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RDG603A17 – Issue 1 – Shire 30_40_50 WB/RB Manual

SH IRE

WORK BOAT AND RIVER BOAT ENGINE

MANUAL

For the following engine models:

HIRE

Please read in conjunction with

Yanmar & the PRM Gearbox Manual

Optional:

Travel Power Manual, Hybrid Manual

Enter your engine identification details in the spaces provided above.

E. P. BARRUS LIMITED, Launton Road, Bicester, Oxfordshire.

OX26 4UR

Tel: 01869-363636

Fax: 01869-363610

www.barrus.co.uk

Содержание Shire 30 WB

Страница 1: ...30 RB SHIRE 40 WB SHIRE 40 RB SHIRE 50 WB SHIRE 50 RB Please read in conjunction with Yanmar the PRM Gearbox Manual Optional Travel Power Manual Hybrid Manual Enter your engine identification details...

Страница 2: ...e 30 3TNV 82A BDSA YD1300DNMDEC e13 97 68DA 2006 105KA 0558 11 Shire 40 50 4TNV 88 BDYE G2YDXCL0164N3N e13 97 68DA 2012 46KA 0574 24 Essential Requirements Standards Other normative document method Te...

Страница 3: ...Limited Warranty provides coverage for five 5 years or 2000 hours whichever occurs first for recreational users and three 3 years or 2000 hours whichever occurs first for commercial users from the dat...

Страница 4: ...pay for all related labour and material and any other expenses associated with that service WHAT IS NOT COVERED This limited warranty does not cover routine maintenance items adjustments normal wear a...

Страница 5: ...ilation 11 2 Engine Beds 11 3 Pressurised Water Header Tank 11 4 Shaft Connection and Propeller Selection 11 5 Engine Anti Vibration Mounts 11 6 Engine Alignment 13 7 Electrics 14 8 Electrical Options...

Страница 6: ...ional RDG9210055 26 SECTION 5 Service Procedure 27 1 Engine Oil and Filer Change 28 2 Air Filter Check and Change Shire 30 40 50 WB and Shire 40 50 RB 28 3 Air Filter Check and Change Shire 30 RB 28 4...

Страница 7: ...39 1 Engine Wiring Diagram Shire 30 40 50 39 2 Standard Control Panel Wiring Diagram 40 3 Deluxe Control Panel Wiring Diagram 41 4 RDG20710110 Standard Control Panel 42 5 RDG20710111 Deluxe Control P...

Страница 8: ...be put into operation until they are integrated into the boat as a whole No person should be in the engine compartment and the engine cover or deck hatches should be closed whilst the engine is runnin...

Страница 9: ...entilated at all times If disconnecting the battery remove the earth lead FIRST and re connect it last If charging the battery ensure that the charger is switched off before connecting and disconnecti...

Страница 10: ...manifold WB Work Boat Engine Seawater Heat Exchanger cooled dry exhaust manifold with either dry exhaust system same as a Canal Boat or water injected exhaust system RB River Boat Engine Can also be...

Страница 11: ...ore than 1 metre from the engine This is to prevent cooling system air locks 4 Shaft Connection and Propeller Selection Some type of flexible coupling must be used to connect the gearbox output flange...

Страница 12: ...tion will be experienced through the hull For best results fit the front AV mounts into the front holes in the engine rails If the engine room space is a problem the mounts can be fitted slightly furt...

Страница 13: ...Alignment The gearbox output shaft flange and propeller shaft input flange must be almost perfectly aligned A maximum of 0 05mm 0 002 misalignment in any plane is acceptable Ensure alignment is reche...

Страница 14: ...50A alternator and either an additional 12V 140A alternator or 240A alternator can be fitted This option is used to charge the batteries for the domestic electrical system For twin alternator engines...

Страница 15: ...must be fitted to all engine installations The engines are supplied with an additional fuel pre filter water trap as standard Connect fuel feed return hoses from engine to main supply and return lines...

Страница 16: ...ng system start and run the engine for several minutes to dispel any remaining air bubbles with the pressure cap removed Note After running the engine for the first time stop the engine and monitor th...

Страница 17: ...following Live aboard three times domestic alternator maximum output current Weekend cruising or hire fleet use three and a half times domestic alternator maximum output current Example 1 Live aboard...

Страница 18: ...low table This must be set to the alternator with blue and black wire connected to it Confirm settings to tacho meter reader An optical tachometer is required to check the reading Barrus Alternator Am...

Страница 19: ...7 Make sure the exhaust increases then decreases in height as shown above River Boat with Water Injected Exhaust If the engine is installed low down in the boat below the outside water level a system...

Страница 20: ...d marine exhaust system The overall design of the system and choice of components will have a result on the back pressure in the exhaust which is vital to the performance and life of the engine Barrus...

Страница 21: ...be positioned upright well above waterline The height above waterline will vary from vessel to vessel but will be between 150mm and 2 metres Please seek guidance on this if you are unsure or if you a...

Страница 22: ...engine coolant flow is present Oil coolers should be installed in the seawater cooling system after the engine not before Coolers that are installed before the engine will invalidate the engine warran...

Страница 23: ...harged Check tension of alternator belts wiring connected and belt alignment checked if removed Check fuel system is connected correctly and primed Fuel line water trap installed and water drained off...

Страница 24: ...le Speed to 850 875 rpm Check for leaks Explain Demonstrate daily weekly periodic maintenance checks Explain Demonstrate off season storage and maintenance Travel Power 230v AC systems installed by qu...

Страница 25: ...immediately release the key Key will return to on position The warning buzzer will stop and on the deluxe panel the oil pressure gauge will show an oil pressure of 3 5 4 5 bar 51 61 psi Should any wa...

Страница 26: ...ability are an added benefit of using this product Diesel fuel additive is available from your Shire dealer in a handy 375ml container Part Number RDG80210219 7 Exhaust Hose Sizes River Boat Use 50mm...

Страница 27: ...RDG603A17 Issue 1 Shire 30_40_50 WB RB Manual Page 27 of 51 SECTION 5 Service Procedure...

Страница 28: ...as firmly as you can Refill the sump using the yellow oil filler cap in the rocker cover on top of the engine Oil level should be to the top mark on the dipstick Run the engine for 5 minutes before c...

Страница 29: ...same procedures as were outlined for changing the engine oil For engines without a gearbox sump pump follow the procedure below Change the gearbox oil while it is still hot Please refer to the gearbox...

Страница 30: ...40 50 Place a small drain bowl under the primary fuel filter water trap Loosen the drain screw located in the bottom of the fuel filter water trap Figure 10 Drain off any water Once the water has been...

Страница 31: ...w filter The part number for the drain screw is RDG9189022 Smear a small amount of clean fuel on all of the O ring seals that are supplied with the new filter element Screw the new element back into t...

Страница 32: ...TION REMOVE THE IGNITION KEY BEFORE WORKING IN ENGINE COMPARTMENT Depress the longest run of the drive belt to be checked If the travel exceeds 15 20mm using hard finger pressure the belt needs re ten...

Страница 33: ...belt Hold the belt in position over the top alternator pulley Rotate the engine if required by hand to guide the new belt into the vee Replace the seawater pump if required Re tension the belt as abo...

Страница 34: ...located on the water cooled manifold Figure 12 Figure 12 River Boat Anode Location 15 Raw Water Pump Impellor Change Work Boat River Boat The pump is located on the front of the engine It is either fi...

Страница 35: ...correct orientation overheating will occur which will not be covered under the warranty Refill the engine with coolant as described earlier For River Boats When the engine is cold drain the water fro...

Страница 36: ...drained from the system Alternatively run neat antifreeze through the seawater pump inlet to protect the system Ensure that the antifreeze is drained before starting the engine during the next season...

Страница 37: ...oler Gearbox Capacity Litres Capacity Pints PRM 80 0 57 1 0 PRM 120 0 8 1 4 PRM150 1 4 2 5 PRM260 1 5 2 7 2 Service Intervals Check Change Notes Engine Oil Filter Daily Level Every 250 Hours OR 12 Mon...

Страница 38: ...ns require it Raw Water Pump Impellor 250 Hours Every 500 hours OR 12 Months Change more frequently if operating in shallow or sandy waters Main Heat Exchanger 500 Hours Check and clean more frequentl...

Страница 39: ...RDG603A17 Issue 1 Shire 30_40_50 WB RB Manual Page 39 of 51 SECTION 7 Wiring Diagrams 1 Engine Wiring Diagram Shire 30 40 50 Shire Work Boat River Boat Engine...

Страница 40: ...RDG603A17 Issue 1 Shire 30_40_50 WB RB Manual Page 40 of 51 2 Standard Control Panel Wiring Diagram...

Страница 41: ...RDG603A17 Issue 1 Shire 30_40_50 WB RB Manual Page 41 of 51 3 Deluxe Control Panel Wiring Diagram...

Страница 42: ...Oil Pressure Warning Light 140A Alternator Charge Light 50A Alternator Charge Light Glow Plug Light Key Flap Ignition Switch 50A Alternator Voltage Output Gauge Tachometer Key Flap Ignition Switch Glo...

Страница 43: ...Issue 1 Shire 30_40_50 WB RB Manual Page 43 of 51 6 Overall Dimensions of the Control Panels RDG20710110 Standard Control Panel All Dimensions are in mm RDG20710111 Deluxe Control Panel All Dimensions...

Страница 44: ...Overall Dimensions Figure 13 Travel Power wiring diagram Figure 13 shows the 12 24 volt part of the wiring for the 8kW Travel Power system For the 230 volt wiring diagram please refer to the Travel Po...

Страница 45: ...51 Figure 14 Travel Power dimensions These are the dimensions for Figure 14 3 5kW 5kW 7 8kW Dimension 1 65mm 65mm 55mm Dimension 2 390mm 390Mm 470mm Dimension 3 140A Alt 420mm Dimension 3 240A Alt 445...

Страница 46: ...Flywheel End Counter clockwise Viewed from Flywheel End Lubricating System Forced Lubrication with Trochoid Pump Forced Lubrication with Trochoid Pump Normal Oil Pressure at Rated Engine Speed 0 34 0...

Страница 47: ...Ltd 01206 305233 01255 850303 info frenchmarine com HAMPSHIRE Marine Power Ltd 0238 0403918 info marine power co uk HEREFORDSHIRE Starline Marine 01684 593443 narrowboats starline demon co uk HERTFOR...

Страница 48: ...4 778210 andy sgboats com WILTSHIRE Foxhangers Marine 01380 828795 info foxhangers co uk WORCESTERSHIRE J L Pinder Son 01527 876438 sales jlpinderandsons co uk Starline Narrowboats 01684 874774 narrow...

Страница 49: ...Filter Element River Boat 30 RDG906A8 Pre filter for Air Filter Element River Boat 30 3011 B1 0026 Zinc Anti Corrosive Anode Work Boat 30 40 50 119574 44150 119574 44150 119574 44150 Zinc Anti Corros...

Страница 50: ...r sub system 15amp RDG3245 Optional Relays f Cold Start Relay RDG1396 g Starter Relay RDG5279 Engine Oil Engine Oil is available from your Shire Dealer in convenient 5 litre containers Part Number RDG...

Страница 51: ...r Stamp Commission of Boat and Hand Over to Customer Refer to the Installation Check List Page in this Manual Date Signed Dealer Stamp Actual Hours Signed Dealer Stamp Actual Hours Signed Dealer Stamp...

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