 5 Folder path to save the lists The folder path for saving and loading lists is selected in this input field Configurat...

Страница 64: ...provided in the description of menus and functions Ä 7 3 Menu navigation on page 72 7 2 1 Visualization view The functionality and available capabilities of the flow sensor vary depending on the order configuration and type code Depending on the configuration of the flow sensor or activated functions individual menus and selection functions may differ from the representations or be hidden BCP comm...

Страница 65: ...representable value 99999 n Minimum representable value 0 0025 The current value of the flow rate is displayed in the unit set in the menu Ä 7 3 2 Units menu on page 76 4 Current scale end value Ä 7 3 3 Scales menu on page 80 5 Resistance value of the sensor electrodes 6 Positive part counter 7 Negative part counter 8 Positive total counter 9 Negative total counter 10 Net total counter Operation B...

Страница 66: ...mpty measuring tube Alarm minimum flow Upload of files Alarm maximum flow Download of files Video connection connected Flow simulation Pictogram flashes Overflow flow rate Calibration Pictogram flashes Overflow Impulse 1 Alarm Pictogram flashes Overflow Impulse 2 Signal error Excitation error The complete list of all error messages and alarms can be found in the section Faults Ä 9 Fault eliminatio...

Страница 67: ...quick start menu or the main menu The following access codes are set at the factory L1 10000000 L4 40000000 L2 20000000 L5 57291624 L3 30000000 L6 65940123 The access codes can be changed in the System menu Ä 7 3 12 System menu on page 101 Different menus or functions are available depending on the access code Menus and functions for higher password levels are grayed out or are not displayed In or...

Страница 68: ...hanged n Changing the scale end value via the quick start menu Ä 7 2 4 1 Operation Example quick start menu on page 68 n Changing the scale end value via the main menu Ä 7 2 4 2 Operation Example main menu on page 70 7 2 4 1 Operation Example quick start menu The following example shows how the scale end value is changed from 0 4 dm s to 0 5 dm s via the quick start menu 1 Open the quick start men...

Страница 69: ...alue can be changed 5 Select the value for the scale end value with the Left Right arrow keys 6 Set the value for the scale end value with the Up Down arrow keys 7 Confirm the amended scale end value by pressing Enter ð The scale end value has been changed 8 Close the quick start menu by pressing ESC ð The display changes to the Visualization view Operation BCP Software Operation Example 12 08 202...

Страница 70: ...ll open 2 Enter the access code n Use the arrow keys Left Right to enter the characters n Use the Up Down arrow keys to select the number Ä 7 2 3 Access codes on page 67 3 Confirm the access code entry by pressing Enter ð The quick start menu opens 4 Select the Main menu with the Up Down arrow keys 5 Open the Main menu by pressing Enter ð The Main menu opens Operation BCP Software Operation Exampl...

Страница 71: ...n arrow keys to select n Confirm your selection by pressing Enter 9 Select the value for the scale end value with the Left Right arrow keys 10 Set the value for the scale end value with the Up Down arrow keys 11 Confirm the amended scale end value by pressing Enter ð The scale end value has been changed Operation BCP Software Operation Example 12 08 2020 CombiFlow PF75H S 71 ...

Страница 72: ...ailable capabilities of the flow sensor vary depending on the order configuration and type code Depending on the configuration of the flow sensor or activated functions individual menus and selection functions may differ from the representations or be hidden The following menus are available for selection in the Main menu Menu Description Sensor Ä 7 3 1 Sensor menu on page 74 Units Ä 7 3 2 Units m...

Страница 73: ...ctions Ä 7 3 10 Functions menu on page 95 Diagnostic Ä 7 3 11 Diagnostic menu on page 96 System Ä 7 3 12 System menu on page 101 The following menus are also available as an BCP command in the command input of the BCP software Menu Description Process data Ä 7 3 13 Process data menu on page 104 Operation Menu navigation 12 08 2020 CombiFlow PF75H S 73 ...

Страница 74: ... L 4 SMODL Lining Type of lining material Selection of the type of lining material of the sensor n PFA n PU TDI n ALON n PEEK n HR n PP n PA 11 n PTFE HT n PTFE L 4 LIMAT U type Measurement system Selection of the measurement system n Metric measurement system n Anglo American measurement system L 4 SUTYP Diam Sensor diameter Selection of the sensor diameter n 0 2500 DN see type plate L 4 PDIMV KA...

Страница 75: ... zero point locking due to sporadic events empty pipe exciter error signal error L 4 SEALT Sens verify Automatic activation of sensor verification L 3 ASVFE Zero point cal Zero point calibration This function is only displayed if the following process conditions are fulfilled n The recommended Damping is set to SMART n A stable flow rate and less than 0 1 of the absolute threshold 10 m s is presen...

Страница 76: ...loss of accu racy Example Total counter T 0 234 l unit with 3 decimal places Change to unit m Total counter T 0 001 m 0 234 liters have been lost due to rounding Menu Description Password level BCP command Sens diameter unit of measure Nominal diameter unit n mm n inches L 2 SDIUM FR unit Flow rate measuring system n Metric measurement system n Anglo American measurement system L 2 FRMUT Pl1 unit ...

Страница 77: ... 78 L 2 TPPUM P D P Decimal places for positive part counter n Value 0 generates 0 in the display n Value 1 generates 0 0 in the display n Value 2 generates 0 00 in the display n Value 3 generates 0 000 in the display L 2 TPPDP T unit Measurement system for total negative counter n Metric measurement system n Anglo American measurement system L 2 TTNUT T unit Unit for total negative counter Ä Unit...

Страница 78: ...eactivation of weight unit selec tion in the end area L 2 MSSUE Sg kg dm Specific weight coefficient Setting of specific weight coefficient Needed to convert the measured volume into weight units L 2 VMSGC Volume units cm Cubic centimeters metric ml Milliliters metric l Liters metric dm Cubic decimeters metric dal Decaliters metric hl Hectoliters metric m Cubic meters metric ML Megaliters metric i...

Страница 79: ...ight units g Gram metric kg Kilograms metric t Ton metric OZ Ounce not metric Lb American pound not metric Ton American ton not metric Operation Menu navigation Units menu 12 08 2020 CombiFlow PF75H S 79 ...

Страница 80: ...t must be ensured that Scale end value 2 FS2 is larger than the Scale end value 1 FS1 L 2 FRFS1 FS2 Flow scale end value 2 With scale end value 2 the maximum flow rate is set in volume per time The scale end value must be between 4 and 100 of the maximum possible flow rate For the automatic change of the measuring range Autorange it must be ensured that Scale end value 2 FS2 is larger than the Sca...

Страница 81: ...e for which a pulse is generated at Channel 2 L 2 OP2PV Tpls2 Duration of the pulse generated at Channel 2 The value sets the duration of the pulse gener ated at Channel 2 The value can be between 0 4 and 9999 99 mil liseconds L 2 OP2PT Operation Menu navigation Scales menu 12 08 2020 CombiFlow PF75H S 81 ...

Страница 82: ...Damping Damping filters The choice of damping filter depending on the system requirements is crucial for the accurate measurement of flow rate Ä Damping filters on page 83 L 3 MFDMP Cut off Threshold for low flow This function prevents a near zero flow rate due to electrical noise or minute flow such as tube vibration from increasing the total meter The threshold can be0 25 of the set scale end va...

Страница 83: ...nd value 1 FS1 the system automatically switches to Scale end value 1 FS1 This feature does not increase the accuracy of the measurement The goal is to increase the 4 20 mA resolution when the sensor measures at very low flow rates L 3 ARNGE The choice of damping filter depending on the system require ments is crucial for the accurate measurement of flow rate The selection SMART is the recommended...

Страница 84: ...onal BCP commands The following menus are also available as an BCP command in the command input of the BCP software Menu Description Password level BCP command Measure cut off threshold 2 Threshold for low flow 2 The low flow shutdown threshold setting is the same as Cut off L 3 MFCT2 High immunity input noise filter Input noise filter with high immunity to interference When this feature is enable...

Страница 85: ...25 of the scale end value If the parameter is 0 the alarm generation is deactivated L 3 FRAXP Max thr Maximum value for negative flow If the maximum value for the negative flow exceeds the set value an alarm message is generated The value of this parameter is set as a per centage 0 125 of the scale end value If the parameter is 0 the alarm generation is deactivated L 3 FRAXN Min thr Minimum value ...

Страница 86: ...xceeded an alarm message is generated If the parameter is 0 the alarm generation is deactivated L 3 TMP1N Hysteresis Hysteresis threshold for minimum and max imum flow The value of this parameter is expressed as a percentage of the scale end value and can be set from 0 25 L 3 ATHYS mA v alarm Alarm value for output current The alarm value for the output current can be triggered when an empty line ...

Страница 87: ...tivated an external signal can be used to reset the positive part counter L 3 VTPPE T reset Release for resetting negative total counter If the function is activated an external signal can be used to reset the negative total counter L 3 VTTNE P reset Release for resetting negative part counter If the function is activated an external signal can be used to reset the negative part counter L 3 VTPNE ...

Страница 88: ... signal is longer than 1 s the meter performs a zero calibration measurement For zero calibration make sure that the meas uring pipe is completely filled with liquid and the liquid is completely still Even the smallest movements of liquid can cause considerable measuring errors L 3 CALIE Range change Change of the measuring range If the function is activated the measuring range can be changed by a...

Страница 89: ...Analog output current range This function sets the Analog output Ä Analog output current range on page 90 L 3 AO1CF A1S Scale end value for Analog output 1 The scale end value for Analog output 1 can be set independently of the end value of the sensor L 3 AO1FS A2S Scale end value for Analog output 2 The scale end value for Analog output 2 can be set independently of the scale end value of the sen...

Страница 90: ...N ENERGIZED WHEN FLOW IS NEGATIVE SCALE INDICATION SCALE FREQ FREQUENCY POSITIVE FLOWRATE FREQ FREQUENCY NEGATIVE FLOWRATE FREQ FREQUENCY POSITIVE NEGATIVE FLOWRATE PULSES PULSE POSITIVE FLOW RATE PULSES PULSE NEGATIVE FLOW RATE PULSES PULSE NEGATIVE POSITIVE FLOW RATE For the analog outputs current range the following three values must be set n Zero flow 4 mA 0 mA n Scale end value 20 mA 22 mA n ...

Страница 91: ...Out mA 4 22 Example 1 4 4 4 20 21 6 Out mA 0 20 20 20 0 0 0 Out mA 0 22 22 20 0 0 0 Out mA 4 20 20 20 4 4 4 Out mA 4 22 21 6 20 4 4 4 Out mA 0 20 20 20 0 20 20 Out mA 0 22 22 20 0 20 22 Out mA 4 20 20 20 4 20 20 Out mA 4 22 21 6 20 4 20 21 6 Out mA 0 20 0 0 0 10 20 20 Out mA 0 22 0 0 1 11 21 22 Operation Menu navigation Outputs menu 12 08 2020 CombiFlow PF75H S 91 ...

Страница 92: ...ro flow positive flow direction 110 100 0 100 110 Out mA 4 20 0 Example 2 4 4 12 20 20 Out mA 4 22 0 2 4 12 20 22 Fig 6 Out mA 4 22 Fig 7 Out mA 4 20 0 Example 1 Example 2 Operation Menu navigation Outputs menu 12 08 2020 CombiFlow PF75H S 92 ...

Страница 93: ...he configuration of the flow sensor or activated functions individual menus and selection functions may differ from the representations or be hidden Menu Description Password level BCP command HART pr HART data packet preamble L 3 HARTP Dev Addr Device communication address L 3 DVADD Operation Menu navigation Communication menu 12 08 2020 CombiFlow PF75H S 93 ...

Страница 94: ...Setting of the frequency of updating the display data The value affects only the display and not the reaction time of the meter L 1 DISRF Part tot Part counter display If this function is active the part counter is dis played in the visualization view L 2 PTOTE Neg tot Negative total counter display If this function is active the negative total counter is displayed in the visualization view L 2 NE...

Страница 95: ... 3 VTPPR T reset Resetting the negative total counter L 3 VTTNR P reset Resetting the negative part counter L 3 VTPNR Load Sens f def Loading the factory setting of the sensor L 3 LFDSD Load Conv f def Loading the factory setting of the trans mitter L 3 LFDCD Save Sens f def Saving the factory setting of the sensor L 6 SFDSD Save Conv f def Saving the factory setting of the transmitter L 6 SFDCD C...

Страница 96: ...yed Pressing and holding the Enter key completes the self test This function is performed automatically each time the sensor is turned on L 3 ATSIC Sens verify Diagnostic function of the sensor With this function the sensor can be checked manually L 3 SVERC Flow sim Flow simulation With this function it is possible to generate an internal signal that simulates the flow rate The outputs and all con...

Страница 97: ...T Operating time Display of the total working time L 0 TWKTM 7 3 11 1 Diagnostic menu additional BCP commands The following menus are also available as an BCP command in the command input of the BCP software Menu Description Password level BCP command Real mean value of coils current Real mean value of coils current L 6 CCMRV Diagnostic function Logging of all event information With this function ...

Страница 98: ...IN1 64 40 FORCE OUT1 INP2 FORCE OUT 1 TO COPY THE STATE OF THE IN2 80 50 FORCE OUT1 FREQ2 FORCE OUT 1 TO OUTPUT 64 HZ SUB CLOCK CHECK 96 60 OUT1 DIAG BITS DIAGNOSTIC BITS FOR OUT1 CONTROL 240 000000F0 FORCE OUT2 ON FORCE OUT 2 TO ON STATE 256 100 FORCE OUT2 OFF FORCE OUT 2 TO OFF STATE 512 200 FORCE OUT2 FREQ FORCE OUT 2 TO OUTPUT 1KHZ SIGNAL 768 300 FORCE OUT2 INP1 FORCE OUT 2 TO COPY THE STATE O...

Страница 99: ...44 40000 FORCE OUT4 INP2 FORCE OUT 4 TO COPY THE STATE OF THE IN2 327680 50000 FORCE OUT4 FREQ2 FORCE OUT 4 TO OUTPUT 64 HZ SUB CLOCK CHECK 393216 60000 OUT4 DIAG BITS DIAGNOSTIC BITS FOR OUT4 CONTROL 983040 000F0000 FORCE AOUT 4MA FORCE ANALOG OUT TO 4 MA VALUE 1048576 100000 FORCE AOUT 20MA FORCE ANALOG OUT TO 20 MA VALUE 2097152 200000 FORCE AOUT1 4MA FORCE ANALOG OUT TO 4 MA VALUE 1048576 1000...

Страница 100: ...ITS DIAGNOSTIC BITS FOR MEASURE INPUTS CONTROL 201326592 0C000000 FORCE ADC GND FORCE ADC MEASURE CHANNEL TO GND 268435456 10000000 ADC DIAG BITS DIAGNOSTIC BITS FOR ADC CON TROL 268435456 10000000 DIAG MODE ACTIVE DIAGNOSTIC MODE ACTIVE MASK ANY FUNCTION 4294967295 FFFFFFFF FORCE AOUT 12MA FORCE ANALOG OUT TO 12 MA VALUE GENERIC OUT 1 3145728 300000 FORCE AOUT1 12MA FORCE ANALOG OUT TO 12 MA VALU...

Страница 101: ... L5ACD L6 code Access Code Level 6 L6ACD Restr access Access rights limitation If this function is activated then only menus and functions can be accessed which corre spond exactly to the level of the access code If this function is deactivated then the menus and functions corresponding to the level of the access code and all the lower password levels can be accessed L 6 RSARE xxx xxx xxx xxx IP n...

Страница 102: ... Menu Description Password level BCP command Device Unique Identity KEY Device unique identity key L 0 UIKEY Device hardware configuration Device hardware configuration L 0 HWSET Device hardware code Device hardware code L 0 HWCOD Calibr execution status memory Calibr execution status This function checks the internal calibration status of the sensor n CALXM 1 valid calibration This is the default...

Страница 103: ...l available functions List of all functions L 0 FLIST List all function compr mode Compressed list of all functions L 0 FLISC Select menu for functions list Selection menu for function list L 0 FMSEL List parameters configuration List for internal parameters L 0 CFLST Totaliz T value set Setting the value of the positive total counter L 4 VTTPS Totaliz P value set Setting the value of the positive...

Страница 104: ... as an BCP command in the command input of the BCP software Menu Description Password level BCP command Set value for Digital output 1 Setting the value for the Digital output 1 L 0 OUT1S Set value for Digital output 2 Setting the value for the Digital output 2 L 0 OUT2S F rate f scale in chosen units Flow rate scale end value in selected unit of measure L 0 FRFSN Flow rate value in percentage Flo...

Страница 105: ... P number of overflows Total number of overflows of the negative sub counter L 0 VTPNO Temperature T1 value T1 temperature value L 0 T1VUM Temperature T1 value percentage T1 temperature value in percent L 0 T1VPC CPU temperature CPU temperature L 0 CPUTP Liquid velocity Flow velocity L 0 LQVEL N of samples for averaged values Number of values for average L 0 AVGSN Active alarm s status Active alar...

Страница 106: ...er use abrasives solvents or other aggressive cleaning agents for cleaning Never clean using a jet of liquid e g pressure washer Never scratch off dirt using sharp objects 8 2 Cleaning of the display The following must be noted when cleaning the control cabinet n A soft cloth is recommended for cleaning n If cleaning agents are used they should be sprayed onto the cloth and not onto the display n ...

Страница 107: ...The service intervals for the seals must therefore be determined by the operator Maintenance Replacing the seals 12 08 2020 CombiFlow PF75H S 107 ...

Страница 108: ...vel machine 3 Identifying the cause of the fault 4 If work in the danger zone is required in order to eliminate the fault deactivate the PF75 and ensure that it cannot be switched back on Inform those responsible at the site about the fault immedi ately 5 Depending on the type of fault either have it eliminated by authorized specialist personnel or rectify it yourself 9 1 Alarms Message Cause Trou...

Страница 109: ...ld in the Scales menu 012 FLOW MIN The flow rate is lower than the set minimum negative threshold n Check process conditions n Check the set minimum negative flow rate threshold in the Scales menu 013 FLOW FULL SCALE The flow rate is higher than the set positive scale end value n Check process conditions n Check the set maximum value for the positive flow rate in the Scales menu 014 FLOW FULL SCAL...

Страница 110: ...ble The error combinations are displayed in the numerical code Code Cause Troubleshooting 0000 No error 0001 Sensor insulator test Generator power too low Contact Service mid de baumer com 0002 Sensor insulator test Generator power too high Contact Service mid de baumer com 0004 Sensor insulator test Phase 1 generator voltage too low Contact Service mid de baumer com 0008 Sensor insulator test Pha...

Страница 111: ...est Insulation loss out of tolerance flow n Check wiring between sensor and transmitter n Check process conditions n Check the settings of the sensor 0800 Test temperature resistance coils Temperature resistance out of toler ance 1000 Test time for the current phase A Test time out of tolerance 2000 Test time for the current phase B Test time out of tolerance 4000 Test Resistance Inputs Electrodes...

Страница 112: ...esult in risks to the environ ment Always dispose of the flow sensor in an eco friendly manner Always observe the locally applicable disposal reg ulations Instruct a specialist company to undertake disposal if necessary A prerequisite for returning the flow sensor is the completed return form and a declaration of decontamination Prerequisite for return Disassembly and disposal 12 08 2020 CombiFlow...

Страница 113: ...ment Directive PED and is designed and manufactured as per the state of the art for media in fluid group 2 Data Value Unit IP protection class IP65 and IP67 Conductibility of the fluids minimum 5 μS cm Viscosity of the fluids at 40 C maximum 70 mm s Viscosity of the fluids at 104 F maximum 70 cST Data Value Unit Power supply 10 18 30 VDC Power consumption maximum 1 W Number of digital outputs 2 Nu...

Страница 114: ...rol unit and contains the following information n Manufacturer n Type n Serial number n Date of manufacture n Technical data n CE mark n Identification of the flow direction Type plate Fig 8 Sample illustration Technical data 12 08 2020 CombiFlow PF75H S 114 ...

Страница 115: ...12 Replacement parts For mounting parts and other accessories see www baumer com Replacement parts 12 08 2020 CombiFlow PF75H S 115 ...

Страница 116: ...nfiguration PF75 59 Display menu Display menu PF75 58 Display menu display setup PF75 60 Disposal PF75 112 E Electrical accident 15 Electrical connection PF75 39 Error messages PF75 110 External cleaning PF75 106 F Fast configuration PF75 51 Fault PF75 108 Faults 24 Functional principle PF75 27 Functions menu Software 95 H Hazard zones 10 I Immediate measures following an electrical acci dent 15 I...

Страница 117: ...isplay menu 52 Display menu configuration 59 Display menu Display menu 58 Display menu display setup 60 Disposal 112 Electrical connection 39 Error messages 110 External cleaning 106 Fast configuration 51 Fault 108 Functional principle 27 Installation 32 36 Installation position of the flow sensor 33 Installation positions to be avoided 35 Internal cleaning 106 Internal connections 41 Internal con...

Страница 118: ...Operation Example quick start menu 68 Outputs menu 89 Quick start 67 Quick start menu 67 Scales menu 80 Sensor menu 74 System menu 101 Units menu 76 Status bar display PF75 52 Storage 30 Structure PF75 27 Symbols in the manual 8 System menu Software 101 T Technical data PF75 113 Technical limitations 10 Weakest component 10 Training 18 Transport PF75 30 Transport inspection 30 U Units menu Softwar...

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