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BatteryMINDer

®    

Model 483CEC1

Rev. A-051216 

Page 7 

P/N 483CEC1-MNL

Testing with a Hot/Cold Calibrated Hydrometer Tester

Read the tester instructions carefully for most accurate readings.

1. 

When using the tester the first time or after a long period of non-use, fill 

the tester with the battery fluid and let it sit for 1/2 hour or longer. This will 

soak the balls in order to give you more accurate readings.  Failure to do 

so will give you false readings indicating a battery that may not be in as 

good a condition as you may have thought.

2. 

After inserting the tester in a cell, gently tap the tester several times 

against the inside wall of each cell to dislodge air bubbles that will cause 

more balls to float than should.  Failure to do so will yield false readings 

that indicate a battery that is not fully desulfated or does not qualify for 

desulfation.

3. 

If no balls float in any cell, the cell is shorted.  This means your battery is 

beyond the point of being properly recharged or reconditioned/desulfated. 

Dispose of the battery.

4. 

If each cell floats three (3) or more balls (or 1250 on gauge-type), your 

battery can be desulfated/reconditioned.

5. 

Always rinse the tester with fresh water after every use.  Failure to do so 

will cause false readings.

Testing a Sealed, AGM or GEL Lead Acid Battery

These batteries have no filler caps or manifold-type covers.  Because you 

cannot gain access to the interior of your battery you cannot test it with a 

hydrometer.  

USE A DIGITAL VOLTMETER ONLY:

1. 

Recharge the battery set with the BatteryMINDer to ensure it is as 

completely charged as possible, before you determine its condition. Allow 

battery set to “rest” overnight for a minimum of 12 hours before testing 

with a digital voltmeter only.  Failure to test a “rested” battery set will 

cause false readings.  Be certain to read and understand all safety related 

instructions (pages 3 - 7) before proceeding further.

2. 

Measure battery set’s voltage, without any load attached.  If the voltage is 

less than 

2.06 Volts/cell, (49.4V/battery set)

 (Typically 50% of charge) 

the battery set may be too heavily sulfated to be fully recoverable.  If 

voltage is 

2.06 Volts/cell, (49.4V/battery set)

 or higher full recovery can 

be expected, given sufficient time (average 1-2 weeks for batteries that 

are heavily sulfated).

3. 

Connect the BatteryMINDer to the battery set.  Charge battery set to its 

maximum level.  Allow battery set to rest for a minimum of 8 hours before 

retesting.  If improvement is seen, continue until battery set's voltage 

reaches full capacity level or no further increase is seen.  Refer to 

Open 

Circuit No Load Voltage

 table.

4. 

Note: Do not expect to completely dissolve sulfate in a day.  Long 

established sulfate will require a longer period to be fully dissolved.  Be 

patient and you will rewarded with a “sulfate-free” battery set.  

Содержание 483CEC1

Страница 1: ...43 www BatteryMINDers com techsupport vdcelectronics com BatteryMINDer COMMERCIAL 48 Volt Model 483CEC1 Battery Maintainer Charger Desulfator INSTRUCTION MANUAL Includes ATS Temperature Sensor install...

Страница 2: ...ate crystals build up in the plates The large sulfate crystals increase the resistance of the plates and makes the battery harder to recharge and reduces the amount of power that can be drawn from the...

Страница 3: ...pull by plug rather than cord when disconnecting maintenance charger Make sure cord is located so that it will not be stepped on tripped over or otherwise subjected to damage or stress 6 An extension...

Страница 4: ...unning cold water for at least 10 minutes and get medical attention immediately 5 NEVER smoke or allow a spark or flame in vicinity of battery 6 Be extra cautious to reduce risk of dropping a metal to...

Страница 5: ...attery will corrode and damage maintenance charger 3 Never allow battery acid to drip on maintenance charger when reading electrolyte specific gravity or filling battery 4 Do not operate maintenance c...

Страница 6: ...s that could have caused sulfation such as high temperature storage 80 F and or allowed to self discharge to 2 06 Volts cell 49 4V battery set even before you purchased it then you can disregard our r...

Страница 7: ...batteries have no filler caps or manifold type covers Because you cannot gain access to the interior of your battery you cannot test it with a hydrometer USE A DIGITAL VOLTMETER ONLY 1 Recharge the ba...

Страница 8: ...Connection Precautions Unit Location and Qualifying Your Battery Set BEFORE proceeding further 1 Install Ring Terminal Assembly RTA 2415 to the first and last battery in the series connected 48 V gro...

Страница 9: ...Temperature Sensor input connector with ATS 1 Ambient Temperature Sensor installed included 5 Output cord with quick connect plug 6 Ring Terminal cordset with quick connect plug included 7 Mounting t...

Страница 10: ...ING ECO mode no battery set connected very low standby power mode None required 3B BATTERY WEAK Battery set s voltage is low at start of charge OR voltage is low after testing stage Allow BatteryMINDe...

Страница 11: ...BatteryMINDer Model 483CEC1 Rev A 051216 Page 11 P N 483CEC1 MNL BatteryMINDer 483CEC1 Unit Label close up VDC 483CEC1 LABEL P N 701 100476 01 R 2 1 3 A A D C B D C B E G F...

Страница 12: ...mperature 27 C 80 F Blue Steady Ambient temperature 21 C 70 F VOLTAGE LOW AMBER REJECTED RED Initial qualification of the battery set s condition at the beginning of Soft Start stage Amber Steady Volt...

Страница 13: ...monitors the battery set and adjusts its output several times a second Indicator Light Details Power light is GREEN anytime the maintenance charger is plugged into AC Power Battery Connection light i...

Страница 14: ...er and three times the life of conventional batteries The Wet cell comes in two styles Serviceable and Maintenance free Both are filled with electrolyte and are basically the same AGM absorbed glass m...

Страница 15: ...lk LED Indicator will light GREEN The maintenance charger will now begin charging by first checking the battery set to determine its voltage and ability to accept a charge Should the battery set not h...

Страница 16: ...rcentage 48V 51 6 52 4 100 50 4 51 6 75 49 6 50 4 50 48 8 49 6 25 48 0 48 8 0 44 shorted EZC 01 Installation The EZC 01 Connector is universal flush mountable for use on any BatteryMINDer Charger Main...

Страница 17: ...safely discarded recycled Battery Set Weak Indicator lights RED blinking Battery set may be weak heavily sulfated or too large to fully charge before unit times out Battery set may be so large it may...

Страница 18: ...___________________________________________________ _______________________________________________________ _______________________________________________________ ____________________________________...

Страница 19: ..._________________________ RMA ___________________________ Please register your unit on line within 10 days of purchase Due to the ever changing technology associated with this BatteryMINDer unit we ma...

Страница 20: ...our BatteryMINDer product is warrantied for FIVE years from date of purchase at retail against defective material or workmanship We make no warranty other than this limited warranty and expressly excl...

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